Omron F3SN-B Series User Manual

Original instructions
Type F3SP-B1P
Control Unit
For F3SN-A □□□□P□□, F3SN-B □□P□□, F3SH-A09P03,
F3SR-430B □□□□, F3SJ-A □□□□P□□, F3SJ-B □□□□P25
USER'S MANUAL
English
Thank you for purchasing F3SP-B1P Control Unit.
Please read and understand this manual before using the products.
Keep this manual ready to use whenever needed.
Only qualified person trained in professional electrical technique should handle F3SP-B1P.
Since this instruction sheet only provides general infomation, refer to the instruction
manual of the sensor.
Please consult your OMRON representative if you have any questions or comments.
EC Declaration of Conformity
OMRON declares that Type F3SP-B1P is in conformity with the requirements of
the following EC Directives:
- EMC Directive: 2004/108/EC
- Machinery Directive: 2006/42/EC
Standards
The F3SP-B1P received the following approvals in combination with the
F3SN/F3SH/F3SR/F3SJ:
・ From EU accredited body TUV-SUD Product Service GmbH:
- EC Type-examination in accordance with the EU Machinery Directive
Approved standards: EN61496-1, CLC/TS 61496-2 (IEC61496-2)
・ From the Third Party Assessment Body UL:
- UL Listed to U.S. and Canadian safety standards
Approved standards: IEC61496-1, IEC61496-2,
UL508, CAN/CSA C22.2 No.14, CAN/CSA C22.2 No.8
Precaution for Safe Use
Meanings of Signal Words
The following signal words are used in this manual.
Indicates a potentially hazardous situation which, if not avoided,
will result in minor or moderate injury, or may
WARNING
result in serious injury or death.
Additionally there may be significant property damage.
Meaning of Alert Symbols
The following alert symbols are used in this manual.
Indicates mandatory actions
Indicates prohibited actions
Alert Statements
WARNING
Serious injury may possibly occur due to breakdown of safety outputs.
Do not connect loads beyond the rated value tothe safety outputs.
Serious injury may possibly occur due to loss of required safety functions.
Wire F3SP-B1P properly so that supply voltages or voltages for loads do
NOT touch the safety inputs accidentally or unintentionally.
Precautions for Safe Use
(1) When ready for wiring, the power source should be disconnected first. Further, at operating
this unit, the terminal cover should be closed correctly in orde to prevent an electrical shock.
(2) Do not wire in case threat of Lightning. otherwise an electric shock may occur.
(3) Do not apply any excessive voltage or current to the input or output circuit the F3SP-B1P.
Doing so may result in damage to the F3SP-B1P or cause afire.
(4) Do not apply any variable voltage, otherwise F3SP-B1P may malfunction.
(5) Do not connect any overload to the output circuit, otherwise the F3SP-B1P in operation will
generate excessive heat and the output elements of the F3SP-B1P may short-circuit or fire
may result.
(6) The lifetime of F3SP-B1P depends on the conditions of switching of its outputs. Be sure to
conduct its test operation under actual operating conditions in advance and use it within
appropriate switching cycles. Change the F3SP-B1P before expected operation. Over
operation may cause may short-circuit or may malfunction.
(7) Do not operate the F3SP-B1P with flammable or explosive gass. An arc with operation and
the heat of relay will cause a fire or an explosion.
(8) Do not disassemble, repair, or modify the F3SP-B1P, otherwise an electric shock may occur or
the F3SP-B1P may malfunction.
(9) Use protective device (Fuse etc) for short-circuit protection and ground fault protection,
otherwise a fire may occur or the F3SP-B1P may malfunction.
(10) Be sure to wire correctly. The sensor connector is the same both the emitter and the
receiver.
(11) Do not dismantle, repair, or modify F3SP-B1P. it may lead to loss of its safety functions.
Precautions for Correct Use
(1) For malfunctions in case that the power supply picks up gradually.
Malfunctions in case that the power supply picks up gradually. In case that the input circuits
close before the power supplies, internal logic may malfunction.
(2) Handling
Do not drop the F3SP-B1P or shock or vibrate the F3SP-B1P excessively. Doing so may result
in damage to the F3SP-B1P or cause F3SP-B1P to malfunction.
(3) For adhesion of solvent
Adhesion of solvent, likely Alcohol, Thinner, Trichloroethane, Gasoline, on the product should
be prohibited. Such solvent cause erasing the marking and being inferior of the parts.
(4) Take appropriate and sufficient countermeasures when installing systems in the following
locations. Inappropriate and insufficient measures may result in malfunction.
1. Locations subject to static electricity or other forms of noise.
2. Locations subject to possible exposure to radioactivity.
3. Locations close to power supplies.
(5) Wiring
1. Use the following to wire the F3SP-B1P.
2
- Stranded wire (Flexible wire): 0.75 to 1.5mm
- Solid wire: 1.0 to 1.5mm 2
2. The F3SP-B1P may malfunction or generate heat.
- Tighten each screw to a torque of 0.78 to 1.18N ・ m
3. PE is a ground terminal. When machine is grounded at the positive, the PE terminal
should not be grounded.
4. NC terminals do not have any function. Do not wire them.
(6) Mounting multiple units
When mounting multiple units close to each other, the rated current will be 3A.
Do not apply a current higher than 3A.
(7) Operating and Storage Environment
Do not operate or store the F3SP-B1P under the following conditions.
Doing so may result in damage to the F3SP-B1P or cause the F3SP-B1P to malfunction.
1. The places with direct sunlight.
2. The places with ambient temperature ranges not within -25 to 55℃.
3. The places with rapid temperature changes resulting in condensation or relative humidity
ranges not within 35 to 85%RH.
4. The places with atmospheric pressure out of the range 86 to 106kpa.
5. The places with corrosive or inflammable gas.
6. The places with water, oil, or chemical sprayed on the F3SP-B1P.
7. The places with vibration or shock affecting the F3SP-B1P.
8. The places with atmosphere containing dusts, saline or metal powder.
(8) DC power supply units
In order to conform to IEC61496-1 and UL508, DC power supply unit must satisfy all the
conditions mentioned in the instruction manual the sensor.
(9) Installation
1. Cabinet of F3SP-B1P should meet IP54 protection.
2. The F3SP-B1P is exclusively for F3SN-A□□□□P□□ , F3SN-B□□□□P□□,
F3SH-A09P03, F3SR-430B□□□□, F3SJ-A□□□□P□□, F3SJ-B□□□□P25 series.
3. The following functions are set with two short pieces when delivered. Change wirings
Jul. 2011
depending on necessary functions.
- H1-X1 short: Auto reset mode.
- T31-T32 short: EDM function is inactive.
* These combinations of wiring and function are for the use with the F3SN/F3SH or F3SJ.
When in combination with the F3SR, refer to Section 5.
(10) For feedback purpose use devices with contacts capable of switching micro loads of
24VDC, 5mA.
(11) This is a class A product. In residential areas it may cause radio interference, in which case
the user may be required to take adequate measures to reduce interference.
1 Designation
● Unit
Sensor connectors For Receiver(Black)
For Emitter(Gray)
Output terminals I/O terminals
I/O terminals Power input
terminal
Input power 13 23 33 41 H1 J1
NC NC L1 H1 X1 A1
No. PWR
indicator
13 23 33 41
K 1
Relay operation K 2
14 24 34 42
indicators
SAFETY LIGHT CURTAIN
CONTROL UNIT
Power input
F3SP-B1P 24 VDC
NC NC T31 T32 PE A2 terminal
14 24 34 42 NC P1
I/O terminals Earth terminal
Output terminals I/O terminal
● Connector
Pin
No.
Receiver
1
8
1 OSSD 2
7
2
2 ＋24V
3 OSSD 1
6
4 Auxiliary output
(* Operating range select input)
3 5 RS-485 (A)
5
RS-485 ( B )
6
4
7 0V
8 EDM input
*Names used when connecting with the F3SR
2 External Physical Dimensions
Emitter
Receiver
24-M3
5.9
7×5＝35
4.6 dia.
45 MAX.
R2.3
3 For safety category and PL
The F3SP-B1P can construct the condition conforming to cat. 4 / PLe or cat.2 / PLc requested by EN
ISO13849-1 with combination as follows:
- Category 4 / PLe: Type F3SN-A□□□□P□□ or F3SH-A09P03 or F3SR-430B□□□□
or F3SJ-A□□□□P□□ or F3SJ-B□□□□P25
- Category 2 / PLc: Type F3SN-B□□□□P□□
Note: Category is not judeged only by the condition above, but is judged by the
condition of the whole control system.
- In order to be cat. 4/ PLe, or cat. 2/ PLc
1. The NC contact from a contactor is required to feed back signal.
(Refer to the application examples. For category 2, it is not mandatory.)
2. PE terminal should be connected to protective earth.
3. In application with long term operation of devices, the F3SP-B1P must have cyclic
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
operation every 24 hours at least in order to detect failures and a failure
accumulation.
4 Functions
The following functions of the sensor can be used. Refer to the instruction manual of
the sensor for detailed information.
・ Auto reset/Manual reset (Interlock function)
・ External device monitoring (EDM)
・ External test (Light emission stop function by test input)
・ Auxiliary output (PNP transistor output)
＊When in combination with the F3SR, "auxiliary output" can not be used.
5 Application examples
5-1 When in combination with the F3SN/F3SH/F3SJ
● Wiring for the Manual reset mode and the EDM function.
24VDC
A1 H1
L1
INTERLOCK
OSSD1
RECEIVER
EMITTER
K1
A2 PE
*S1 Open: Normal light emission.
Close: Stop light emission.
● Wiring for Auto-reset mode.
S1
Type F3SP-B1P
13 23 33 41 H1 J1
H1 L1 J1 H1
NC NC L1 H1 X1 A1
TEST
INTERLOCK
NC NC T31 T32 PE A2
*S3 If the switch is not necessary,
14 24 34 42 NC P1
connect between X1 and H1.
S1: External test switch
Signal Name
S2: Interlock / Lockout reset switch
Emitter
S3: Lockout reset switch
Interlock selection input
KM1,KM2: Magnet contactor
(* Function select input)
M: 3-phase motor
＋24V
5-2 When in combination with the F3SR
Test input
● Wiring for Manual reset mode and the EDM function enabled
Reset input
RS-485 ( A)
RS-485 ( B )
0V
A1 H1
NC
Function
select input
OSSD 1
Receiver
Two,4.2 dia. or M4
K1
Emitter
A2 PE
F3SP-B1P
24VDC
E1
0V
● Wiring for Auto-reset mode.
35±0.3
Mounting holes
S1
H1 H1 L1 J1 H1
Function
TEST
select input
● Wiring for Auto-reset mode.
5
111 MAX.
S1
H1
L1 J1 H1
Function
select input
TEST
S1: External test/Lockout reset switch
S2: Interlock reset switch
KM1,KM2: Magnet contactor
M: 3-phase motor
E1: 24 VDC power supply (S82K)
Specifications
6
● Ratings
Rated supply voltage
Operating voltage range
(＊)
Rated power consumption
S1
S2
● Characteristics
H1 X1 13 23 33
J1 41
Operation time
TEST
RESET Response time
OSSD2
K1
Vibration resistance
K2
AUXILIARY
K2
Shock resistance
EDM
Ambient temperature
T31 T32 P1 14 24 42
Ambient humidity
KM1
● Isolation specification
KM1 KM2
Insulation resistance
KM2
PLC
Dielectric strength
● Wiring when the EDM is not used.
● Life expectancy
Electrical endurance
S3 Mechanical endurance
T31 T32
7 Failure detection
X1
KM1
Type F3SP-B1P can detect the failure for the safety of internal circuit, parts condition and
external wiring.
RESET Failure indication
KM2
by LED
K1 and K2 LED
do not turn on.
M
K1 or K2 LED
does not turn on.
Power LED
does not turn on.
S1
L1 J1 H1 X1 P1 13 23 33 41
RESET Operating
TEST All LED turn on.
range
but the safety
select input
KM1
OSSD 2 output doesn't on.
K1
KM2
K2
K2
EDM
OMRON shall not be responsible for conformity with any standards, codes, or
T31 T32 14 24 34 42
regulations that apply to the combination of the products in the customer's
M
application or use of the product.
KM1
KM1 KM2 Take all necessary steps to determine the suitability of the product for the
systems, machines, and equipment with which it will be used. Know and
KM2
observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK
TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
● Wiring when the EDM is not used.
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
EDM
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
T31 T32
X1
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530
JAPAN
RESET OMRON EUROPE B.V. (Representative in EU)
Wegalaan 67-69, NL-2132 JD Hoofddorp
THE NETHERLANDS
● Wiring when the EDM is used.
PHONE 31-2356-81-300 FAX 31-2356-81-388
EDM
OMRON SCIENTIFIC TECHNOLOGIES INC.
6550 Dumbarton Circle, Fremont CA 94555-3605
U.S.A
T31
T32
PHONE 1-510-608-3400 FAX 1-510-744-1442
KM1
OMRON ASIA PACIFIC PTE. LTD.
X1
438A Alexandra Road # 05-05/08,
Alexandra Technopark Singapore 119967
KM2
SINGAPORE
RESET
PHONE 65-6-835-3011 FAX 65-6-835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
PHONE 86-21-5037-2222 / FAX 86-21-5037-2200
Note: Specifications subject to change without notice.
TYPE F3SP-B1P
24VDC
-15% to +10% of rated supply voltage
1.7W MAX. (Exclude sensor power)
Rated load 250VAC 5A cosφ=1 30VDC 5A L/R=0ms
Rated carry current 5A
Max. switching voltage 250VAC 125VDC
Max. switching capacity AC: 1250VA DC: 150W
Rated load 25VAC 5A cosφ=1 30VDC 5A L/R=0ms
Rated carry current 5A
Max. switching voltage 25VAC 60VDC
Max. switching capacity AC: 125VA DC: 150W
● Protection class
100ms MAX. Terminals IP20
(exclude sensor response time)
Enclosure IP40
10ms MAX.
● Pollution degree
(exclude sensor response time)
10 to 55Hz 0.35mm single amplitude External 3
(0.7mm double amplitude)
Internal 2
2
Destruction: 300 m/s
2
Malfunction: 100 m/s
-10 to 55 ℃
35 to 85%RH
Between inputs and outputs
100Mohm MIN.
(by 500VDC Megger)
Between different poles of output
Between inputs and outputs
2,500VAC 1min.
Between different poles of output
100,000 operations MIN. Rated load
Switching frequency 1,800 operations/h
5,000,000 operations MIN.
Switching frequency 18,000 operations/h
Checking points and measures
Failure condition
to take
Failures of the parts
Replace with a new product.
of the internal circuits.
Failures involving the wiring Check the wiring to External input.
of External input. (input line) (input line)
Failures of the Sensor. Check the Sensor.
Failures of the parts of the Replace with a new External devices.
External devices. (Contactor etc) (Contactor etc)
Failures of the parts
Replace with a new product.
of the internal circuits.
Failures involving the wiring Check the wiring to External input.
of External input. (input line) (input line)
Failures of the Sensor. Check the Sensor.
Replace with a new product.
Failures involving the wiring Check the wiring to External input.
of External input. (input line/power line)
(input line / power line)
Supply voltage outside Check the supply voltage to
the rated value. Expansion.
Failures involving the wiring Check the wiring to External input.
of External input. (output line) (output line)
Failures of the parts of the Replace with a new Protective device.
Protective device. (Fuse etc) (Fuse etc)
Suitability for Use