Challenge Titan 200 Instructions And Parts Manual

Challenge Titan 200 Instructions And Parts Manual

Paper cutting machine
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The
Challenge
Machinery
Company
provides
owner's
manuals on its products solely as a courtesy to its customers.
See the information below before using this manual.
These manuals are for reference only. These manuals include products which are non-
current, unsupported or no longer produced by The Challenge Machinery Company, and are
provided solely as an accomodation to our customers. By providing these manuals, The
Challenge Machinery Company makes no representation or warranty as to the products,
their current condition, or their suitability or fitness for use in any particular application, which
are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations,
and it is the product owner's and user's responsibility to evaluate the suitability and fitness of
the products in their current use and application. The Challenge Machinery Company makes
no representation, warranty or recommendation regarding any modifications which may be
required on non-current or unsupported products. The Challenge Machinery Company
assumes no liability for any modification or alteration to any Challenge product, and any such
modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company. The availability of these manuals is solely for the purpose of providing
reference information for the products.
This
manual may not be
complete
in
all aspects of product
maintenance and repair. All
products should be used only by qualified and properly trained personnel, following proper
safety procedures. All products should be regularly inspected and maintained, and their condition,
application and use should be periodically evaluated by qualified personnel. Only qualified and
properly trained technicians should
perform maintenance, repair and replacement
procedures. Attempting these procedures without proper training may cause machine
damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the
unavailability of parts from their original manufacturer. No parts or product support will be
available to repair or maintain unsupported products. Older products may not be UL listed (if
the product does not have a UL label it is not a listed product), and may not comply with
applicable installation or other regulations or requirements if relocated to a new facility.
Many municipalities require
a
product to be UL listed before
an electrician
will
connect power
to them. Often the cost of updating an older product to comply with current safety regulations is
greater than the value of the product.

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Summary of Contents for Challenge Titan 200

  • Page 1 The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
  • Page 2 This manual covers serial numbers 961001 & up. ALWAYS GIVE THE SERIAL NUMBER OF YOUR MACHINE WHEN WRITING. Sold and serviced by SERIAL NO- UPGRADE CODE- THE CHALLENGE MACHINERY COMPANY 1433 Fulton Avenue/Grand Haven, Michigan 49417-1594 U.S.A. • Phone: 616/842-8300 • Fax: 616/842-6511 F.200...
  • Page 3: Introduction

    THE CHALLENGE REPUTATION is important to you as a user for the continuous, ready availability of parts and service. THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.
  • Page 4: Packing List

    1-1/4 Amp slo-blo fuse ........... 1 E-2330 1 Amp T (metric 230 V) ..........1 E-2330-3 2 Amp T (metric 120 V) ..........1 E-2330-5 3.15 Amp T (metric) ............3 E-2789 Cut button replacement lamp ......... 1 F.200/TITAN 200/MAR 97...
  • Page 5: Specifications

    *With false clamp plate attached, minimum cut is 1-7/8” (48 mm). **With table, front guard, and foot treadle removed, can be fit through a 28” (71 cm) door opening. Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units.
  • Page 6: Table Of Contents

    Upgrading Power Backgauge Models to Programmable Models ....19 MAINTENANCE MODE ..................20 Language ..................... 20 Parameters ....................20 False Clamp ..................20 Time-out ....................20 Push-out ....................20 Accuracy Adjust ..................20 Knife count .................... 20 Machine count ..................21 F.200/TITAN 200/MAR 97...
  • Page 7 HYDRAULIC SEQUENCE OF OPERATION ............43 POWER PANEL ASSEMBLY ................... 44 CONTROL PC ASSEMBLY ..................46 CONTROL CONSOLE ASSEMBLY ................. 47 KNIFE LATCH ASSEMBLY ..................48 LINE LIGHT ASSEMBLY ..................49 POWER PANEL LABEL ................... 50 SAFETY SYSTEM TESTS ..................51 F.200/TITAN 200/MAR 97...
  • Page 8: Safety Precautions

    • READ and understand all instructions thoroughly before using the cutter. If questions still remain, call your Authorized Challenge Dealer - fingers and hands are too valuable to risk experimentation. • Only trained and authorized persons should operate the cutter.
  • Page 9: Ojo

    (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina. Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina. F.200/TITAN 200/MAR 97...
  • Page 10: Warning Label Definitions

    HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices, they are for your protection. Replace all guards, do not operate with any guards removed. F.200/TITAN 200/MAR 97...
  • Page 11: Installation & Setup

    Remove the lower front cover of the opening) Titan 200 and remove the two lag screws in the base. The Titan 200 cutter will not fit through an opening less Using the rear bumper board, pry one side of the than 36”...
  • Page 12: Removing The Foot Treadle

    Make sure the power is off and the power cord is disconnected. Remove the lower front cover. Use an From the front of the machine, remove the presetter open-end wrench to remove the two cables attached board assembly from the table (fig. 6). F.200/TITAN 200/MAR 97...
  • Page 13: Removing The Front Guard

    Adjust” section of this manual. Removing the Front Guard Hydraulic System Check The Titan 200 is powered by a hydraulic system consisting of an electric motor coupled directly to a hydraulic pump. The pump is a gear type pump with a fixed output of 1.5 gallons-per-minute at 1200 psi at...
  • Page 14: Knife Installation/Changing

    Read through these instructions AT LEAST ONCE before handling the blade. Severe lacerations or attempting to actually change or install any blades. dismemberment could result from careless handling procedures. Knife Removal F.200/TITAN 200/MAR 97...
  • Page 15: Knife Installation

    (step #2, Knife removal). Lift the blade and insert it into the knife 14. Plug in the power cord and turn the power on. bar slot. Guide the blade, right edge first, into the space F.200/TITAN 200/MAR 97...
  • Page 16: False Clamp Plate (Optional)

    See the Knife Tips section (pg. 23) to determine the knife bevel angle. The Titan 200 is equipped with two lights which provide a line of light on the paper in the approximate location False Clamp Plate (Optional) of where the paper will be cut.
  • Page 17: Operating Controls

    Bulb replacement: Start Up 1. Make sure power is off and unplug the machine Once power has been turned on, the Titan 200 will (see power lockout procedure, pg. 7). show the following display: 2. Open the front guard.
  • Page 18: Jogging Aid

    CAUTION: Always remove the A jogging aid is included as standard equipment with jogging aid from the table before the Titan 200. This tool allows the operator to load and making a cut. align paper without the need to place hands or arms Titan 200 has two built in alarms that will be displayed after a certain number of cuts.
  • Page 19: Definition Of Keys

    TITAN 200 DISPLAY PANEL SEND Key IN/MM Key Display Variable Speed Pinpoint Backgauge Control Cut Button Soft Keys Push-Out Key Arrow Keys Priority Add (X/Y) Key ENTER Key CLEAR Key (fig. 22) DEFINITION OF KEYS Variable Speed Pinpoint Backgauge Control...
  • Page 20: Priority Add (X/Y) Key

    MANUAL BACKGAUGE CONTROL Entering Math Backgauge Glide Control In the simple send mode, the Titan 200 is capable of calculating an entire math string such as, 10-5+5x6+2_3/ The backgauge can be moved manually by use of the 4. However, the result is limited to 29999.000 and the backgauge glide control.
  • Page 21: Upgrading Power Backgauge Models To Programmable Models

    “B) Upgrade” instead of “B) Job”. Call your authorized ENTER. See the descriptions that follow for an Challenge dealer if you wish to purchase the upgrade explanation of each parameter. code that will upgrade your machine to a programmable model.
  • Page 22: Machine Count

    D) Exit The diagnostic area can be very helpful in locating a The Titan 200 can be programmed for up to 99 different problem in the event of a machine malfunction. Use the jobs or channels. A job is used for making a sequence...
  • Page 23: Lock/Unlocking A Job

    “C” (Erase). When finished, press ENTER to save the name and to begin entering send values. The screen should now When Finished look similar to the one shown next: When finished entering send values you may exit the F.200/TITAN 200/MAR 97...
  • Page 24: Running A Programmed Job

    “X”, use the up and open. down arrow keys to toggle through the alphabet and press the right arrow key to move to the next character position. When the last character has been typed in, F.200/TITAN 200/MAR 97...
  • Page 25: Operating Tips

    “D” (Exit) to exit to send mode, or the soft- key “B” (Job) to exit back to the job mode screen. However, lets use this job to cut paper. 5. Press the down arrow key once. This will remove F.200/TITAN 200/MAR 97...
  • Page 26: Knife Tips

    Knives shipped with the Titan 200 from the factory have A knife can last anywhere between 2,000 and 5,000 a bevel angle of 23°.
  • Page 27: Note To Dealer

    Always keep knife bolts securely tightened. • Always use the heavy duty knife bolt washers provided by Challenge. Failure to do so could result in scratching or marring of the clamp face. • Store knives in a dry environment to prevent corrosion.
  • Page 28: Notice

    Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge products is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.
  • Page 29: Troubleshooting

    KNIFE DRIFTS DOWN short circuits and/or shock. Knife latch not engaging or damaged. Hydraulic Fluid — The hydraulic reservoir holds 4 quarts (1 gallon) of hydraulic fluid. Low fluid level causes F.200/TITAN 200/MAR 97...
  • Page 30 MONTHLY Grease Knife Bar (fig. 25) Knife Bar Link - Left Hand Side, Upper (fig. 23) Knife Bar Link - Left Hand Side, Lower (fig. 26) F.200/TITAN 200/MAR 97...
  • Page 31: Recommended Oils

    Magnus A Oil 215 Phillips Tellus 100 Shell Energol HLP 100 Sohio Industron 100 Std. Oil Indiana/Boron Sunvis 851 WR Sun Oil Co. Rando HD 100 Texaco Unax AW 100 Union Oil Co. Leadscrew and Backgauge Guide (fig. 30) F.200/TITAN 200/MAR 97...
  • Page 32: Adjustments

    6. Similarly, turn the side gib screws in until they just the “Operating Controls/Maintenance Mode/ touch the guide. Lock in position with the jam nuts. Parameters/Accuracy Adjust” section of this manual) to make sure it is accurate. F.200/TITAN 200/MAR 97...
  • Page 33: Proximity Switches

    The gap between the (fig. 35) proximity switch and the knife bar should be 1/32” to 1/ 16” (0.5 to 1.5 mm). No vertical adjustment is F.200/TITAN 200/MAR 97...
  • Page 34: Hydraulic Valve Adjustments

    CAUTION: DO NOT set the clamp pressure below 400 psi. Severe lacerations or dismemberment could result! The knife and clamp system loses sequence at settings below 400 psi and the knife could come down before the clamp. (fig. 37) F.200/TITAN 200/MAR 97...
  • Page 35: Main Assembly - Front View

    F.200/TITAN 200/MAR 97...
  • Page 36 F.200/TITAN 200/MAR 97...
  • Page 37: Main Assembly - Right Side View

    F.200/TITAN 200/MAR 97...
  • Page 38 F.200/TITAN 200/MAR 97...
  • Page 39: Main Assembly - Table Asm. View

    F.200/TITAN 200/MAR 97...
  • Page 40 F.200/TITAN 200/MAR 97...
  • Page 41: Basic Machine Schematic

    F.200/TITAN 200/MAR 97...
  • Page 42: Electrical Sequence Of Operation

    When the clamp reaches the up position, the HYD UP prox (IN 3, MSL=21Y) will close, which causes the logic to de-energize the hydraulic motor relay, and the hydraulic motor will stop. F.200/TITAN 200/MAR 97...
  • Page 43: Hydraulic Power Unit

    F.200/TITAN 200/MAR 97...
  • Page 44: Hydraulic Sequence Of Operation

    (Valve 13) opens and allows the clamp to go up. System pressure will increase until the main system relief valve trips (Valve 9). At this time, the electronics will sense that the knife and clamp are up, and de-energize the pump relay (M). F.200/TITAN 200/MAR 97...
  • Page 45: Power Panel Assembly

    F.200/TITAN 200/MAR 97...
  • Page 46 F.200/TITAN 200/MAR 97...
  • Page 47: Control Pc Assembly

    F.200/TITAN 200/MAR 97...
  • Page 48: Control Console Assembly

    F.200/TITAN 200/MAR 97...
  • Page 49: Knife Latch Assembly

    KNIFE LATCH ASSEMBLY 41120-1 REV. A F.200/TITAN 200/MAR 97...
  • Page 50: Line Light Assembly

    LINE LIGHT ASSEMBLY EE-2779 REV. A F.200/TITAN 200/MAR 97...
  • Page 51: Power Panel Label

    F.200/TITAN 200/MAR 97...
  • Page 52: Safety System Tests

    SAFETY SYSTEM TESTS Machine manufacturer CHALLENGE Model TITAN 200 Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn the power on and press CLEAR to preset the backgauge. Make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up).
  • Page 53 © 1997 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A. F.200/TITAN 200/MAR 97...

This manual is also suitable for:

Titan 200

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