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Operation Manual
M0810JE
Mast Mobile Elevating Work Platform
△
WARNING
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG HEAVY MACHINERY CO., LTD.
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Table of Contents
Related Manuals for LGMG M0810JE
Summary of Contents for LGMG M0810JE
- Page 1 Operation Manual M0810JE Mast Mobile Elevating Work Platform △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
- Page 2 L i n g o n g H e a v y M a c h i n e r y C o . , L t d . Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Sales of accessories: 86-0531-67605016...
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Page 3: Table Of Contents
Operation Manual of Mast Mobile Elevating Work Platform Contents Foreword ...................... III Safety Precautions ..................IV Chapter 1 Safety .................... 1 1.1 Intended use ....................... 4 1.2 Safety Sign Maintenance .................... 4 1.3 Safety of Work Area ....................5 1.4 Battery Safety ......................9 1.5 Lockout After Each Use .................... - Page 4 Operation Manual of Mast Mobile Elevating Work Platform 8.3 On the Ground Control Unit ..................47 8.4 Test on the Platform Control Unit ................48 8.5 Test Emergency Functions ..................50 Chapter 9 Operation Instruction ..............53 9.1 Basic Principles ......................55 9.2 Emergency Stop .......................
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Page 5: Foreword
Operation Manual of Mast Mobile Elevating Work Platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to AS/NZS 1418.10:2011+A1:2017. The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose. -
Page 6: Safety Precautions
The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations. -
Page 7: Chapter 1 Safety
Operation Manual of Mast Mobile Elevating Work Platform Chapter 1 Safety... - Page 8 Operation Manual of Mast Mobile Elevating Work Platform...
- Page 9 Operation Manual of Mast Mobile Elevating Work Platform The meanings of symbols, color codes △ DANGER and characters of LGMG’s products are as follows: Failure to disobey the instructions and Security warning symbol: are used for safety rules in this manual may cause warning of potential personal injuries.
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Page 10: Intended Use
Maintain required clearances from eletical power lines and Occupants, equipment and materials apparatus in accordance with applicable shall not exceed the maximum platform governmental regulations and the capacity. following chart. M0810JE M0810T0WDQ0NE3000 Required Maximum Line Voltage Indoor Outdoor occupants... -
Page 11: Safety Of Work Area
Operation Manual of Mast Mobile Elevating Work Platform machine. Model M0810JE Operators must comply with employer, Item (M0810T0WDQ0NE3000) job site and governmental ruleswear a Maximum safety belt or harness in accordance allowable angle 3° with governmental regulations. (Along the boom) - Page 12 Increase of the Model Maximum allowable manual force area exposed to the wind will reduce the M0810JE Indoor:400N; Outdoor:200N stability of the machine. 19) Don't change or disable limit switch. 10) Do not use the platform control unit (PCU) to 20) Don't tie platforms to adjacent components.
- Page 13 Operation Manual of Mast Mobile Elevating Work Platform 26) Only transport tools and materials that are Don't drive the machine on slopes that exceed the evenly distributed and can be safely moved ratings of machine slopes. Slope ratings are by people on the platform. applicable to machines in a stowed state.
- Page 14 Operation Manual of Mast Mobile Elevating Work Platform Pay attention to range of visibility and blind The machine shall be on a ground surface or spots when starting or manipulating the have been fixed before releasing brake. machine. △...
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Page 15: Battery Safety
Operation Manual of Mast Mobile Elevating Work Platform Ensure that all labeling positions are proper Avoid exposition of the battery or charger to and easy to be identified. water or rain during charging. Ensure that this manual is stored in △... -
Page 16: Lockout After Each Use
Operation Manual of Mast Mobile Elevating Work Platform the stability of machine. Minimum weight of battery group (including battery) must be 210 kg. △ Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries. 1.5 Lockout After Each Use Choose a safe parking position, which can be a solid level surface, without obstacles and heavy traffic. -
Page 17: Chapter 2 Legend
Operation Manual of Mast Mobile Elevating Work Platform Chapter 2 Legend... - Page 18 Operation Manual of Mast Mobile Elevating Work Platform...
- Page 19 Operation Manual of Mast Mobile Elevating Work Platform △ NOTICE：The schematic digram takes M0810JE as an example, which is also available for reference to other models. Name Name Steering wheel Platform control unit Counterweight Platform Ground control Unit Platform lift lever...
- Page 20 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 21: Chapter 3 Decal
Operation Manual of Mast Mobile Elevating Work Platform Chapter 3 Decal... - Page 22 Operation Manual of Mast Mobile Elevating Work Platform...
- Page 23 Operation Manual of Mast Mobile Elevating Work Platform M0810JE Label...
- Page 24 Operation Manual of Mast Mobile Elevating Work Platform M0810JE Label List Name Name Decal-Warning line Decal-Cautions Decal-Lifting Decal-Maximum hand power Decal-Backward arrow-yellow Decal-Platform attention Direction of advance identification Decal-Emergency lowering Decal-Wheel load Decal-Lanyard fixed point Not mixing Decal-Lower control box...
- Page 25 Operation Manual of Mast Mobile Elevating Work Platform M0810JE Label...
- Page 26 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 27: Chapter 4 Specification
Operation Manual of Mast Mobile Elevating Work Platform Chapter 4 Specification... - Page 28 Operation Manual of Mast Mobile Elevating Work Platform...
- Page 29 Operation Manual of Mast Mobile Elevating Work Platform 1. Overall machine performance parameters Item Parameter Item Parameter Time of turntable rotating in a 70±5 circle(retracted) (s) Rated load (kg) Time of turntable rotating in a 70±5 circle (extended) (s) Machine weight (kg) 2720 Time of boom extended (s) 36±3...
- Page 30 Operation Manual of Mast Mobile Elevating Work Platform 4. Hydraulic system Item Parameter Model Opened system Pump displacement (ml/r) Lifting Max working system pressure (MPa) Max working Function system Rotating pressure (MPa) system Motor displacement (MPa) Steering Max working system pressure (MPa) 5.
- Page 31 Operation Manual of Mast Mobile Elevating Work Platform 9. Range of motion...
- Page 32 Lingong Heavy Machinery Co., Ltd. If this technical parameters is inconsistent with your actual parameters of machine, please contact the service department of LGMG to get updated information. The machine weight is different for optional devices.
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Page 33: Chapter 5 Controller
Operation Manual of Mast Mobile Elevating Work Platform Chapter 5 Controller... - Page 34 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 35: Ground Control Unit
Operation Manual of Mast Mobile Elevating Work Platform 5.1 Ground Control Unit 1. Display panel 2. Self-reset fuse (20A) 3. Key Switch 4. Turntable rotate toggle switch 5. Jib boom up/down toggle switch 6. Mast up/down toggle switch 7. Enable switch 8. - Page 36 Operation Manual of Mast Mobile Elevating Work Platform 5.1.1 Display To display the whole machine working performance, faulty information and other service information. 5.1.2 Self-reset Fuse Protect the circuit. 5.1.3 The Key Switch The key switch controls the whole machine power, and there are three operating modes for choosing. Turn the key switch to the platform position and the platform control unit will operate;...
- Page 37 Operation Manual of Mast Mobile Elevating Work Platform 5.1.9 Timer To display the working time. (When it is working)
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Page 38: Platform Control Unit
Operation Manual of Mast Mobile Elevating Work Platform 5.2 Platform Control Unit 1. Low Battery Indic ator L ight 2. M achine Fault Ala rm Indica tor L ight 3. M achine Tip -ove r Ala rm Indica tor Ligh t 4. - Page 39 Operation Manual of Mast Mobile Elevating Work Platform 13. Tra veling 、 Steering Function Enable Button 14. Horn Button 15. Eme rgenc y Stop (Red) 16. Thumb Rocker Sw itch for Stee ring 17. Enable Sw itch 18. Low Speed Driving Function Enable Indicato r L ight 19.
- Page 40 Operation Manual of Mast Mobile Elevating Work Platform Press the turntable rotating enable button, the indicator will light up. Press and hold the enable switch and move the control handle for left; the turntable will turn to left; move the control handle for right; the turntable will turn to right.
- Page 41 Operation Manual of Mast Mobile Elevating Work Platform 5.2.12 Turntable Rotating Function Enable Button Press the button and the indicator comes on, which shows the turntable rotating function has been enabled. 5.2.13 Traveling、Steering Function Enable Button Press the button and the indicator comes on, which shows the traveling、steering function have been enabled.
- Page 42 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 43: Chapter 6 Pre-Operation Inspection
Operation Manual of Mast Mobile Elevating Work Platform Chapter 6 Pre-Operation Inspection... - Page 44 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 45: Basic Principles
Operation Manual of Mast Mobile Elevating Work Platform any damage or any unauthorized changes △ different from the normal status, the machine CAUTION：Do not operate unless should be marked and prohibited from You have understood and practiced the putting into operation. principles of safe operation of the Only qualified service technicians are allowed to maintain the machine according to... - Page 46 Operation Manual of Mast Mobile Elevating Work Platform Hydraulic tank Battery groups and connections Drive motor and power unit Mast wear pad Tire and wheel Limit switch and horn Nut、bolt and other fasteners Platform entry port Indicators and alarms Controller m) Brake releasing parts Red Guard protective system Check the entire machine for:...
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Page 47: Chapter 7 Workplace Check
Operation Manual of Mast Mobile Elevating Work Platform Chapter 7 Workplace Check... - Page 48 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 49: Basic Principles
Operation Manual of Mast Mobile Elevating Work Platform △ 7.2 Workplace Check CAUTION：Do not operate unless Beware and avoid the following dangerous situations You have known and practiced the rules for safe operation of machine in the Steep slopes or caves Operation Manual. - Page 50 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 51: Chapter 8 Functional Test
Operation Manual of Mast Mobile Elevating Work Platform Chapter 8 Functional Test... - Page 52 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 53: Basic Principles
Operation Manual of Mast Mobile Elevating Work Platform Make sure the battery has been connected. △ CAUTION：Do not operate unless 8.3 On the Ground Control Unit You have understood and practiced the principles of safe operation of the machine in this manual. Turn the key switch to the ground control unit. -
Page 54: Test On The Platform Control Unit
Operation Manual of Mast Mobile Elevating Work Platform Lower the platform. Press and hold the enable switch on control handle. 8.4 Test on the Platform Slowly move the control handle in the Control Unit direction indicated by the blue arrow Turn the key switch to the platform control Result: The jib boom should be lifted. - Page 55 Operation Manual of Mast Mobile Elevating Work Platform Result: The turntable should turn to right. Result: The machine should move in the 13) Press the driving function enable button. direction indicated by the yellow arrow on the Result: The driving function enable indicator control panel and then stop suddenly.
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Page 56: Test Emergency Functions
Operation Manual of Mast Mobile Elevating Work Platform button (5). 8.5 Test Emergency Functions Result：Tha mast should be lowered. Test jib boom lowering Locate the jib boom function valves on the jib boom. Raise the mast about 20cm. Raise the jib boom about 20cm. Pull outward the jib boom emergency Place the key switch at center position and lowering button (8). - Page 57 Operation Manual of Mast Mobile Elevating Work Platform 11) Locate the power unit valves on the right side of turntable. 12) Press the valve spool (3) while repeatedly press the manual pump by safety bar (9). Result： Tha steering wheel should turn to the left.
- Page 58 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 59: Chapter 9 Operation Instruction
Operation Manual of Mast Mobile Elevating Work Platform Chapter 9 Operation Instruction... - Page 60 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 61: Basic Principles
Operation Manual of Mast Mobile Elevating Work Platform new operator should perform pre-operation △ CAUTION：Do not operate unless inspections, functional tests and workplace You have understood and practiced the principles inspections before operating the machine. of safe operation of the machine in this manual. 9.2 Emergency Stop Avoid dangerous situations. - Page 62 Operation Manual of Mast Mobile Elevating Work Platform To lower the mast Locate the power unit valves on the right side of turntable. While holding the black button, pump the Locate the lift function valves on the chassis. handle up and down. Press down on the Pull out and hold the mast emergency valve spool (2), and press the manual pump lowering button (5).
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Page 63: At The Ground Controls
Operation Manual of Mast Mobile Elevating Work Platform 13) Press down on the valve spool (4), and press function by ground controller. the manual pump by safety bar (9) 9.5 Operation at the Platform repeatedly. Turn the key switch to platform control unit. To lift the mast Pull the red emergency stop button on the 14) Locate the power unit valves on the right side... -
Page 64: Driving On A Slope
Operation Manual of Mast Mobile Elevating Work Platform control handle off center. Measure the slope with a digital inclinometer OR Decrease speed: Slowly move the drive use the following procedure. control handle toward center. You will need: Stop: Return the drive control handle to ... -
Page 65: Machine Tip-Over
③ Use proper AC input voltage for charging alarm. Move the amchine at a firm and level asindicated on the charger. ground. ④ Use only LGMG authorized battery and 9.8 Platform Overload charger. If the platform overload indicator is on, the alarm To Charge Battery: will sound. -
Page 66: Power Supply Switch
Operation Manual of Mast Mobile Elevating Work Platform ②Open the battery compartment cover. The Check the battery acid level at the end of the charge cycle. Add the distilled water to the bottom compartment cover should remain open of the filling pipe. Do not add excessive distilled throughout the charging process. -
Page 67: Instructions For Red Guard Protective System
Operation Manual of Mast Mobile Elevating Work Platform In the extreme case, the safety pole in the 9.12 Instructions for Red protective device will slip to the bottom to ensure operators have sufficient space for Guard Protective System buffering and operation. Upon the activation of the Red Guard protective system, the device will give an alarm prompt tone immediately while the blue alarm light flickers. -
Page 68: Fault State (Alarm Code)
Operation Manual of Mast Mobile Elevating Work Platform 9.13 Fault State (Alarm code) Code Instructions Output power supply 1 disconnect Output power supply 2 disconnect IOCORE bus disconnect Angle sensor fault Joystick fault ZAPI Bus disconnect Cable carrier disconnected Upper travel limit switch fault Lower travel limit switch fault Pressure sensor disconnected Cable carrier 1 disconnected... -
Page 69: Chapter 10 Instructions For Transportation And Lifting
Operation Manual of Mast Mobile Elevating Work Platform Chapter 10 Instructions for Transportation and Lifting... - Page 70 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 71: Brake Release Operation
Operation Manual of Mast Mobile Elevating Work Platform Failure to securely fix the machine △ CAUTION: Complice and before releasing the brake may cause death or severe injuries. obedience △ When the machine is lifted by a crane or NOTICE：... -
Page 72: Lifting The Machine
Operation Manual of Mast Mobile Elevating Work Platform to withstand the weight of the machine. and check the machine to find loose and Please see the serial number plate. unfixed parts. Lower the mast completely. Remove all Secure the machine to the transport surface moving parts from the machine. -
Page 73: Vehicle Parking And Restoring
Operation Manual of Mast Mobile Elevating Work Platform Drive forward, plug the fotk into the rabbet completely. Raise the machine 25cm, then lean the fork a little bit back to keep machine’s stability. Make sure the machine level when lowering the fork. - Page 74 Operation Manual of Mast Mobile Elevating Work Platform...
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Page 75: Chapter 11 Appendix
Operation Manual of Mast Mobile Elevating Work Platform Chapter 11 Appendix... - Page 76 Operation Manual of Mast Mobile Elevating Work Platform...
- Page 77 Operation Manual of Mast Mobile Elevating Work Platform Maintenance Items Table of Routine Inspection and Maintenance Period Level 1 Level 2 Level 3 Level 4 Level 5 Maintenance Routine maintenance maintenance maintenance maintenance maintenance level inspection Maintenance Daily 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m...
- Page 78 Operation Manual of Mast Mobile Elevating Work Platform firmly Check if the lowering ● ● ● ● ● ● solenoid valve is connected firmly Check if the tilt sensor ● ● ● ● ● ● wiring is connected firmly Check if limit switch ●...
- Page 79 Operation Manual of Mast Mobile Elevating Work Platform normal Check if the lifting ● ● ● ● pressure system is normal Check if the steering ● ● ● ● system pressure is normal Check if all pipes and ● ● ●...
- Page 80 Operation Manual of Mast Mobile Elevating Work Platform Check if the chains is ● ● ● wear, broken and serious rust Check if the wire rope is ● ● ● ● looseness, broken wires and serious rust Check the rotation Every year.
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