Challenge SPARTAN 185 Service Manual
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Challenge SPARTAN 185 Service Manual

Challenge SPARTAN 185 Service Manual

Automatic aper cutter spartan 185 sa/a/aep
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CHALLENGE
SPARTAN 185
SERVICE MANUAL
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Summary of Contents for Challenge SPARTAN 185

  • Page 1 CHALLENGE SPARTAN 185 SERVICE MANUAL Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 Serial Numbers 051001 & Up ECHNICAL ERVICE ARTS ANUAL SPARTAN 185 SA/A/AEP AUTOMATIC PAPER CUTTER Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI. 49441 www.challengemachinery.com F.185-T Jul. 2006...
  • Page 3 1.0 Introduction NOTES Challenge® is a registered trademark of The Challenge Machinery Company• 6125 Norton Center Drive • Norton Shores, MI 49441-6081 Copyright© 2006 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A...

  • Page 4: Introduction

    1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel. SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type.

  • Page 5: Table Of Contents

    1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ............................3 2.0 Safety..............................6 2.1 Precautions ..........................6 2.2 Power Lockout Procedure ......................6 2.3 Warning Label Definitions ......................7 3.0 Maintenance Guide........................... 9 3.1 Routine Maintenance (All Models) ..................... 10 3.1.1 Weekly ..........................10 3.1.2 Monthly..........................
  • Page 6 1.0 Introduction 4.20 Main Asm. – Covers and Labels (Models: A, 120/230V, 50/60 Hz) .........66 4.21 Main Asm. – Covers & Labels (Models: AEP, 120/230V, 50/60 Hz) ........68 4.22 Main Asm. – Accessories (All Models) ..................70 4.23 Motor and Gearbox Assembly (All Models) ................72 4.24 Magnet Assembly (All Models) ....................74 4.25 Floor Stand Assembly (All Models) ..................75 4.26 Electrical Schematic (Models: SA, 120V, 60 Hz)..............76...

  • Page 7: Safety

    2.0 Safety 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person. • Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.

  • Page 8: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power.
  • Page 9 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. •...

  • Page 10: Maintenance Guide

    Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product...

  • Page 11: Routine Maintenance (All Models)

    3.0 Maintenance Guide 3.1 Routine Maintenance (All Models) DISCONNECT POWER before making any adjustments or lubricating. See page 6, SAFETY PRECAUTIONS, for Power Lockout Procedure. A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs.

  • Page 12: Machine Exterior

    3.0 Maintenance Guide 3.2.3 Machine Exterior • The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth. • Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas. 3.3 Lubrication (All Models) 3.3.1 Clamp Send the clamp down, then turn off the power.

  • Page 13: Accessing The Electrical Panel (All Models)

    3.0 Maintenance Guide Grease Guide Shaft Grease Lead Screw Figure 3 3.4 Accessing the Electrical Panel (All Models) SHOCK HAZARD, CAN CAUSE SEVERE INJURY OR DEATH. DISCONNECT POWER before accessing the electrical panel. See page 6, SAFETY PRECAUTIONS, for Power Lockout Procedure. To access the electrical panel for electrical troubleshooting, electrical adjustments, or for access to the inside of the machine, open the panel as shown in Figure 4 below.

  • Page 14: Adjustments

    3.0 Maintenance Guide 3.5 Adjustments Some of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever possible, disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 6) unless the directions specifically require the machine to be powered.

  • Page 15: Backgauge Accuracy Adjustment (Models: Sa And A)

    3.0 Maintenance Guide Backgauge Adjusting Screws and Jam Nuts Backgauge Adjusting Screws and Jam Nuts Figure 6 4. Back off the adjusting screw on the side that the trim occurred, then tighten the other screw. 5. Tighten jam nuts and make another test. Continue to adjust and test until no trim occurs when testing either sequence.
  • Page 16 3.0 Maintenance Guide Accurate Questionable Figure 7 4. The backgauge accuracy can be corrected by adjusting the preset screw attached to the bottom of the backgauge nut assembly (Figure 8). Preset Screw Figure 8 Turn off power and disconnect the power cord. Remove the rear bottom cover. Place a 3/16”...

  • Page 17: Backgauge Accuracy Adjustment (Models: Aep)

    3.0 Maintenance Guide 3.5.3 Backgauge Accuracy Adjustment (Models: AEP) Refer to the Spartan 185 AEP Operator’s Manual. 3.5.4 Knife Bar Gib Adjustments (All Models) 1. Send the knife to the “down” position by making a cut and when the knife reaches the table, continue to hold the left cut button while releasing the right cut button and switching off the power.
  • Page 18 3.0 Maintenance Guide Viewing Hole Viewing Hole Knife Adjusting Screw Figure 10 If knife is cutting deeper on one side than the other, use the following procedure to adjust: 1. Flip the cut stick to a new position and raise the knife depth by several turns of the knife adjusting screw (Figure 10).

  • Page 19: Backgauge Gib Adjustments (All Models)

    3.0 Maintenance Guide 8. Tighten the (5) accessible knife screws, replace top cover and display panel, restore power to machine, raise knife up by turning on power switch, and tighten (1) remaining knife screw. 3.5.6 Backgauge Gib Adjustments (All Models) If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn.

  • Page 20: Line Light Adjustment (All Models)

    3.0 Maintenance Guide Rear Collar Front Collar Figure 13 5. Turn front hand wheel back and forth to make sure it turns freely with no excess play. 6. Replace electrical panel cover. 3.5.8 Line Light Adjustment (All Models) The line light can be adjusted if necessary as follows: 1.

  • Page 21: Front Guard Switch Adjustment (All Models)

    3.0 Maintenance Guide 3.5.9 Front Guard Switch Adjustment (All Models) The front guard interlock switches must be adjusted correctly in order for machine to function properly and safely. To adjust: 1. Turn off the power and disconnect the power cord. 2.

  • Page 22: Clamp-Up Limit Switch Adjustment (Models: A And Aep)

    3.0 Maintenance Guide Make necessary adjustments by turning the Sequence Adjustment Screw (Figure 16) located on the electrical panel (See Section 3.4 Accessing the Electrical Panel, page 12). Sequence Adjustment Screw Figure 16 3.5.11 Clamp-Up Limit Switch Adjustment (Models: A and AEP) The clamp-up limit switch determines where the clamp stops in the “up”...

  • Page 23: Knife-Up Limit Switch Adjustment (All Models)

    3.0 Maintenance Guide 4. Loosen bracket mounting screws (Figure 18), and slide bracket up or down, depending on the type of adjustment needed. Lowering the bracket will lower the “up” position of the clamp, raising the bracket will raise the “up” position of the clamp. Then tighten screws, and also check to make sure the screws mounting the switch to the bracket are tight.

  • Page 24: Knife-Down Limit Switch Adjustment (All Models)

    3.0 Maintenance Guide Mounting Screws Figure 19 5. Replace bottom cover. Turn on power and make a cut. Check position of knife – USE CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife should be above the bottom of the clamp when the knife and clamp are in the “up”...

  • Page 25: Re-Engaging The Knife Pull-Down Gear (All Models)

    3.0 Maintenance Guide 4. Check to make sure the switch bracket slides freely on the mounting bracket. 5. Check condition of spring. 6. Replace bottom cover. 3.5.14 Re-engaging the Knife Pull-Down Gear (All Models) If the knife pull-down gear becomes disengaged, the following procedure must be followed in order to properly re-engage it: 1.
  • Page 26 3.0 Maintenance Guide Figure 22 5. Release the brake lever to its normal position. 6. Check to make sure the up and down limit switches are positioned correctly to prevent gears from becoming disengaged again (See Section 3.5.12 page 22 and Section 3.5.13 page 23). 7.

  • Page 27: Troubleshooting

    3.0 Maintenance Guide 3.6 Troubleshooting Problem Possible Cause Solution 1. The machine will not a) Power cord is disconnected. a) Plug in cord. power up – no display, b) Main power switch/circuit b) Turn power switch/circuit no line light, and breaker is off.
  • Page 28 3.0 Maintenance Guide Problem Possible Cause Solution 7. Knife cuts deeper on one a) Knife is not seated all the way a) Loosen knife screws and use side than the other. up in knife bar. knife lifter assembly to raise knife up tight.

  • Page 29: Parts Lists

    4.0 Parts Lists 4.0 Parts Lists 4.1 Main Asm. – Backgauge Drive (Models: SA, 120/230V, 50/60 Hz) 63000 Sheet 1...
  • Page 30 4.0 Parts Lists PART NO. DESCRIPTION 47053 COUPLING 56552 BALL BEARING- 3/8 X .875 60115 ADJUSTABLE PILLOW BLOCK 63047 HAND WHEEL - 4 INCH 63100 BASE WELDMENT 63201 GUIDE ROD BRACKET- FRONT 63202 GUIDE SHAFT 63203 BACKGAUGE CARRIER 63208 ENCODER PLATE 63215 LEADSCREW- MANUAL BACKGAUGE 63216...

  • Page 31: Main Asm. - Backgauge Drive (Models: A, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.2 Main Asm. – Backgauge Drive (Models: A, 120/230V, 50/60 Hz) 63000 Sheet 1...
  • Page 32 4.0 Parts Lists PART NO. DESCRIPTION 47053 COUPLING 56552 BALL BEARING- 3/8 X .875 60115 ADJUSTABLE PILLOW BLOCK 63047 HAND WHEEL - 4 INCH 63100 BASE WELDMENT 63201 GUIDE ROD BRACKET- FRONT 63202 GUIDE SHAFT 63203 BACKGAUGE CARRIER 63208 ENCODER PLATE 63215 LEADSCREW- MANUAL BACKGAUGE 63216...

  • Page 33: Main Asm. - Backgauge Drive (Models: Aep, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.3 Main Asm. – Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz) 63000 Sheet 1...
  • Page 34 4.0 Parts Lists PART NO. DESCRIPTION 47053 COUPLING 56355 PROXIMITY BKT 56552 BALL BEARING- 3/8 X .875 56563 TIMING PULLEY- 20 GROOVE 63100 BASE WELDMENT 63201 GUIDE ROD BRACKET- FRONT 63202 GUIDE SHAFT 63203 BACKGAUGE CARRIER 63205 LEADSCREW - POWER BACKGAUGE 63206 LEADSCREW NUT - POWER BACKGAUGE 63207...

  • Page 35: Main Asm. - Knife Drive (All Models)

    4.0 Parts Lists 4.4 Main Asm. – Knife Drive (All Models) 63000 Sheet 2...
  • Page 36 4.0 Parts Lists PART NO. DESCRIPTION 63002 GEARBOX ASSEMBLY 63018 PULL-DOWN LINK 63062 LOWER LIMIT SWITCH BRACKET 63063 SWITCH ADJUSTMENT BRACKET 63064 UPPER LIMIT SWITCH BRACKET 63066 SLIDER BRACKET 63067 PIN - LOWER PULL DOWN 63086 ACTUATOR 35048-22 SPRING 47136-11 SPRING E-1152-107 STANDOFF...

  • Page 37: Main Asm. - Bottom Side Electrical (Models: Sa, 120V, 60 Hz)

    4.0 Parts Lists 4.5 Main Asm. – Bottom Side Electrical (Models: SA, 120V, 60 Hz) 63000 Sheet 3...
  • Page 38 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-1736-2 QUENCHARC E-3073-3 PUSHBUTTON SWITCH E-3074-3 CIRCUIT BREAKER AND ON/OFF SWITCH, 20A EE-3154 ELEC. PANEL - 185 SA - 120V - 60HZ EE-3163 POWER CORD - 120V H-6424-4...

  • Page 39: Main Asm. - Bottom Side Electrical (Models: A/Aep, 120V, 60 Hz)

    4.0 Parts Lists 4.6 Main Asm. – Bottom Side Electrical (Models: A/AEP, 120V, 60 Hz) 63000 Sheet 3...
  • Page 40 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-3117 BOOT - RUBBER, MOTOR CAPACITOR E-1736-2 QUENCHARC E-2416-5 CAPACITOR - 80 MFD E-2709-3 BRACKET - CAPACITOR E-3073-1 PUSHBUTTON SWITCH E-3073-3 PUSHBUTTON SWITCH...

  • Page 41: Main Asm. - Bottom Side Electrical (Models: Sa, 230V, 60 Hz)

    4.0 Parts Lists 4.7 Main Asm. – Bottom Side Electrical (Models: SA, 230V, 60 Hz) 63000 Sheet 3...
  • Page 42 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-1736-2 QUENCHARC E-3073-3 PUSHBUTTON SWITCH E-3074-4 CIRCUIT BREAKER AND ON/OFF SWITCH, 12A EE-2778 POWER CORD - 120V EE-3154-1 ELEC.

  • Page 43: Main Asm. - Bottom Side Electrical (Models: A/Aep, 230V, 60 Hz)

    4.0 Parts Lists 4.8 Main Asm. – Bottom Side Electrical (Models: A/AEP, 230V, 60 Hz) 63000 Sheet 3...
  • Page 44 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-3117 BOOT - RUBBER, MOTOR CAPACITOR E-1736-2 QUENCHARC E-2416-5 CAPACITOR - 80 MFD E-2709-3 BRACKET - CAPACITOR E-3073-1 PUSHBUTTON SWITCH E-3073-3 PUSHBUTTON SWITCH...

  • Page 45: Main Asm. - Bottom Side Electrical (Models: Sa, 230V, 50 Hz)

    4.0 Parts Lists 4.9 Main Asm. – Bottom Side Electrical (Models: SA, 230V, 50 Hz) 63000 Sheet 3...
  • Page 46 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-1736-2 QUENCHARC E-3073-3 PUSHBUTTON SWITCH E-3074-4 CIRCUIT BREAKER AND ON/OFF SWITCH, 12A EE-2778-1 POWER CORD - 230V EURO EE-3154-1 ELEC.

  • Page 47: Main Asm. - Bottom Side Electrical (Models: A/Aep, 230V, 50 Hz)

    4.0 Parts Lists 4.10 Main Asm. – Bottom Side Electrical (Models: A/AEP, 230V, 50 Hz) 63000 Sheet 3...
  • Page 48 4.0 Parts Lists PART NO. DESCRIPTION 63084 SLIDER BRACKET - RH 63085 SLIDER BRACKET - LH 47214-1 SHOULDER WASHER E-3073 PUSHBUTTON SWITCH E-3117 BOOT - RUBBER, MOTOR CAPACITOR E-1736-2 QUENCHARC E-2416-5 CAPACITOR - 80 MFD E-2709-3 BRACKET - CAPACITOR E-3073-1 PUSHBUTTON SWITCH E-3073-3 PUSHBUTTON SWITCH...

  • Page 49: Main Asm. - Clamp (Models: Sa, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.11 Main Asm. – Clamp (Models: SA, 120/230V, 50/60 Hz) 63000 Sheet 4...
  • Page 50 4.0 Parts Lists PART NO. DESCRIPTION 60053 MAGNET - RARE EARTH 63019 CLAMP 63021 TORSION BAR 63022 TORSION LINK 63024 ARCH WELDMENT 63036 ACTUATOR 63045 HAND WHEEL 63075 CLAMP LEADSCREW 63076 MOTOR BRACKET 63081 CLAMP PULLEY ASSEMBLY - 80 GROOVE 63083 COUNTERWEIGHT 63029-1...

  • Page 51: Main Asm. - Clamp (Models: A/Aep, 120V, 60 Hz)

    4.0 Parts Lists 4.12 Main Asm. – Clamp (Models: A/AEP, 120V, 60 Hz) 63000 Sheet 4...
  • Page 52 4.0 Parts Lists PART NO. DESCRIPTION 60053 MAGNET - RARE EARTH 63019 CLAMP 63021 TORSION BAR 63022 TORSION LINK 63024 ARCH WELDMENT 63036 ACTUATOR 63037 BUMPER 63075 CLAMP LEADSCREW 63076 MOTOR BRACKET 63081 CLAMP PULLEY ASSEMBLY - 80 GROOVE 63083 COUNTERWEIGHT 63029-1 NUT - CLAMP LEADSCREW, 185A...

  • Page 53: Main Asm. - Clamp (Models: A/Aep, 230V, 50/60 Hz)

    4.0 Parts Lists 4.13 Main Asm. – Clamp (Models: A/AEP, 230V, 50/60 Hz) 63000 Sheet 4...
  • Page 54 4.0 Parts Lists PART NO. DESCRIPTION 60053 MAGNET - RARE EARTH 63019 CLAMP 63021 TORSION BAR 63022 TORSION LINK 63024 ARCH WELDMENT 63036 ACTUATOR 63037 BUMPER 63075 CLAMP LEADSCREW 63076 MOTOR BRACKET 63081 CLAMP PULLEY ASSEMBLY - 80 GROOVE 63083 COUNTERWEIGHT 63029-1 NUT - CLAMP LEADSCREW, 185A...

  • Page 55: Main Asm. - Knife (All Models)

    4.0 Parts Lists 4.14 Main Asm. – Knife (All Models) 63000 Sheet 5...
  • Page 56 4.0 Parts Lists PART NO. DESCRIPTION 63015 CUT STICK 63016 KNIFE BAR 63017 KNIFE 63018 PULL-DOWN LINK 63030 ROLLER 63031 SLIDE PLATE 63068 PIN - UPPER PULL DOWN 63069 KNIFE BAR MOUNTED GUARD 63087 GIB INSERT 63088 GIB SUPPORT 61065-500032 SHLD SCR SHORTENING SHIM- 1/2 H-5246-406 DOWEL PIN - 1/4 X 3/4 HD GD...

  • Page 57: Main Asm. - Front Shield (All Models)

    4.0 Parts Lists 4.15 Main Asm. – Front Shield (All Models) 63000 Sheet 6...
  • Page 58 4.0 Parts Lists PART NO. DESCRIPTION 60047 HANDLE - SHIELD 60052 MAGNET ASSEMBLY 63040 TILT SHIELD 63041 HINGE ROD 63042 TORSION SPRING 63043 DAMPENING TUBE 63060 SHIELD BRACKET - LH 63061 SHIELD BRACKET - RH E-866-9 POSITIVE ACTION MICROSWITCH H-5254-502 SCREW - 5/16 X 1/4 SHSS H-6423-N4 NUT - #4-40 HEX KEP...

  • Page 59: Main Asm. - Backgauge (All Models)

    4.0 Parts Lists 4.16 Main Asm. – Backgauge (All Models) 63000 Sheet 7...
  • Page 60 4.0 Parts Lists PART NO. DESCRIPTION 60204 FLOATING FINGER 63020 SIDE GUIDE 63204 BACKGAUGE- MACHINED H-5246-406 DOWEL PIN - 1/4 X 3/4 HD GD H-6417-4 NUT - 1/4-20 HEX H-6910-406 SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP H-6918-610 SCREW - 3/8-16 X 1-1/4 SOCKET HEAD CAP H-6938-416 SCREW - 1/4-20 X 1 CUP SOC SET H-7321-4...

  • Page 61: Main Asm. - Top Side Elec. (Models: Sa, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.17 Main Asm. – Top Side Elec. (Models: SA, 120/230V, 50/60 Hz) 63000 Sheet 8...
  • Page 62 4.0 Parts Lists PART NO. DESCRIPTION 63070 LINE LIGHT BRACKET EE-3162 BOARD H-6918-83203 SCREW - #8-32 X 3/8 SOCKET HEAD CAP H-6918-102403 SCREW - #10-24 X 3/8 SOCKET HEAD CAP H-7321-N8 WASHER - #8 SAE PLAIN H-7324-N6 WASHER - #6 INT TOOTH H-7327-N8 WASHER - #8 MEDIUM LOCK H-7327-N10...

  • Page 63: Main Asm. - Top Side Elec. (Models: A/Aep, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.18 Main Asm. – Top Side Elec. (Models: A/AEP, 120/230V, 50/60 Hz) 63000 Sheet 8...
  • Page 64 4.0 Parts Lists PART NO. DESCRIPTION 63070 LINE LIGHT BRACKET 63080 BRACKET - CLAMP UP LIMIT SWITCH E-3112 MICROSWITCH EE-3162 BOARD H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP H-6918-63208 SCREW - #6-32 X 1 SOCKET HEAD CAP H-6918-83203 SCREW - #8-32 X 3/8 SOCKET HEAD CAP H-6918-102403 SCREW - #10-24 X 3/8 SOCKET HEAD CAP...

  • Page 65: Main Asm. - Covers And Labels (Models: Sa, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.19 Main Asm. – Covers and Labels (Models: SA, 120/230V, 50/60 Hz) 63000 Sheet 9...
  • Page 66 4.0 Parts Lists PART NO. DESCRIPTION 41130 PLATE - SERIAL NUMBER 63034 TOP COVER - 185SA 63048 BOTTOM COVER 63050 STAND 63209 ENCODER COVER 63217 REAR TABLE COVER EE-3164 DISPLAY ASM - DIGITAL H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP H-6910-404SS SCREW - 1/4-20 X 1/2 BUT.

  • Page 67: Main Asm. - Covers And Labels (Models: A, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.20 Main Asm. – Covers and Labels (Models: A, 120/230V, 50/60 Hz) 63000 Sheet 9...
  • Page 68 4.0 Parts Lists PART NO. DESCRIPTION 41130 PLATE - SERIAL NUMBER 63048 BOTTOM COVER 63050 STAND 63077 TOP COVER - 185A/185AEP 63209 ENCODER COVER 63217 REAR TABLE COVER EE-3158 DISPLAY ASM - DIGITAL H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP H-6910-404SS SCREW - 1/4-20 X 1/2 BUT.

  • Page 69: Main Asm. - Covers & Labels (Models: Aep, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.21 Main Asm. – Covers & Labels (Models: AEP, 120/230V, 50/60 Hz) 63000 Sheet 9...
  • Page 70 4.0 Parts Lists PART NO. DESCRIPTION 41130 PLATE - SERIAL NUMBER 63048 BOTTOM COVER 63050 STAND 63077 TOP COVER - 185A/185AEP 63217 REAR TABLE COVER 63209-1 ENCODER COVER, 185AEP E-1152-92 STANDOFF EE-3157 DISPLAY ASM - PROGRAMMABLE EE-3158 DISPLAY ASM - DIGITAL H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP H-6910-404SS...

  • Page 71: Main Asm. - Accessories (All Models)

    4.0 Parts Lists 4.22 Main Asm. – Accessories (All Models) 63000 Sheet 10...
  • Page 72 4.0 Parts Lists PART NO. DESCRIPTION 5064 CUT STICK PULLER 63073 KNIFE LIFTER ASM A-12608-2 JOGGING AID H-6913-1048 SCREW - 5/8-11 X 6 HEX HEAD CAP W-191 WRENCH - 3/16" T-HANDLE HEX ALLEN...

  • Page 73: Motor And Gearbox Assembly (All Models)

    4.0 Parts Lists 4.23 Motor and Gearbox Assembly (All Models) 63002 Rev. A...
  • Page 74 4.0 Parts Lists PART NO. DESCRIPTION 63001 GEARBOX - MACHINED 63003 REDUCER GEAR 63004 GEAR - 54T 63005 GEAR WITH SHAFT 63009 PULL-DOWN GEAR ASSEMBLY 63012 63013 CAP - GEARBOX 63014 GASKET - GEARBOX 63065 OIL SEAL A-10172-47 BEARING - SLEEVE A-10172-52 BEARING - SLEEVE A-10172-54...

  • Page 75: Magnet Assembly (All Models)

    4.0 Parts Lists 4.24 Magnet Assembly (All Models) 60052 PART NO. DESCRIPTION 60046 BLOCK - HOOD HANDLE 60053 MAGNET - RARE EARTH H-21S-187-0500 ROLL PIN - 3/16 X 1/2...

  • Page 76: Floor Stand Assembly (All Models)

    4.0 Parts Lists 4.25 Floor Stand Assembly (All Models) 63050, Rev. A PART NO. DESCRIPTION 41014 SWIVEL CASTER WITH BRAKE 63051 STAND WELDMENT H-6431-5 NUT - 5/16-18 ACORN CAP H-6913-505 SCREW - 5/16-18 X 5/8 HEX HEAD CAP...

  • Page 77: Electrical Schematic (Models: Sa, 120V, 60 Hz)

    4.0 Parts Lists 4.26 Electrical Schematic (Models: SA, 120V, 60 Hz) E-3148-1...
  • Page 78 4.0 Parts Lists...

  • Page 79: Electrical Schematic (Models: Sa, 230V, 50/60 Hz)

    4.0 Parts Lists 4.27 Electrical Schematic (Models: SA, 230V, 50/60 Hz) E-3148-2...
  • Page 80 4.0 Parts Lists...

  • Page 81: Electrical Schematic (Models: A, 120V, 60 Hz)

    4.0 Parts Lists 4.28 Electrical Schematic (Models: A, 120V, 60 Hz) E-3147-1...
  • Page 82 4.0 Parts Lists...

  • Page 83: Electrical Schematic (Models: A, 230V, 50/60 Hz)

    4.0 Parts Lists 4.29 Electrical Schematic (Models: A, 230V, 50/60 Hz) E-3147-2...
  • Page 84 4.0 Parts Lists...

  • Page 85: Electrical Schematic (Models: Aep, 120V, 60 Hz)

    4.0 Parts Lists 4.30 Electrical Schematic (Models: AEP, 120V, 60 Hz) E-3156-1...
  • Page 86 4.0 Parts Lists...

  • Page 87: Electrical Schematic (Models: Aep, 230V, 50/60 Hz)

    4.0 Parts Lists 4.31 Electrical Schematic (Models: AEP, 230V, 50/60 Hz) E-3156-2...
  • Page 88 4.0 Parts Lists...

  • Page 89: Elec. Interconnection Diagram (Models: Sa, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.32 Elec. Interconnection Diagram (Models: SA, 120/230V, 50/60 Hz) E-3150-2, Rev. A...
  • Page 90 4.0 Parts Lists...

  • Page 91: Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.33 Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz) E-3150-4, Rev. A...
  • Page 92 4.0 Parts Lists...

  • Page 93: Elec. Interconnection Diagram (Models: Aep, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.34 Elec. Interconnection Diagram (Models: AEP, 120/230V, 50/60 Hz) E-3150-3, Rev. A...
  • Page 94 4.0 Parts Lists...

  • Page 95: Electrical Power Panel Assembly (Models: Sa, 120V, 60 Hz)

    4.0 Parts Lists 4.35 Electrical Power Panel Assembly (Models: SA, 120V, 60 Hz) EE-3154, Rev. D...
  • Page 96 4.0 Parts Lists...

  • Page 97: Electrical Power Panel Assembly (Models: Sa, 230V, 50/60 Hz)

    4.0 Parts Lists 4.36 Electrical Power Panel Assembly (Models: SA, 230V, 50/60 Hz) EE-3154-1, Rev. A...
  • Page 98 4.0 Parts Lists...

  • Page 99: Electrical Power Panel Assembly (Models: A/Aep, 120V, 60 Hz)

    4.0 Parts Lists 4.37 Electrical Power Panel Assembly (Models: A/AEP, 120V, 60 Hz) EE-3133, Rev. E...
  • Page 100 4.0 Parts Lists...

  • Page 101: Electrical Power Panel Assembly (Models: A/Aep, 230V, 50/60 Hz)

    4.0 Parts Lists 4.38 Electrical Power Panel Assembly (Models: A/AEP, 230V, 50/60 Hz) EE-3133-1, Rev. B...
  • Page 102 4.0 Parts Lists...

  • Page 103: Relay Board Assembly (Models: Sa/A/Aep, 120V, 60 Hz)

    4.0 Parts Lists 4.39 Relay Board Assembly (Models: SA/A/AEP, 120V, 60 Hz) EE-3132, Rev. C...

  • Page 104: Relay Board Assembly (Models: Sa/A/Aep, 230V, 50/60 Hz)

    4.0 Parts Lists 4.40 Relay Board Assembly (Models: SA/A/AEP, 230V, 50/60 Hz) EE-3165, Rev. A...

  • Page 105: Display Assembly - (Models: Sa, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.41 Display Assembly – (Models: SA, 120/230V, 50/60 Hz) EE-3164, Rev. A...

  • Page 106: Display Assembly - (Models: A, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.42 Display Assembly – (Models: A, 120/230V, 50/60 Hz) EE-3158, Rev. A...

  • Page 107: Display Assembly - (Models: Aep, 120/230V, 50/60 Hz)

    4.0 Parts Lists 4.43 Display Assembly – (Models: AEP, 120/230V, 50/60 Hz) EE-3157, Rev. A...
  • Page 108 4.0 Parts Lists NOTES...

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