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Genie S-45 Trax
Terex Genie S-45 Trax Manuals
Manuals and User Guides for Terex Genie S-45 Trax. We have
10
Terex Genie S-45 Trax manuals available for free PDF download: Service And Repair Manual, Operator's Manual, Operator's Manual Supplement
Terex Genie S-45 Trax Service And Repair Manual (179 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.89 MB
Table of Contents
Table of Contents
7
Introduction
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
Machine Component Weights
25
TRAX Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
About this Section
31
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
37
Display Module Menus
38
How to Replace the Display Controller (DISCON) Module
44
How to Replace the Ground Control Overlay
45
Platform Components
48
Platform Leveling Cylinder
48
How to Remove the Platform Leveling Cylinder
48
How to Bleed the Platform Leveling Cylinder
48
Bodily Injury Hazard. Spraying
48
Platform Rotator
49
Platform Overload System
52
How to Perform a Zero Load Platform Calibration
52
How to Perform a Full Load Platform Calibration
53
How to Replace the Platform Overload Load Cell
55
Platform
56
Platform Level Sensor
57
Jib Boom
58
Jib Boom Components
58
Jib Boom Lift Cylinder
59
Primary Boom Components
60
Cable Track
60
How to Remove the Cable Track
60
How to Repair the Cable Track
61
Boom
61
Boom Lift Cylinder
63
Boom Extension Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Function Pump
72
Hydraulic Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the System Relief Valve
79
How to Adjust the Boom Extend Relief Valve
79
Traction Manifold Components
80
Valve Adjustments, Traction Manifold
82
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
83
Platform Manifold Components, S-40 XC, S-40 HF, S-40 Trax
85
Platform Manifold Components, S-45 XC, S-45 HF, S-45 Trax
86
Platform Rotate Manifold Components
87
Generator Manifold Components
88
Valve Coils
89
How to Test a Coil Diode
90
Turntable Rotation Components
91
Turntable Rotation Assembly
91
How to Adjust the Turntable Rotation Gear Backlash
92
How to Calibrate the Turntable Tilt Sensor
93
Axle Components
95
Oscillating Axle Cylinders
95
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
95
Connections very Slowly to Allow
95
The Oil Pressure to Dissipate
95
Gradually. Do Not Allow Oil to
95
Squirt or Spray
95
Track Components
96
Track Assembly
96
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
98
Electrocution/Burn Hazard
98
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
98
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
98
Before Troubleshooting
98
Introduction
98
Fault Codes
98
Control System Fault Codes
99
How to Retrieve Control System Fault Codes
99
Control System Fault Codes
100
Engine Fault Codes
115
Deutz D 2.9 L4 Tier IV Engine Fault Codes
116
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
127
Perkins 404F-E22T Engine Fault Codes
137
Ford MSG-425 Engine Fault Codes
139
Schematics
144
Introduction
144
Electrical Symbol Legend
145
Hydraulic Symbols Legend
146
Limit Switch Location Legend
147
Engine Relay Layout - All Engines Except Perkins 404F
148
Engine Relay Layout - Perkins 404F-22T
149
Kw Generator Receptacle Wiring
150
Kw Generator Receptacle Wiring
151
12 Kw Generator Receptacle Wiring
152
Connector Pin Legend
153
Electrical Schematics
155
Electrical Schematic, Turntable Controller
156
Electrical Schematic, Platform Controller
157
Electrical Schematic, Deutz TD 2.2 L3 Engine
160
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
164
Electrical Schematic, Deutz D2011L03I Engine
168
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
169
Electrical Schematic, Perkins 404F-E22T
172
Electrical Schematic, Ford MSG-425 EFI Engine
173
Hydraulic Schematics
175
Hydraulic Schematic, S-40XC / HF/ Trax
176
Hydraulic Schematic, S-45XC / HF / Trax
177
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Terex Genie S-45 Trax Service And Repair Manual (187 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 12.32 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specification
14
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Ford MSG-425 EFI Engine Specifications
18
Deutz D2011 L03I Engine Specifications
19
Deutz D 2.9 L4 Engine Specifications
20
Perkins 404D-22 Engine Specifications
21
Perkins 404F-22 Engine Specifications
22
Machine Torque Specifications
23
TRAX Torque Specifications
23
Hydraulic Hose and Fitting Torque Specifications
24
Torque Procedure
25
SAE and Metric Fasteners Torque Charts
26
Repair Procedures
27
Introduction
27
Platform Controls
29
Circuit Board
29
Joysticks
30
How to Adjust the Joystick Threshold Setting
30
How to Adjust the Joystick Max-Out Setting
31
How to Adjust the Joystick Ramp Rate Setting
32
Platform Components
34
Platform Leveling Slave Cylinder
34
Platform Rotator
36
Platform Overload System
38
Jib Boom Components
40
Jib Boom
40
Jib Boom Lift Cylinder
41
Primary Boom Components
42
Cable Track
42
How to Remove the Cable Track
42
How to Repair the Cable Track
43
Boom
43
Boom Lift Cylinder
45
Boom Extension Cylinder
46
Platform Leveling Master Cylinder
47
Engines
49
RPM Adjustment - Deutz Models
49
RPM Adjustment - Perkins Models
49
Flex Plate
49
Ford MSG-425 Engine Fault Codes
53
Hydraulic Pumps
55
Function Pump
55
Drive Pump
56
Manifolds
58
Function Manifold Components
58
Valve Adjustments - Function Manifold
62
How to Adjust the System Relief Valve
62
How to Adjust the Boom down Relief Valve
62
How to Adjust the Boom Extend Relief Valve
63
Jib Boom / Platform Rotate and Generator Manifold Components
64
Brake / Two Speed Manifold Components
65
Oscillate Directional Valve Manifold Components
66
How to Set up the Oscillate Directional Valve
67
Valve Adjustment - Oscillate Relief Valve
68
Traction Manifold Components, 2WD
69
Traction Manifold Components, 4WD
71
Valve Adjustments, Traction Manifold
73
Drive Oil Diverter Manifold Components (Welder Option)
74
Hydraulic Generator Manifold Components, 3Kw
75
Valve Coils
76
Turntable Rotation Components
78
Turntable Rotation Assembly
78
Axle Components
79
Oscillating Axle Cylinders
79
Track Components
80
Track Assembly
80
Generators
83
Hydraulic Generator
83
Fault Codes
84
Introduction
84
Control System Fault Codes
85
How to Retrieve Control System Fault Codes
85
Control System Fault Codes
86
Fault Code Display - Deutz and Perkins Models
90
How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models
90
Deutz D 2.9 L4 and Perkins 404F-22 Models
91
Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models
92
Main Menu Structure - Deutz D 2.9 L4 Models
93
Main Menu Structure - Perkins 404F-22 Models
94
Deutz D 2.9 L4 Engine Fault Codes
95
Perkins 404F-22 Engine Fault Codes
106
Ford MSG-425 Engine Fault Codes
108
How to Retrieve Ford MSG-425 Engine Fault Codes
108
Ford MSG-425 Engine Fault Codes
109
Schematics
114
Introduction
114
Electrical Symbol Legend
115
Hydraulic Symbols Legend
116
Electrical Component and Wire Color Legends
117
Ford Engine Relay Layout
121
Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
122
Electrical Schematics, S-40/45 - Deutz D2.9 and Perkins 404F Models
123
Electrical Schematic Deutz D2.9 L4 Models (ANSI / CSA)
124
Engine Harness Deutz D2.9 L4 Models (ANSI / CSA)
128
Platform Control Box Deutz D2.9 L4 Models (ANSI / CSA)
132
Electrical Schematic Perkins 404F Models (ANSI / CSA)
136
Engine Harness Perkins 404F Models (ANSI / CSA)
140
Platform Control Box Perkins 404F Models (ANSI / CSA)
144
Electrical Schematics, S-40/45 - Deutz 2011 and Perkins 404D Models
147
Electrical Schematic - Deutz 2011 and Perkins 404D Models (ANSI / CSA)
148
Electrical Schematic - Deutz 2011 and Perkins 404D Models (CE)
152
Electrical Schematic - Deutz 2011 and Perkins 404D Models (AS)
156
Ground Control Box - Deutz 2011 and Perkins 404D Models (ANSI/CSA_CE_AS)
160
Platform Control Box - Deutz 2011 and Perkins 404D Models (ANSI/CSA_CE_AS)
162
Electrical Schematics, S-40/45 - Ford MSG-425 Models
165
Electrical Schematic Ford MSG-425 Models (ANSI / CSA)
166
Electrical Schematic Ford MSG-425 Models (CE)
170
Electrical Schematic Ford MSG-425 Models (AS)
174
Ground Control Box - Ford MSG-425 Models (ANSI/CSA_CE_AS)
178
Platform Control Box - Ford MSG-425 (ANSI/CSA_CE_AS)
180
Hydraulic Schematics
183
Hydraulic Schematic, 2WD Models
184
Hydraulic Schematic, 4WD Models
185
Terex Genie S-45 Trax Service And Repair Manual (177 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 4.91 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Ford MSG-425 EFI Engine Specifications
19
Deutz D2011 L03I Engine Specifications
20
Deutz D 2.9 L4 Tier IV Engine Specifications
21
Deutz D 2.9 L4 Stage IV Engine Specifications
22
Deutz TD 2.2 L3 Engine Specifications
23
Perkins 404F-E22T Engine Specifications
24
Machine Torque Specifications
25
TRAX Torque Specifications
25
Machine Component Weights
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Control System
32
1 ALC-600 Platform Control Module
32
Service Mode
33
Full Machine Calibration
33
Machine Functions
34
How to Adjust the Machine Maximum Speed Setting
34
How to Adjust the Joystick Ramp Rate Setting
35
How to Adjust the Joystick Threshold Setting
36
How to Enter ALC600 Software Update Mode
36
Display Module Menus
37
How to Replace the Display Controller (DISCON) Module
43
How to Replace the Ground Control Overlay
44
Platform Components
47
Platform Leveling Slave Cylinder
47
Platform Rotator
48
Platform Overload System
51
How to Perform a Zero Load Platform Calibration
51
How to Perform a Full Load Platform Calibration
52
How to Replace the Platform Overload Load Cell
54
Platform
55
Jib Boom Components
56
Jib Boom
56
Jib Boom Lift Cylinder
57
Primary Boom Components
58
Cable Track
58
How to Remove the Cable Track
58
How to Repair the Cable Track
59
Boom
59
Boom Lift Cylinder
62
Boom Extension Cylinder
63
Platform Leveling Master Cylinder
64
Primary Boom Angle Sensor Calibration
65
Boom Length Sensor
66
Engines
67
RPM Adjustment - Deutz Models
67
RPM Adjustment - Perkins Models
67
Flex Plate
67
How to Install the Pump and Bell Housing Assembly
70
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
71
Hydraulic Pump
72
Function Pump
72
Drive Pump
73
Manifolds
75
Function Manifold Components
75
Valve Adjustments - Function Manifold
79
How to Adjust the Boom Extend Relief Valve
79
Jib Boom and Platform Rotate Manifold Components
80
Traction Manifold Components, 4WD
81
Valve Adjustments, Traction Manifold
83
Valve Adjustment - Oscillate Relief Valve
83
How to Set up the Oscillate Directional Valve
84
Generator Manifold Components
85
Valve Coils
86
How to Test a Coil Diode
87
Turntable Rotation Components
88
Turntable Rotation Assembly
88
How to Adjust the Turntable Rotation Gear Backlash
89
How to Calibrate the Turntable Tilt Sensor
90
Axle Components
92
Oscillating Axle Cylinders
92
Track Components
93
Track Assembly
93
Fault Codes
95
Introduction
95
Control System Fault Codes
96
How to Retrieve Control System Fault Codes
96
Control System Fault Codes
97
Engine Fault Codes
113
Deutz D 2.9 L4 Tier IV Engine Fault Codes
114
Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes
125
Perkins 404F-E22T Engine Fault Codes
135
Ford MSG-425 Engine Fault Codes
137
Schematics
142
Introduction
142
Electrical Symbol Legend
143
Hydraulic Symbols Legend
144
Limit Switch Location Legend
145
Engine Relay Layout - All Engines Except Perkins 404F
146
Engine Relay Layout - Perkins 404F-22T
147
Kw Generator Receptacle Wiring
148
Kw Generator Receptacle Wiring
149
12 Kw Generator Receptacle Wiring
150
Connector Pin Legend
151
Electrical Schematics
153
Electrical Schematic, Turntable Controller
153
Models Without Recovery Module
154
Electrical Schematic, Turntable Controller, Models with Recovery Module
155
Electrical Schematic, Platform Controller
158
Electrical Schematic, Deutz D2011 L03I Engine
159
Electrical Schematic, Deutz TD 2.2 L3 Engine
162
Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine
166
Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine
170
Electrical Schematic, Perkins 404F-E22T Engine
171
Electrical Schematic, Ford MSG-425 EFI Engine
174
Hydraulic Schematics
175
Hydraulic Schematic
175
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Terex Genie S-45 Trax Operator's Manual (90 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6.55 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
16
Work Area Safety
17
Legend
29
Controls
30
Inspections
37
Operating Instructions
57
Towing Instructions
73
Transport and Lifting Instructions
74
Maintenance
78
Specifications
82
Terex Genie S-45 Trax Operator's Manual (88 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 5.18 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
17
Work Area Safety
18
Legend
28
Controls
29
Inspections
37
Operating Instructions
55
Towing Instructions
71
Transport and Lifting Instructions
72
Maintenance
76
Specifications
80
Terex Genie S-45 Trax Operator's Manual (75 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 4.99 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
48
Towing Instructions
62
Transport and Lifting Instructions
62
Maintenance
66
Specifications
70
Terex Genie S-45 Trax Operator's Manual (74 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 3.44 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
47
Towing Instructions
61
Transport and Lifting Instructions
62
Maintenance
65
Specifications
69
Terex Genie S-45 Trax Operator's Manual (57 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 4.31 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
21
Controls
22
Inspections
28
Operating Instructions
38
Transport and Lifting Instructions
48
Maintenance
51
Specifications
54
Terex Genie S-45 Trax Operator's Manual Supplement (17 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 0.55 MB
Table of Contents
Table of Contents
2
Introduction
2
Important Information
3
Safety Rules
5
Wind Speed Chart
7
Platform Capacity Reduction
8
Platform Capacity Reduction Charts - Imperial
11
Platform Capacity Reduction Charts - Metric
14
Terex Genie S-45 Trax Operator's Manual (13 pages)
Brand:
Terex
| Category:
Locks
| Size: 2.56 MB
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