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CR00264 178 070 82-2 2021-07-06 Providing sustainable energy solutions worldwide Installation- and maintenance instruction BG 550-2 LME22.232C2E MB-ZRDLE 415 Translation of the original instructions.
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1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
5.6 Recommended excess air when using default setting __ 27 2.5 Electric Specification EN 60335-2-102 _______________ 9 5.7 Determining the gas quantity for the system __________ 27 2.6 Description BG 550-2 ____________________________ 10 5.8 Calculating the quantity of gas supplied _____________ 29 2.7 Description BG 550 M ____________________________ 11 6.
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 172 515 01 2018-01-02 Bentone...
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Open windows and doors. Close the gas ball valve. Warn residents; do not use doorbells. Evacuate the building. Notify the installer or gas supplier once the building has been evacuated. Bentone...
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Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
BG 550 * The above dimensions are max. measurements. Depending on the components used, the measurements may vary. ** Min. recommended distance to floor. 2.1.1 Heat generator connection dimensions (210) 255-290 Ø 170 BG 550 172 515 33-2 2021-04-16 Bentone...
Natural gas 29.25 6986 Natural gas 32.5 116.09 27728 Butane 24.6 88.00 21019 Propan Gas quantity and capacity vary according to grade of gas and connection pressure. 2.3 Gas categories, approved gases Only dry gas is permitted for use. Bentone...
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner. Bentone...
2.6 Description BG 550-2 Components Flame cone Motor Indicating lamp Stage I Connection flange Connection gas fittings Switch 0-l Guide bar Ignition transformer Time meter, stage 1 Fan wheel Air damper Time meter, stage 2 Fan house Air damper motor...
Time meter Fan wheel Air damper motor Fan house Air pressure switch Contactor with thermal overload protection Shrouded disc Fuse holder Control box Ignition electrode Change-over switch increase- decrease Gas train Nozzle Change-over switch manually- MultiBloc Ionisation electrode automatically Motor Bentone...
Adjust the burner to appr. 20% excess air in accordance with the table. Check the flue gas temperature. Calculate the efficiency. Check also the actual gas volume on the gas meter so that the correct input is achieved. 172 515 03-2 Bentone...
(see Basic settings). Note that it is only a basic setting which should be adjusted once the burner has been started. If an electric connection other than the one recommended by Enertech is used, a risk of damage and injury can arise. 172 515 03-2 Bentone...
Once the gas flange is fitted to the boiler, it is easy to lift the burner body up onto the guides. Assemble the burner in reverse order to its disassembly. Check the gas tightness. Service position 172 515 30 2018-01-15 Bentone...
Re-assemble the burner in reverse order to that described above. When re- assembling, make sure that the O-ring located between the gas nozzle and the gas flange is in the correct position when the nozzle is re-fitted. Service position 172 515 31 2018-01-15 Bentone...
The gas valve is energized and opens and flame is established. At the end of the safety time (2-3 sec.) the gas control locks out. The solenoid valve and the motor will be ”dead”. Remove the link from the gas pressure switch after the test is finished. Bentone...
90° to increase airfl ow. • Return the control switch to position I (low load) and check the combustion values. Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 172 511 14-2 2021-05-03 Bentone...
A left turn opens the brake plate, providing a lower pressure drop and more air to the combustion process. A right turn closes the brake plate, providing a higher pressure drop and less air to the combustion process. 172 515 32 2018-01-15 Bentone...
This is to ensure the reliable function of the burner. If breakdowns or interruptions occur, the air pressure switch is probably set to a too narrow position. Fit the protective cover, screw (Y). Bentone...
The tolerance on the scale for the min. gas pressure switch is approx. ±15%. Open the ball valve. Remove the pressure gauge and close the pressure outlet (X). Check the gas tightness. Fit the protective cover, screw (Y). Bentone...
Safety valve Valve proving system Air pressure switch Gas burner control Pos. 5b, 7: Components not required according to EN 676. Required over 1200 kW according to EN 676.hhh 172 515 05 2018-01-02 Bentone...
2. Knob for adjustment of stage 1 Turn to the left = the start gas fl ow is Test nipple, pressure after governor increased. Test nipple for nozzle pressure Filter Fixing fl ange Ball valve 172 515 11 2018-01-03 Bentone...
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Turn to the right = the outlet pressure is increased Turn to the left = the outlet pressure is reduced Adjustment of start gas flow Adjustment of governor Multi-bloc MB-ZRDLE 405-420 Flow adjustment 172 515 11 2018-01-03 Bentone...
Lower heat value Hu at normal state 15°C and 1013.25 mbar EN676 Grade of gas kWh/Nm MJ/Nm kcal/Nm Natural gas 34.02 8126 Natural gas 29.25 6986 Propane 24.6 88.00 21019 Butane 32.5 116.09 27728 172 515 26 2018-01-11 Bentone...
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Temperature of gas at the gas meter [°C] Barometer reading [mbar] Pressure of gas at the gas meter [mbar] Factor calculated for multiplication with flow in Nm /h to arrive at actual flow in Nm Actual flow · 273+T 1013.25 Bentone...
= Time for a certain quantity of gas consumed by the burner. M = Quantity of gas consumed. V = Actual gas flow Calculation example: t = 1 min 10 s M = 450 dm (litre) 0.45 m 1000 0.0194 h 3600 0,45 ≈ 23.2 m 0.0194 Bentone...
Check the ionisation electrode (see chapter Gas nozzle). Replace if necessary. Fit the combustion assembly in reverse order. Press the burner together and lock using the nuts (B). Fit the Euro plugs and turn on the main power supply. Check/adjust the combustion. 172 615 16 2018-01-15 Bentone...
Re-install the damper motor and mounting plate on the air intake. Ensure that the damper shaft and control arm are connected correctly. Install the intake grille for the air intake. Press the burner together and lock using the nuts (B). Check/adjust the combustion. Bentone...
Re-install the damper motor and mounting plate on the air intake. turned. This function facilitates an Ensure that the damper shaft and control arm are connected correctly. exchange of damper motor. Connect the damper motor cable. Fit the Euro plugs and turn on the mains power. Check/adjust the combustion. Bentone...
Maximum vibration level are 5,0 mm/s. • Check all bolts and nuts for correct torque. • Check fan wheel for damage and contamination. Change when dirty/ unbalanced. • Check motor bearings. If worn change motor/bearings. Use lid screw for sensor mounting Bentone...
Required current to ensure detection Min. DC 3 µA Possible detection current Max. DC 20 µA Operational indicator lamp flashes green <5 µA DC Operational indicator lamp shines green >5 µA DC 6.5.1 Flame monitoring ionisation 172 615 02-2 Bentone...
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Max. current for flame detection Max. DC 5.5 µA Required current to ensure detection Min. DC 40 µA Possible detection current Max. DC 60 µA Operational indicator lamp flashes green <45 µA DC Operational indicator lamp shines green >45 µA DC Bentone...
• Is the circulation pump in operation? • Is there a supply of fresh air to the installation? • If integral components are of a different make from what is stated in this manual, see the enclosed loose-leaf. 172 615 04 Bentone...
Signals must be in different harnesses for safety reasons. Safety system as door switches, water level, pressure, temperature and other safety limiters must be installed in safety loop according to process. 172 615 39 2018-02-23 Bentone...
Postignition time 2.5 s Safety lockout time < 3 s Reset time after lockout < 1 s Reaction time on fl ame failure < 1 s Min. ionisation current at fl ame 5 µA Max. ionisation current 20 µA Bentone...
(waiting period ≥ 10 s) 9.4.1.2 Limiting of starting repetitions LME 11... has a function with start repetition if the flame is not created at start or disappears during operation.. LME 11... allows max. three repetitions during continuous starting cycle. Bentone...
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3 s. To go back to the normal position, press and hold the reset button longer than 3 s. If the gas burner control is in the alarm position, it is reset by pressing the reset button 0.5...3 s. Bentone...
Burner control faulty Replace Air pressure gauge incorrectly set or faulty Check the settings and reset, or replace No acknowledgement signal due to incorrect adjustment or Check the settings and realign. misalignment of the control motor cams. 172 615 06 2018-01-10 Bentone...
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Poor draught conditions. Check the chimney. Flue gas temperature too high. Boiler overloaded Decrease the gas volume, sweep the chimney if necessary. content too low. Choke the air supply. Check the boiler for any leakages. Choke the draught if too high. Bentone...
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Flame at incorrect angle due to combustion head out of position. Check the combustion head and readjust. Condensation build up in boiler and chimney: Flue gas temperature too low or gas volume too low. Raise the flue gas temperature by increasing gas volume Insulate the chimney. Bentone...
11. General instructions for gasburners 11.4.1 Installation Follow standards and instructions applicable to the Check that the burner is adapted to the gas quality in installation of gas burners. question. Ensure that the electric installation is made in accordance Check that the input pressure of the gas is correct. with existing regulations.
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Service- and inspection card Installation Boiler Name: Type: Efficiency kW: Address: Burner Type: Efficiency kW: Installed by: Date: Date gas/h Governor Fluegas Ionisation Pressure Efficiency temp current Fire Chimney room Measu- rement Before After °C µ A mbar mbar Small Flame Large Flame...
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