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S40XCH-3291
Terex S40XCH-3291 Boom Lifts Manuals
Manuals and User Guides for Terex S40XCH-3291 Boom Lifts. We have
3
Terex S40XCH-3291 Boom Lifts manuals available for free PDF download: Service And Repair Manual, Operator's Manual
Terex S40XCH-3291 Service And Repair Manual (179 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4 MB
Table of Contents
Table of Contents
7
Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
Machine Component Weights
25
TRAX Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
About this Section
31
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
37
Display Module Menus
38
How to Replace the Display Controller (DISCON) Module
44
How to Replace the Ground Control Overlay
45
Platform Components
48
Platform Leveling Cylinder
48
How to Remove the Platform Leveling Cylinder
48
How to Bleed the Platform Leveling Cylinder
48
Bodily Injury Hazard. Spraying
48
Platform Rotator
49
Platform Overload System
52
How to Perform a Zero Load Platform Calibration
52
How to Perform a Full Load Platform Calibration
53
How to Replace the Platform Overload Load Cell
55
Platform
56
Platform Level Sensor
57
Jib Boom
58
Jib Boom Components
58
Jib Boom Lift Cylinder
59
Primary Boom Components
60
Cable Track
60
How to Remove the Cable Track
60
How to Repair the Cable Track
61
Boom
61
Boom Lift Cylinder
63
Boom Extension Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Function Pump
72
Hydraulic Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the System Relief Valve
79
How to Adjust the Boom Extend Relief Valve
79
Traction Manifold Components
80
Valve Adjustments, Traction Manifold
82
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
83
Platform Manifold Components, S-40 XC, S-40 HF, S-40 Trax
85
Platform Manifold Components, S-45 XC, S-45 HF, S-45 Trax
86
Platform Rotate Manifold Components
87
Generator Manifold Components
88
Valve Coils
89
How to Test a Coil Diode
90
Turntable Rotation Components
91
Turntable Rotation Assembly
91
How to Adjust the Turntable Rotation Gear Backlash
92
How to Calibrate the Turntable Tilt Sensor
93
Axle Components
95
Oscillating Axle Cylinders
95
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
95
Connections very Slowly to Allow
95
The Oil Pressure to Dissipate
95
Gradually. Do Not Allow Oil to
95
Squirt or Spray
95
Track Components
96
Track Assembly
96
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
98
Electrocution/Burn Hazard
98
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
98
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
98
Before Troubleshooting
98
Introduction
98
Fault Codes
98
Control System Fault Codes
99
How to Retrieve Control System Fault Codes
99
Control System Fault Codes
100
Engine Fault Codes
115
Deutz D 2.9 L4 Tier IV Engine Fault Codes
116
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
127
Perkins 404F-E22T Engine Fault Codes
137
Ford MSG-425 Engine Fault Codes
139
Schematics
144
Introduction
144
Electrical Symbol Legend
145
Hydraulic Symbols Legend
146
Limit Switch Location Legend
147
Engine Relay Layout - All Engines Except Perkins 404F
148
Engine Relay Layout - Perkins 404F-22T
149
Kw Generator Receptacle Wiring
150
Kw Generator Receptacle Wiring
151
12 Kw Generator Receptacle Wiring
152
Connector Pin Legend
153
Electrical Schematics
155
Electrical Schematic, Turntable Controller
156
Electrical Schematic, Platform Controller
157
Electrical Schematic, Deutz TD 2.2 L3 Engine
160
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
164
Electrical Schematic, Deutz D2011L03I Engine
168
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
169
Electrical Schematic, Perkins 404F-E22T
172
Electrical Schematic, Ford MSG-425 EFI Engine
173
Hydraulic Schematics
175
Hydraulic Schematic, S-40XC / HF/ Trax
176
Hydraulic Schematic, S-45XC / HF / Trax
177
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Terex S40XCH-3291 Operator's Manual (88 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
17
Work Area Safety
18
Legend
28
Controls
29
Inspections
37
Operating Instructions
55
Towing Instructions
71
Transport and Lifting Instructions
72
Maintenance
76
Specifications
80
Terex S40XCH-3291 Operator's Manual (74 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
47
Towing Instructions
61
Transport and Lifting Instructions
62
Maintenance
65
Specifications
69
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