IFM Electronic ecomat100 CR0033 Installation Instructions Manual

IFM Electronic ecomat100 CR0033 Installation Instructions Manual

Classiccontroller

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Installation instructions
ClassicController
UK
CR0033

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Summary of Contents for IFM Electronic ecomat100 CR0033

  • Page 1 Installation instructions ClassicController CR0033...
  • Page 2: Table Of Contents

    ClassicController CR0033 Contents 1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 1�1 Symbols used�...
  • Page 3 ClassicController CR0033 8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24 9 Approvals/standards �...
  • Page 4: Preliminary Note

    ClassicController CR0033 1 Preliminary note This document applies to devices of the type "ClassicController" (art� no�: CR0033)� These instructions are an integral part of the device� This document is intended for specialists� These specialists are people who are qualified by their appropriate training and their experience to see risks and to avoid possible hazards that may be caused during operation or maintenance of the device�...
  • Page 5: Safety Instructions

    ClassicController CR0033 2 Safety instructions 2.1 General These instructions are an integral part of the device� They contain texts and figures concerning the correct handling of the device and must be read before installation or use� Observe the operating instructions� Non-observance of the instructions, operation which is not in accordance with use as prescribed below, wrong installation or incorrect handling can seriously affect the safety of operators and machinery�...
  • Page 6: 2�5 Tampering With The Device

    ClassicController CR0033 2.5 Tampering with the device In case of malfunctions or uncertainties please contact the manufacturer� Any tampering with the device can seriously affect the safety of operators and machinery� This is not permitted and leads to the exclusion of any liability and warranty claims�...
  • Page 7: Installation

    ClassicController CR0033 4 Installation 4.1 Fastening ► Fix the controller to a flat surface using 4 M5 screws� Screw material: steel or stainless steel Tightening torque: 8 ±2 ► Connect the housing to GND (→ 5.2 Ground connection). NOTE Use screws with a low head to avoid that the connector is damaged when placed and locked�...
  • Page 8: 4�3 Mounting Surface

    ClassicController CR0033 4.3 Mounting surface NOTE The housing must not be exposed to any torsional forces or mechanical stress� ► Use compensating elements if there is no flat mounting surface available� Mounting surface 4.4 Heat dissipation ► Ensure sufficient heat dissipation as the internal heating of the electronics is conducted away via the housing�...
  • Page 9: Electrical Connection

    ClassicController CR0033 5 Electrical connection 5.1 Wiring Wiring (→ 7 Technical data) Only connect the connector pins as shown in the pin layout� Unspecified connector pins remain unconnected� ► Connect all supply cables and GND terminals� 5.2 Ground connection To ensure the protection of the device against electrical interference and the safe function of the device, the housing must be connected to the ground of the vehicle�...
  • Page 10: 5�5 Frequency And Analogue Inputs

    ClassicController CR0033 ► Connect supply and ground cables to the controller and the sensors/actuators via the respective common star point� WARNING The linking of connections in the plug is not permitted and can affect the safety of operators and machinery� supply sensor input...
  • Page 11: 5�6 Resistor Inputs

    ClassicController CR0033 5.6 Resistor inputs supply resistor input resistor input resistor input controller Ground return resistor inputs ► Equip each resistor with its own, separated ground return to ensure measurement accuracy� 5.6.1 Unused input I15 If input I15 is not used, configure this input as a digital input� 5.7 Connection technology NOTE Only connect the 55-pole connectors when the supply voltage is disconnected�...
  • Page 12: 5�8 Usb Interface

    ClassicController CR0033 5.8 USB interface 5.8.1 Hardware requirement The USB controller used is USB 2�0 compatible� The USB interface is provided as a virtual COM port under Windows (→ 6.3 Communication via USB interface). 1� Controller (55-pin connector) 2� USB connector for programming and service purposes 3�...
  • Page 13: Set-Up

    ClassicController CR0033 6 Set-up 6.1 Documentation The user can easily create the application program by means of the IEC 61131-3 compliant programming system CODESYS 2�3� In addition to the programming system CODESYS, the following documents are required for programming and commissioning of the controller: ●...
  • Page 14: 6�4 Install The Usb Drivers

    ► Start the driver file "USB CR0032 setup vxxxx�exe" and follow the setup instructions� > The driver files and a documentation will be copied to the following directory: C:\Program Files (x86)\ifm electronic\USB_Driver_R360� ► Reboot the PC� ► Connect the controller to a free USB port ►...
  • Page 15: Technical Data

    Point-to-point (max. 2 participants); master-slave connection Protocol Prede ned ifm protocol (INTELHEX) Virtual COM port USB, max. 1 MBaud ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 1 06.06.2014...
  • Page 16 No operating system loaded 2 Hz Stop 2 Hz Run with error Fatal error or stop with error ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 2 06.06.2014...
  • Page 17: 7�2 Test Standards And Regulations

    10...500 Hz; 0.72 mm/10 g; 10 cycles/axis ISO 16750-3: 2012 Bumps 30 g/6 ms; 24,000 shocks ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 3 06.06.2014...
  • Page 18: 7�3 Input Characteristics

    Voltage input 0...10 V (A) Input resistance 65.6 kΩ Input frequency ≤ 1 kHz (default 35 Hz) ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 4 06.06.2014...
  • Page 19 ± 10 % FS: 15...30 kΩ Diagnosis > 31 kΩ Short circuit to VBB / wire break ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 5 06.06.2014...
  • Page 20 Frequency / pulse inputs with  xed levels H-bridge function Pulse width modulation Resistor input Supply outputs Supply sensors/module Supply via relay ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 6 06.06.2014...
  • Page 21: 7�4 Output Characteristics

    ≥ 8 Ω / (at 24 V DC) Accuracy ± 2 % FS (for inductive loads) ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 7...
  • Page 22 (valid for all outputs) Short-circuit strength to GND Switch-off of the outputs is carried out via the output driver ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 8...
  • Page 23: 7�5 Wiring

    Frequency / pulse inputs with  xed levels H-bridge function Pulse width modulation Resistor input Supply outputs Supply sensors/module Supply via relay ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! CR0033 / page 9 06.06.2014...
  • Page 24 ClassicController CR0033 8 Maintenance, repair and disposal The device is maintenance-free� ► Do not open the housing as the device does not contain any components which can be repaired by the user� The device must only be repaired by the manufacturer�...

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