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Genie S-45XC
Terex Genie S-45XC Manuals
Manuals and User Guides for Terex Genie S-45XC. We have
13
Terex Genie S-45XC manuals available for free PDF download: Maintenance Manual, Service And Repair Manual, Operator's Manual, Operator's Manual Supplement
Terex Genie S-45XC Maintenance Manual (198 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 8.19 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
119
Test the Turntable Level Sensor - ALC600 Models
120
Test the Primary Boom Angle Sensor - ALC600 Models
122
Annual Maintenance Procedures
124
Grease the Turntable Rotation Bearing and Rotate Gear
124
Check the Turntable Rotation Bearing Bolts
125
Inspect for Turntable Bearing Wear
127
Check the Extendable Axle - S-100, S-105, S-120 and S-125
128
Perform Maintenance- Jib Rotate Bearing
129
Test the Bypass/Recovery Key Switch - ALC1000 Models
130
Grease the Platform Overload Mechanism (if Equipped)
133
Test the Platform Overload System - (if Equipped)
133
Test the Platform Overload System - ALC1000 Models
135
Test the Platform Load Sense System - S-60 HC
137
S-60/65, S-80/85 and S-80J Models
138
Inspect the Boom Extend/Retract Cables and Sheaves
139
Inspect the Boom Extend/Retract Cables and Sheaves
141
S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
141
Inspect the Boom Extend and Retract Cables and Sheaves -
143
Check the Drive Hub Oil Level and Fastener Torque
146
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
150
Test the Dual Capacity and Platform Overload System - Z-45XC Models
152
Test the Dual Capacity and Platform Overload System - S-40XC, S-45XC, S-60HF, S-65HF, S-60XC from S60XCH-45001, S-65XC, S-80HF, S-85HF, S-80XC, S-85XC
154
Test the Platform Overload System - S-40HF, S-45HF, S-60J
156
S-80J, Z-45HF, Z-45 DC/FE from Z45EM-101
156
Perform Engine Maintenance
158
Programmed Maintenance Procedures
159
P0-1 Check the Track Tension and Fastener Torque, Trax Models
159
XC, S-65 XC, Z-62 Models
159
P0-2 Check the Track Tension and Fastener Torque, Trax Models - S-40, S-45, S-40 XC, S-45 XC Models
160
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
162
P0-4 Continental Engine Maintenance - under 1000 Hours
163
P0-5 Cummins Engine Maintenance - under 1000 Hours
164
P0-6 Deutz Engine Maintenance - under 1000 Hours
165
P0-7 Ford Engine Maintenance - under 1000 Hours
166
P0-8 Kubota Engine Maintenance - under 1000 Hours
167
P0-9 Perkins Engine Maintenance - under 1000 Hours
169
P0-10 GM .998L Engine Maintenance - under 1000 Hours
170
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
171
P1-1 Perform Engine Maintenance - 1000 Hours
172
P1-2 Replace the Drive Hub Oil
174
P1-3 Perform Engine Maintenance - 1500 Hours
177
P2-1 Perform Engine Maintenance - 2000 Hours
177
P2-2 Test or Replace the Hydraulic Oil
179
P2-3 Replace the Hydraulic Filters
180
P2-4 Check the Free-Wheel Configuration
182
P2-5 Check the Boom Wear Pads
184
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
187
P2-7 Check the Turntable Rotation Gear Backlash
187
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62
188
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models
190
DC/FE and Z-62
190
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Terex Genie S-45XC Service And Repair Manual (179 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.89 MB
Table of Contents
Table of Contents
7
Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
Machine Component Weights
25
TRAX Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
About this Section
31
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
37
Display Module Menus
38
How to Replace the Display Controller (DISCON) Module
44
How to Replace the Ground Control Overlay
45
Platform Components
48
Platform Leveling Cylinder
48
How to Remove the Platform Leveling Cylinder
48
How to Bleed the Platform Leveling Cylinder
48
Bodily Injury Hazard. Spraying
48
Platform Rotator
49
Platform Overload System
52
How to Perform a Zero Load Platform Calibration
52
How to Perform a Full Load Platform Calibration
53
How to Replace the Platform Overload Load Cell
55
Platform
56
Platform Level Sensor
57
Jib Boom
58
Jib Boom Components
58
Jib Boom Lift Cylinder
59
Primary Boom Components
60
Cable Track
60
How to Remove the Cable Track
60
How to Repair the Cable Track
61
Boom
61
Boom Lift Cylinder
63
Boom Extension Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Function Pump
72
Hydraulic Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the System Relief Valve
79
How to Adjust the Boom Extend Relief Valve
79
Traction Manifold Components
80
Valve Adjustments, Traction Manifold
82
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
83
Platform Manifold Components, S-40 XC, S-40 HF, S-40 Trax
85
Platform Manifold Components, S-45 XC, S-45 HF, S-45 Trax
86
Platform Rotate Manifold Components
87
Generator Manifold Components
88
Valve Coils
89
How to Test a Coil Diode
90
Turntable Rotation Components
91
Turntable Rotation Assembly
91
How to Adjust the Turntable Rotation Gear Backlash
92
How to Calibrate the Turntable Tilt Sensor
93
Axle Components
95
Oscillating Axle Cylinders
95
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
95
Connections very Slowly to Allow
95
The Oil Pressure to Dissipate
95
Gradually. Do Not Allow Oil to
95
Squirt or Spray
95
Track Components
96
Track Assembly
96
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
98
Electrocution/Burn Hazard
98
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
98
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
98
Before Troubleshooting
98
Introduction
98
Fault Codes
98
Control System Fault Codes
99
How to Retrieve Control System Fault Codes
99
Control System Fault Codes
100
Engine Fault Codes
115
Deutz D 2.9 L4 Tier IV Engine Fault Codes
116
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
127
Perkins 404F-E22T Engine Fault Codes
137
Ford MSG-425 Engine Fault Codes
139
Schematics
144
Introduction
144
Electrical Symbol Legend
145
Hydraulic Symbols Legend
146
Limit Switch Location Legend
147
Engine Relay Layout - All Engines Except Perkins 404F
148
Engine Relay Layout - Perkins 404F-22T
149
Kw Generator Receptacle Wiring
150
Kw Generator Receptacle Wiring
151
12 Kw Generator Receptacle Wiring
152
Connector Pin Legend
153
Electrical Schematics
155
Electrical Schematic, Turntable Controller
156
Electrical Schematic, Platform Controller
157
Electrical Schematic, Deutz TD 2.2 L3 Engine
160
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
164
Electrical Schematic, Deutz D2011L03I Engine
168
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
169
Electrical Schematic, Perkins 404F-E22T
172
Electrical Schematic, Ford MSG-425 EFI Engine
173
Hydraulic Schematics
175
Hydraulic Schematic, S-40XC / HF/ Trax
176
Hydraulic Schematic, S-45XC / HF / Trax
177
Terex Genie S-45XC Maintenance Manual (192 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5.99 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
28
Tires and Wheels
28
Trax Torque Specifications
30
Engine Specifications
31
Engine Operator and Maintenance Manuals
31
Deutz Engine Models
32
Perkins Engine Models
33
Ford Engine Models
35
Kubota Engine Models
36
GM Engine Models
37
Continental Engine Models
37
Cummins Engine Models
38
Hydraulic Specifications
39
Hydraulic Relief Valves
39
Hydraulic and Drive Hub Fluid Capacities
42
Hydraulic Oil Specifications
44
Hydraulic Hose and Fitting Torque Specifications
47
Torque Procedure
48
Maintenance Procedures
50
Introduction
50
Maintenance Schedule
52
Pre-Delivery Preparation Report
53
Scheduled Maintenance Inspection Report - Quarterly or Frequent
54
Scheduled Maintenance Inspection Report - Annual
55
Programmed Maintenance Inspection Report - Booms
56
Commissioning Procedures
57
Perform 50 Hour Service
57
Perform Engine Maintenance - 50 Hours
57
Perform 150 Hour Service
58
Quarterly Maintenance Procedures
59
Check for Open Bulletins and Owner Registration
59
Battery Inspection
60
Inspect the Electrical Wiring
62
Inspect the Electrical Contactors - DC / Bi-Energy Models
63
Check the Exhaust System
64
Inspect the Tires, Wheels and Lug Nut Torque
65
Check the Generator Belts and Pulleys, Bi-Energy Models
65
Check the Oscillate Directional Valve Linkage (if Equipped)
67
Visual Inspection of the Hydraulic Oil
67
Inspect the Hydraulic Filters
68
Check and Adjust the Engine RPM
69
Test the Ground Control Override
75
Test the Alarm Package (if Equipped)
75
Test the Emergency Power System
76
Test the Engine Idle Select - Engine Models
77
Test the Fuel Select Operation - Gasoline/Lpg Models
78
Inspect the Calibration Decal - ALC1000 Models
79
Test the Recovery Mode System - ALC-1000 Models
80
Test the Platform Self-Leveling
82
Confirm the Proper Brake Configuration
82
Test the Drive Brakes
83
Test the Drive Speed - Stowed Position
83
Test the Drive Speed - Raised or Extended Position
84
Test the Drive Speed - Raised and Extended, ALC1000 Models
85
Test the Turntable Level Sensor
86
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
86
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
89
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
91
Test the Primary Boom Angle Sensor
93
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
93
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
98
Test the Primary Boom Angle Sensor - Z-80/60
102
Test the Safety Envelope and Circuits - Z-80/60
103
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
105
Test the Safety Envelope and Circuits
107
And S-125
107
Test the Aircraft Protection System (if Equipped)
113
Test the Operator Protection Alarm (if Equipped)
115
Inspect the Boom Extend/Retract Cables - All Models
115
Test the Recovery Mode System - ALC-600 Models
116
Test the Turntable Level Sensor - S-40HF, S-45HF, S-40XC, S-45XC, S- 60HF, S-65HF, S-60J, S-60XC from S60XCH-45001, S-65XC
117
S-80Hf, S-85Hf, S-80Xc, S-85Xc
117
Test the Primary Boom Angle Sensor - S-40HF, S-45HF, S-40XC
119
S-45XC, S-60HF, S-65HF, S-60J, S-60XC from S60XCH-45001
119
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
119
Annual Maintenance Procedures
121
Grease the Turntable Rotation Bearing and Rotate Gear
121
Check the Turntable Rotation Bearing Bolts
122
Inspect for Turntable Bearing Wear
124
Check the Extendable Axle - S-100, S-105, S-120 and S-125
125
Perform Maintenance- Jib Rotate Bearing
126
Test the Bypass/Recovery Key Switch - ALC1000 Models
127
Grease the Platform Overload Mechanism (if Equipped)
129
Test the Platform Overload System - All Models
130
S-80HF, S-85HF, S-80XC, S-85XC and Z-45XC Models)
130
Test the Platform Overload System - ALC1000 Models
132
Test the Platform Load Sense System - S-60 HC
133
Inspect the Boom Extend/Retract Cables and Sheaves
134
S-60/65 and S-80/85 Models
134
Inspect the Boom Extend/Retract Cables and Sheaves - S-100, S-105, S-120, S-125, SX-105XC and SX-125XC
136
Inspect the Boom Extend and Retract Cables and Sheaves -
138
Check the Drive Hub Oil Level and Fastener Torque
142
Test the Dual Capacity and Platform Overload System - SX-105XC, SX-125XC and SX-135XC
146
Test the Dual Capacity and Platform Overload System - Z-45XC Models
148
Test the Dual Capacity and Platform Overload System
148
S-65Xc, S-80Hf, S-85Hf, S-80Xc, S-85Xc
149
Test the Platform Overload System - S-40HF, S-45HF, Z-45HF, Z-45 DC/FE from Z45EM-101
151
Perform Engine Maintenance
152
Advertisement
Terex Genie S-45XC Service And Repair Manual (177 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 4.91 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
TRAX Torque Specifications
25
Machine Component Weights
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
36
Display Module Menus
37
How to Replace the Display Controller (DISCON) Module
43
How to Replace the Ground Control Overlay
44
Platform Components
47
Platform Leveling Slave Cylinder
47
Platform Rotator
48
Platform Overload System
51
How to Perform a Zero Load Platform Calibration
51
How to Perform a Full Load Platform Calibration
52
How to Replace the Platform Overload Load Cell
54
Platform
55
Jib Boom Components
56
Jib Boom
56
Jib Boom Lift Cylinder
57
Primary Boom Components
58
Cable Track
58
How to Remove the Cable Track
58
How to Repair the Cable Track
59
Boom
59
Boom Lift Cylinder
62
Boom Extension Cylinder
63
Platform Leveling Master Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Hydraulic Pump
72
Function Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the Boom Extend Relief Valve
79
Jib Boom and Platform Rotate Manifold Components
80
Traction Manifold Components, 4WD
81
Valve Adjustments, Traction Manifold
83
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
84
Generator Manifold Components
85
Valve Coils
86
How to Test a Coil Diode
87
Turntable Rotation Components
88
Turntable Rotation Assembly
88
How to Adjust the Turntable Rotation Gear Backlash
89
How to Calibrate the Turntable Tilt Sensor
90
Axle Components
92
Oscillating Axle Cylinders
92
Track Components
93
Track Assembly
93
Fault Codes
95
Introduction
95
Control System Fault Codes
96
How to Retrieve Control System Fault Codes
96
Control System Fault Codes
97
Engine Fault Codes
113
Deutz D 2.9 L4 Tier IV Engine Fault Codes
114
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
125
Perkins 404F-E22T Engine Fault Codes
135
Ford MSG-425 Engine Fault Codes
137
Schematics
142
Introduction
142
Electrical Symbol Legend
143
Hydraulic Symbols Legend
144
Limit Switch Location Legend
145
Engine Relay Layout - All Engines Except Perkins 404F
146
Engine Relay Layout - Perkins 404F-22T
147
Kw Generator Receptacle Wiring
148
Kw Generator Receptacle Wiring
149
12 Kw Generator Receptacle Wiring
150
Connector Pin Legend
151
Electrical Schematics
153
Electrical Schematic, Turntable Controller
153
Models Without Recovery Module
154
Electrical Schematic, Turntable Controller, Models with Recovery Module
155
Electrical Schematic, Platform Controller
158
Electrical Schematic, Deutz D2011 L03I Engine
159
Electrical Schematic, Deutz TD 2.2 L3 Engine
162
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
166
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
170
Electrical Schematic, Perkins 404F-E22T Engine
171
Electrical Schematic, Ford MSG-425 EFI Engine
174
Hydraulic Schematics
175
Hydraulic Schematic
175
Terex Genie S-45XC Maintenance Manual (185 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.09 MB
Table of Contents
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
5
Find Additional Manuals for Your Model
5
Revision History
6
Safety Rules
8
Table of Contents
10
Performance Specifications
17
Function Speeds - S-100, S-105 and S-100HD
17
Function Speeds - S-120, S-125 and S-120HD
18
Function Speeds - All Other Models
19
Drive Speeds
25
Torque Specifications
29
Tires and Wheels
29
Trax Torque Specifications
31
Engine Specifications
32
Engine Operator and Maintenance Manuals
32
Deutz Engine Models
33
Perkins Engine Models
34
Ford Engine Models
36
Kubota Engine Models
37
GM Engine Models
38
Continental Engine Models
38
Cummins Engine Models
39
Hydraulic Specifications
40
Hydraulic Relief Valves
40
Hydraulic and Drive Hub Fluid Capacities
43
Hydraulic Oil Specifications
45
Hydraulic Hose and Fitting Torque Specifications
48
Torque Procedure
49
Maintenance Procedures
51
Introduction
51
Maintenance Schedule
53
Pre-Delivery Preparation Report
54
Scheduled Maintenance Inspection Report - Quarterly or Frequent
55
Scheduled Maintenance Inspection Report - Annual
56
Programmed Maintenance Inspection Report - Booms
57
Commissioning Procedures
58
Perform 50 Hour Service
58
Perform Engine Maintenance - 50 Hours
58
Perform 150 Hour Service
59
Quarterly Maintenance Procedures
60
Check for Open Bulletins and Owner Registration
60
Battery Inspection
61
Inspect the Electrical Wiring
63
Inspect the Electrical Contactors - DC / Bi-Energy Models
64
Check the Exhaust System
65
Inspect the Tires, Wheels and Lug Nut Torque
66
Check the Generator Belts and Pulleys, Bi-Energy Models
66
Check the Oscillate Directional Valve Linkage (if Equipped)
68
Visual Inspection of the Hydraulic Oil
68
Inspect the Hydraulic Filters
69
Check and Adjust the Engine RPM
70
Test the Ground Control Override
76
Test the Alarm Package (if Equipped)
76
Test the Emergency Power System
77
Test the Engine Idle Select - Engine Models
78
Test the Fuel Select Operation - Gasoline/Lpg Models
79
Inspect the Calibration Decal - ALC1000 Models
81
Test the Recovery Mode System - ALC-1000 Models
82
Test the Platform Self-Leveling
83
Confirm the Proper Brake Configuration
84
Test the Drive Brakes
84
Test the Drive Speed - Stowed Position
85
Test the Drive Speed - Raised or Extended Position
85
Test the Drive Speed - Raised and Extended, ALC1000 Models
86
Test the Turntable Level Sensor
88
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
88
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
90
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
92
Test the Primary Boom Angle Sensor
95
SX-105XC, SX-125XC, SX-135XC, SX-150 and SX-180
95
Test the Safety Envelope Limit Switches - Z-135/70, ZX-135/70
100
Test the Primary Boom Angle Sensor - Z-80/60
104
Test the Safety Envelope and Circuits - Z-80/60
105
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-80X, and S-60XC to S60XC-45000
107
Test the Safety Envelope and Circuits
109
And S-125
109
Test the Aircraft Protection System (if Equipped)
115
Test the Operator Protection Alarm (if Equipped)
117
Inspect the Boom Extend/Retract Cables - All Models
117
Test the Recovery Mode System - ALC600 Models
118
Test the Turntable Level Sensor - ALC600 Models
119
Test the Primary Boom Angle Sensor - ALC600 Models
122
Terex Genie S-45XC Operator's Manual (90 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6.55 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
16
Work Area Safety
17
Legend
29
Controls
30
Inspections
37
Operating Instructions
57
Towing Instructions
73
Transport and Lifting Instructions
74
Maintenance
78
Specifications
82
Terex Genie S-45XC Operator's Manual (88 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5.18 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
17
Work Area Safety
18
Legend
28
Controls
29
Inspections
37
Operating Instructions
55
Towing Instructions
71
Transport and Lifting Instructions
72
Maintenance
76
Specifications
80
Terex Genie S-45XC Operator's Manual (75 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.99 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
48
Towing Instructions
62
Transport and Lifting Instructions
62
Maintenance
66
Specifications
70
Terex Genie S-45XC Operator's Manual (74 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3.44 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
47
Towing Instructions
61
Transport and Lifting Instructions
62
Maintenance
65
Specifications
69
Terex Genie S-45XC Operator's Manual Supplement (17 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 0.55 MB
Table of Contents
Table of Contents
2
Introduction
2
Important Information
3
Safety Rules
5
Wind Speed Chart
7
Platform Capacity Reduction
8
Platform Capacity Reduction Charts - Imperial
11
Platform Capacity Reduction Charts - Metric
14
Terex Genie S-45XC Operator's Manual (17 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 1.82 MB
Table of Contents
Symbol and Hazard Pictorials Definitions
4
Pre-Operation Inspection
4
Installation Instructions
11
Observe and Obey
12
Before Starting Installation
12
Tools Required
12
Software Update
14
Terex Genie S-45XC Operator's Manual Supplement (15 pages)
With 4m Platform
Brand:
Terex
| Category:
Boom Lifts
| Size: 0.45 MB
Table of Contents
Symbol and Hazard Pictorials Definitions
3
Pre-Operation Inspection
4
Installation Instructions
9
Software Update
11
Terex Genie S-45XC Operator's Manual (13 pages)
Brand:
Terex
| Category:
Locks
| Size: 2.56 MB
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