IFM Electronic ecomot100 ExtendedController CR0253 Installation Instructions Manual

IFM Electronic ecomot100 ExtendedController CR0253 Installation Instructions Manual

Isobus

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Installation instructions
ExtendedController
ISOBUS
UK
CR0253

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Summary of Contents for IFM Electronic ecomot100 ExtendedController CR0253

  • Page 1 Installation instructions ExtendedController ISOBUS CR0253...
  • Page 2: Table Of Contents

    ExtendedController CR0253 Contents 1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 1�1 Symbols used�...
  • Page 3 ExtendedController CR0253 7�2 Test standards and regulations � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19 7�3 St side / input characteristics �...
  • Page 4: Preliminary Note

    ExtendedController CR0253 1 Preliminary note This document applies to devices of the type "ExtendedController" (art� no�: CR0253)� These instructions are an integral part of the device� This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device�...
  • Page 5: Safety Instructions

    ExtendedController CR0253 2 Safety instructions 2.1 General These instructions are an integral part of the device� They contain texts and figures concerning the correct handling of the device and must be read before installation or use� Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�...
  • Page 6: 2�5 Tampering With The Device

    ExtendedController CR0253 2.5 Tampering with the device In case of malfunctions or uncertainties please contact the manufacturer� Any tampering with the device can seriously affect the safety of operators and machinery� This is not permitted and leads to the exclusion of any liability and warranty claims�...
  • Page 7: Installation

    ExtendedController CR0253 4 Installation 4.1 Fastening ► Fix the controller to a flat surface using 4 M5 screws� Screw material: steel or stainless steel Tightening torque: 8 ±2 ► Connect the housing to GND (→ 5.2 Ground connection)� NOTE Use screws with a low head to avoid that the connector is damaged when placed and locked�...
  • Page 8: 4�3 Mounting Surface

    ExtendedController CR0253 4.3 Mounting surface NOTE The housing must not be exposed to any torsional forces or mechanical stress� ► Use compensating elements if there is no flat mounting surface available� Mounting surface 4.4 Heat dissipation ► Ensure sufficient heat dissipation as the internal heating of the electronics is conducted away via the housing�...
  • Page 9: Electrical Connection

    ExtendedController CR0253 5 Electrical connection 5.1 Wiring Wiring (→ 7 Technical data) Only connect the connector pins as shown in the pin layout� Unspecified connector pins remain unconnected� ► Connect all supply cables and GND terminals (St and Ex connection side)� 5.1.1 Assignment of the connectors ►...
  • Page 10: 5�3 Fuses

    ExtendedController CR0253 ► Establish a connection between the device and the ground of the vehicle using M5 screws� Screws to be used (→ 4.1 Fastening) 5.3 Fuses ► The individual electric circuits must be protected in order to protect the whole system�...
  • Page 11: 5�4�1 Gnd Connections Of The Ex Connection Side

    ExtendedController CR0253 WARNING The linking of connections in the plug is not permitted and can affect the safety of operators and machinery� ► Basically all supply and signal cables must be laid separately� ► Screen signal cables in EMC critical applications� ►...
  • Page 12: 5�6 Resistor Inputs

    ExtendedController CR0253 5.6 Resistor inputs supply resistor input resistor input resistor input controller Ground return resistor inputs ► Equip each resistor with its own, separated ground return to ensure measurement accuracy� 5.6.1 Unused input I15 If input I15 is not used, configure this input as a digital input�...
  • Page 13: 5�7 Supply Low-Side Digital Outputs

    ExtendedController CR0253 5.7 Supply low-side digital outputs (B supply output Q01 load output Q03 load output Q09 load output Q11 load controller Supply low-side digital outputs (B 1: Outputs of the output group VBB 2: Outputs of the output group VBB ►...
  • Page 14: 5�9 Usb Interface

    ExtendedController CR0253 5.9 USB interface 5.9.1 Hardware requirement The USB controller used is USB 2�0 compatible� The USB interface is provided as a virtual COM port under Windows (→ 6.3 Communication via USB interface)� 1� Controller (2 x 55-pin connector; USB connection on St side) 2�...
  • Page 15: Set-Up

    ExtendedController CR0253 6 Set-up 6.1 Documentation The user can easily create the application program by means of the IEC 61131-3 compliant programming system CODESYS 2�3� In addition to the programming system CODESYS, the following documents are required for programming and commissioning of the controller: ●...
  • Page 16: 6�4 Install The Usb Drivers

    ► Start the driver file "USB CR0032 setup vxxxx�exe" and follow the setup instructions� > The driver files and a documentation will be copied to the following directory: C:\Program Files (x86)\ifm electronic\USB_Driver_R360� ► Reboot the PC� ► Connect the controller to a free USB port ►...
  • Page 17: Technical Data

    CAN interface 4 ISOBUS, VT and AUX-N client, can only be used with the system start-up software CP9200 ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 1...
  • Page 18 No operating system loaded 2 Hz Stop 2 Hz Run with error Fatal error or stop with error ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 2 14.06.2016...
  • Page 19: 7�2 Test Standards And Regulations

    10...500 Hz; 0.72 mm/10 g; 10 cycles/axis ISO 16750-3 Bumps 30 g/6 ms; 24,000 shocks ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 3 14.06.2016...
  • Page 20: 7�3 St Side / Input Characteristics

    Voltage input 0...10 V (A) Input resistance 65.6 kΩ Input frequency ≤ 1 kHz (default 35 Hz) ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 4 14.06.2016...
  • Page 21 ± 10 % FS: 15...30 kΩ Diagnostics > 31 kΩ Short circuit to VBB / wire break ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 5 14.06.2016...
  • Page 22 Frequency / pulse inputs with  xed levels H-bridge function Pulse width modulation Resistor input Supply outputs Supply sensors/module Supply via relay ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 6 14.06.2016...
  • Page 23: 7�4 St Side / Output Characteristics

    ≥ 8 Ω / (at 24 V DC) Accuracy ± 2 % FS (for inductive loads) ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 7...
  • Page 24 Frequency / pulse inputs with  xed levels H-bridge function Pulse width modulation Resistor input Supply outputs Supply sensors/module Supply via relay ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 8 14.06.2016...
  • Page 25: 7�5 Ex Side / Input Characteristics

    < 1 V Short circuit to GND / wire break *) only binary low-side (B ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 9 14.06.2016...
  • Page 26: 7�6 Ex Side / Output Characteristics

    ≥ 8 Ω / (at 24 V DC) Accuracy ± 2 % FS (for inductive loads) ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 10...
  • Page 27 (valid for all outputs) Short-circuit strength to GND Switch-off of the outputs is carried out via the output driver ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 11...
  • Page 28: 7�7 St Side / Wiring

    Frequency / pulse inputs with  xed levels H-bridge function Pulse width modulation Resistor input Supply outputs Supply sensors/module Supply via relay ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 12 14.06.2016...
  • Page 29: 7�8 Ex Side / Wiring

    Binary low side Frequency/pulse inputs H-bridge function Pulse width modulation Supply output group Standard side Extended side ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0253 / page 13 14.06.2016...
  • Page 30: Maintenance, Repair And Disposal

    ExtendedController CR0253 8 Maintenance, repair and disposal The device is maintenance-free� ► Do not open the housing as the device does not contain any components which can be repaired by the user� The device must only be repaired by the manufacturer�...

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