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Maintenance Manual
M0810JE
Mast Mobile Elevating Work Platform
△
WARNING
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG HEAVY MACHINERY CO., LTD.
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Table of Contents
Related Manuals for LGMG M0810JE
Summary of Contents for LGMG M0810JE
- Page 1 Maintenance Manual M0810JE Mast Mobile Elevating Work Platform △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
- Page 2 L i n g o n g H e a v y M a c h i n e r y C o . , L t d . Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Sales of accessories: 86-0531-67605016...
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Page 3: Table Of Contents
Maintenance Manual of Mast Mobile Elevating Work Platform Contents Foreword ....................... II Safety Notices ....................III Chapter 1 Maintenance ................. 1 1.1 Checking the Battery ....................3 1.2 Checking the Hydraulic Oil Level ................4 1.3 PDI Report ........................5 1.4 Maintenance Schedule ....................5 1.5 Maintenance Inspection Report .................. -
Page 4: Foreword
Maintenance Manual of Mast Mobile Elevating Work Platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to AS/NZS 1418.10:2011+A1:2017. The information specified in this manual is intended for the maintenance and adjustment data of this machine for its’ intended purpose. -
Page 5: Safety Notices
Maintenance Manual of Mast Mobile Elevating Work Platform Safety Notices The operator shall understand and abide by the current national and local safety regulations. If such regulations are not available, the safety instructions in this manual shall prevail. Most accidents are caused by failure to obey operation and maintenance specifications of the machine. To avoid unnecessary accident, please read and follow all warnings and precautions in this manual and on the machine before operation or maintenance. - Page 6 Maintenance Manual of Mast Mobile Elevating Work Platform...
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Page 7: Chapter 1 Maintenance
Maintenance Manual of Mast Mobile Elevating Work Platform Chapter 1 Maintenance... - Page 8 Maintenance Manual of Mast Mobile Elevating Work Platform...
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Page 9: Checking The Battery
Maintenance Manual of Mast Mobile Elevating Work Platform to remove the ring, watch and other △ WARNING: Observe the ornaments before the work. regulations Risk of personal injury: The operator can only perform the The battery electrolyte is corrosive. regular maintenance items specified Avoid touching the spilled electrolyte in this manual. -
Page 10: Checking The Hydraulic Oil Level
Maintenance Manual of Mast Mobile Elevating Work Platform 1.2 Checking the Hydraulic Oil Level Proper hydraulic oil level is crucial in operating the machine. If the hydraulic oil is at an improper level, the hydraulic components will be damaged. Through a daily inspection, the inspector can determine the hydraulic oil level change which indicates that the hydraulic... -
Page 11: Pdi Report
Maintenance Manual of Mast Mobile Elevating Work Platform Grade Brand Rando MV32 Chevron Inspection interval Inspection item △ Daily or every 2 h CAUTION: Do not top off with Monthly or every 25 h Quarterly or every 50 h A+B+C incompatible hydraulic fluids. -
Page 12: Maintenance Inspection Report
Maintenance Manual of Mast Mobile Elevating Work Platform maintenance cycle. The steering knuckle and slewing bearing should be lubricated monthly to ensure that the equipment meets the operating requirements. 1.5 Maintenance Inspection Report 1) Maintenance inspection report covers all maintenance inspection items. -
Page 13: Pdi Report
Maintenance Manual of Mast Mobile Elevating Work Platform 1.6 PDI Report Y=Pass N=Fail 1.6.1 Basic Principles R=Repaired Checklist A Dealers are obliged to complete PDI. A-1 Checking the manuals and labels Priority should be given to PDI before each A-2 Pre-operation inspection product is delivered. -
Page 14: Maintenance Inspection Report
Maintenance Manual of Mast Mobile Elevating Work Platform Afterwards, mark the R column. 1.7 Maintenance Inspection Report △ CAUTION: Daily or every 2 h Record each inspection in a report. Monthly or every 25 h Select the appropriate checklist Quarterly or every 50 h A+B+C according to the inspection items. - Page 15 The 30-day maintenance is a one-time Notice: To replace the manuals or labels, please maintenance after the first 30 days or 25 hours of contact LGMG. machine operation. After this step, proceed to the maintenance items on the checklist. Perform the following maintenance:...
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Page 16: Steps For Checklist B
Maintenance Manual of Mast Mobile Elevating Work Platform For example: not corroded. B-3 Checking the tires and hubs △ CAUTION: Adding terminal 1.9 Steps for Checklist B protectors or applying anti-corrosion sealant may avoid corrosion of the Checking the battery battery cable connectors. - Page 17 Result: the specific liquid gravity difference operation, please contact the after-sales between the battery cells is greater than 0.1 service department of LGMG. or the specific liquid gravity of more than one battery cell is less than 1.217. In such case, Checking the wires please replace the battery.
- Page 18 Maintenance Manual of Mast Mobile Elevating Work Platform safe operation and superior performance of the Harness connectors connected to the machine. Failure to find and replace the burned, platform scratched, corroded or bent wires will lead to an Check the free coating of insulating oil unsafe operating environment, causing damage applied to the following parts: to the machine parts.
- Page 19 Maintenance Manual of Mast Mobile Elevating Work Platform first. every 25 h or every month, whichever comes Normal emergency stop function is crucial for first. safe operation of the machine. If abnormal, Normal key switch is crucial for safe the red emergency stop button will not be operation of the machine.
- Page 20 Maintenance Manual of Mast Mobile Elevating Work Platform hazards or unsafe conditions. on the machine as the mark for visual ① Turn the key switch to PCU position, and inspection of misalignment with the screw out the red emergency stop reference test line.
- Page 21 Maintenance Manual of Mast Mobile Elevating Work Platform operation. The drive function shall enable the reference point goes beyond the machine to respond to the operator quickly finishing line. See the specifications. and steadily. No delay, jolt or abnormal noise shall occur during normal operation and Testing the drive speed in lifting state traveling.
- Page 22 Maintenance Manual of Mast Mobile Elevating Work Platform transparent container. Visual inspection of the ⑥ Press the drive function activation button. hydraulic oil is performed as follows: Then the indicator lamp comes on. Color: The oil should be clear and light honey ⑦...
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Page 23: Steps For Checklist C
Maintenance Manual of Mast Mobile Elevating Work Platform changed if it fails the test. 1.10 Steps for Checklist C Testing the platform overload system This inspection shall be performed once every 50 h or every quarter, whichever comes first. In case of overload of the Place a lifting strap from an overhead crane machine, inspection and recalibration should under the platform. -
Page 24: Steps For Checklist D
Maintenance Manual of Mast Mobile Elevating Work Platform necessary) is required when: Drive the equipment to rotate until The machine is operated in harsh one plug is horizontal and the other is environment; at the high point. The mast involves seizure or unusual noise ... - Page 25 Maintenance Manual of Mast Mobile Elevating Work Platform service life of the machine. Damaged slider may cause unsafe operation of the machine. Move the machine to a solid and level ground. Install the appropriate length of plumb line on the platform as shown in the figure. Use a suitable lifting device to place the 200 Kg test weight in the center of the platform.
- Page 26 Maintenance Manual of Mast Mobile Elevating Work Platform position at both the ground and platform controls. Locate the filter of the function manifold. Clean the area around the filter. Remove the filter flange of the manifold. Remove the old filter and install a new one. Refit the filter flange.
- Page 27 Maintenance Manual of Mast Mobile Elevating Work Platform below must be replaced. Before applying new lubricant, remove any External wear must not measure more than foreign particles from the chain. 2 % from the section of the original link. Lubricate each chain with a dry spray ...
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Page 28: Steps For Checklist E
Maintenance Manual of Mast Mobile Elevating Work Platform two years, it shall be checked on a quarterly basis and changed in case of failure to pass the check. △ CAUTION: The battery pack should be disconnected with the machine retracted. △... - Page 29 Maintenance Manual of Mast Mobile Elevating Work Platform Notes:...
- Page 30 Maintenance Manual of Mast Mobile Elevating Work Platform...
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Page 31: Chapter 2 Appendix
Maintenance Manual of Mast Mobile Elevating Work Platform Chapter 2 Appendix... - Page 32 Maintenance Manual of Mast Mobile Elevating Work Platform...
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Page 33: Maintenance Items
Maintenance Manual of Mast Mobile Elevating Work Platform 2.1 Maintenance items Routine inspection and maintenance intervals Maintenance Routine Level 1 Level 2 Level 3 Level 4 Level 5 level inspection maintenance maintenance maintenance maintenance maintenance Maintenance Daily 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m cycle... - Page 34 Maintenance Manual of Mast Mobile Elevating Work Platform Check if the lowering ● ● ● ● ● ● solenoid valve is connected firmly Check if the tilt sensor ● ● ● ● ● ● wiring is connected firmly Check if limit switch ●...
- Page 35 Maintenance Manual of Mast Mobile Elevating Work Platform Check if the lifting ● ● ● ● pressure system is normal Check if the steering ● ● ● ● system pressure is normal Check if all pipes and ● ● ● ●...
- Page 36 Maintenance Manual of Mast Mobile Elevating Work Platform wear, broken and serious rust Check if the wire rope is ● ● ● ● looseness, broken wires and serious rust Check the rotation Every year. Torque:120±10N.m bearing bolts Check the slew reducer Every six months.
- Page 37 Maintenance Manual of Mast Mobile Elevating Work Platform Electrical Schematic Diagram...
- Page 38 Maintenance Manual of Mast Mobile Elevating Work Platform Hydraulic Schematic Diagram...
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