Table Of Contents - Riello RS 1000/EV FGR Installation, Use And Maintenance Instructions

Forced draught gas burners

Table of Contents

Declarations................................................................................................................................................................................ 3

Information and general warnings............................................................................................................................................ 4

2.1

Information about the instruction manual .................................................................................................................... 4

2.1.1

Introduction.................................................................................................................................................................. 4

2.1.2

General dangers.......................................................................................................................................................... 4

2.1.3

Other symbols ............................................................................................................................................................. 4

2.1.4

Delivery of the system and the instruction manual...................................................................................................... 5

2.2

Guarantee and responsibility....................................................................................................................................... 5

Safety and prevention................................................................................................................................................................ 6

3.1

Introduction.................................................................................................................................................................. 6

3.2

Personnel training ....................................................................................................................................................... 6

Technical description of the burner ......................................................................................................................................... 7

4.1

Burner designation ...................................................................................................................................................... 7

4.2

Models available.......................................................................................................................................................... 7

4.3

Burner categories - Countries of destination ............................................................................................................... 8

4.4

Technical data ............................................................................................................................................................. 8

4.5

Electrical data.............................................................................................................................................................. 8

4.6

Maximum dimensions.................................................................................................................................................. 9

4.7

Firing rates ................................................................................................................................................................ 10

4.8

Test boiler.................................................................................................................................................................. 10

4.9

Burner description ..................................................................................................................................................... 11

4.10

Electrical panel description........................................................................................................................................ 12

4.11

Burner equipment...................................................................................................................................................... 12

4.12

Control box for the air/fuel ratio (LMV52.200...) ........................................................................................................ 13

4.13

Servomotor................................................................................................................................................................ 15

Installation ................................................................................................................................................................................ 16

5.1

Notes on safety for the installation ............................................................................................................................ 16

5.2

Handling .................................................................................................................................................................... 16

5.3

Preliminary checks .................................................................................................................................................... 16

5.4

Operating position ..................................................................................................................................................... 17

5.5

Removal of the locking screws from the shutter........................................................................................................ 17

5.6

Preparing the boiler ................................................................................................................................................... 17

5.6.1

Boring the boiler plate ............................................................................................................................................... 17

5.6.2

Blast tube length........................................................................................................................................................ 17

5.7

Securing the burner to the boiler ............................................................................................................................... 18

5.8

Access to head internal part...................................................................................................................................... 18

5.9

Combustion head adjustment.................................................................................................................................... 19

5.10

Ignition pilot burner.................................................................................................................................................... 19

5.10.1

Ignition pilot positioning ............................................................................................................................................. 19

5.11

FGR duct system....................................................................................................................................................... 20

5.12

Gas feeding ............................................................................................................................................................... 21

5.12.1

Gas feeding line ........................................................................................................................................................ 21

5.12.2

Gas train.................................................................................................................................................................... 22

5.12.3

Gas train installation.................................................................................................................................................. 22

5.12.4

Gas pressure............................................................................................................................................................. 22

5.13

Electrical wiring ......................................................................................................................................................... 24

5.13.1

Supply cables and external connections passage .................................................................................................... 24

5.13.2

Shielding the connections ......................................................................................................................................... 25

5.13.3

Motor rotation ............................................................................................................................................................ 25

Start-up, calibration and operation of the burner ................................................................................................................. 26

6.1

Notes on safety for the first start-up .......................................................................................................................... 26

Contents

20166543