Bentone BG 550 LN Installation And Maintenance Instruction
  1. Manuals
  2. Brands
  3. Bentone Manuals
  4. Burner
  5. BG 550 LN
  6. Installation and maintenance instruction

Bentone BG 550 LN Installation And Maintenance Instruction

Hide thumbs Also See for BG 550 LN:
Table of Contents

Advertisement

Quick Links

Download this manual
178 093 82-1
2019-02-20
Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
BG 550 LN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BG 550 LN and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Bentone BG 550 LN

Summary of Contents for Bentone BG 550 LN

  • Page 1 178 093 82-1 2019-02-20 Providing sustainable energy solutions worldwide Installation- and maintenance instruction BG 550 LN...
  • Page 2 Bentone...

  • Page 3: Table Of Contents

    9.2 Wiring diagram LME _________________________________________ 37 9.3 List of components __________________________________________ 38 9.4 Control program at faults; fault mode indicator LME ..___________ 39 10. Troubleshooting _____________________________________________ 41 11. EU Declaration of conformity _________________________________ 44 13. General instructions for gasburners ____________________________ 45 Bentone...

  • Page 4: General Information

    • Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 172 515 01 2018-01-02 Bentone...
  • Page 5 Open windows and doors. Close the gas ball valve. Warn residents; do not use doorbells. Evacuate the building. Notify the installer or gas supplier once the building has been evacuated. Bentone...
  • Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...

  • Page 7: Technical Data Bg 550

    *743 *343 BG 550 2.2.1 Dimension of flange (ø210)ø254-280 Ø 190 BG 550 * The above dimensions are max. measurements. Depending on the components used, the measurements may vary. ** Min. recommended distance to floor. 172 515 57 2018-01-30 Bentone...
  • Page 8 Natural gas 32.5 116.09 27728 Butane 24.6 88.00 21019 Propan Gas quantity and capacity vary according to grade of gas and connection pressure. 2.2.2 Gas categories, approved gases Only dry gas is permitted for use 172 515 57 2018-01-30 Bentone...
  • Page 9 2.2.5 Working field Do not operate outsi- BG 550 LN de the working field G20, G25 140-628 kW Capacity kW 2.2.4 Electric Specification EN 60335-2-102 Burner correspond to IP20 Type BG 550 LN 230/400V, 50Hz, Motor 3,5/2,5A, 0,75 kW 2860 Rpm...

  • Page 10: Description Bg 550

    Time meter, stage 2 Fan house Air damper motor Contactor with thermal overload protection Shrouded disc Air pressure switch Control box Ignition electrode Fuse holder Gas train Nozzle Indicating lamp Stage 2 MultiBloc Ionisation electrode Switch I-II 172 515 57 2018-01-30 Bentone...

  • Page 11: General Instruktions

    Adjust the burner to appr. 20% excess air in accordance with the table. Check the flue gas temperature. Calculate the efficiency. Check also the actual gas volume on the gas meter so that the correct input is achieved. 172 515 03 2018-01-02 Bentone...

  • Page 12: Installation

    If not, use the connectors included. (Refer to connection under Electric equipment) If an electric connection other than the one recommended by Enertech is used, a risk of damage and injury can arise. 172 515 03 2018-01-02 Bentone...

  • Page 13: Skeleton Diagrams

    Safety valve 1)7. Valve proving system Air pressure switch Gas burner control Pos. 5b, 7: Components not required according to EN 676. Required over 1200 kW according to EN 676.hhh 172 515 05 2018-01-02 Bentone...

  • Page 14: Handling And Lifting Instruction

    4.6 Handling and lifting instruction The lifting aid used here, is available as spare part, Figure 1 Figure 1 172 515 34 Bentone...

  • Page 15: Mounting On The Boiler

    Once the gas flange is fitted to the boiler, it is easy to lift the burner body up onto the guides. Assemble the burner in reverse order to its disassembly. Check the gas tightness. Service position 172 515 30 2018-01-15 Bentone...

  • Page 16: Inspection Of Gas Nozzle Before Commissioning

    Re-assemble the burner in reverse order to that described above. When re- assembling, make sure that the O-ring located between the gas nozzle and the gas flange is in the correct position when the nozzle is re-fitted. Service position 172 515 31 2018-01-15 Bentone...

  • Page 17: Leakage Control

    The gas valve is energized and opens and flame is established. At the end of the safety time (2-3 sec.) the gas control locks out. The solenoid valve and the motor will be ”dead”. Remove the link from the gas pressure switch after the test is finished. Bentone...

  • Page 18: Gas Nozzle

    4.10 Gas nozzle Natural gas Propan Biogas (UV detector) Bentone...

  • Page 19: Setting Air Damper

    This function facilitates an exchange of damper motor. Releasing button N.B! The upper position is Solenoid valve the standard positiont High capacity (black) High capacity (red) Low capacity (orange) Closed damper (blue) 172 515 15 2018-01-03 Bentone...

  • Page 20: Setting The Burner

    A left turn opens the brake plate, providing a lower pressure drop and more air to the combustion process. A right turn closes the brake plate, providing a higher pressure drop and less air to the combustion process. 172 515 32 2018-01-15 Bentone...

  • Page 21: Setting The Air Pressure Switch

    This is to ensure the reliable function of the burner. If breakdowns or interruptions occur, the air pressure switch is probably set to a too narrow position. Fit the protective cover, screw (Y). Bentone...

  • Page 22: Setting The Min. Gas Pressure Switch

    The tolerance on the scale for the min. gas pressure switch is approx. ±15%. Open the ball valve. Remove the pressure gauge and close the pressure outlet (X). Check the gas tightness. Fit the protective cover, screw (Y). Bentone...

  • Page 23: Mb-Vef Bo1, 415 - 425

    Test point connection 1/8" Pa before V2 (after Connection 1/8" PL governor) Adjustment screw V for ratio PBr: PL (max. load) Indication of V1 and V2 in operation (not standard) Test point connection 1/8" before V1 (before governor) 172 515 36 2018-01-16 Bentone...
  • Page 24 - Impulse lines shall be as short as possible. Adjustment range ∆ P Effective burner pressure ∆ P Effective fan pressure ∆ P ∆P Adjustment range ∆ P max. = 100 mbar MB-VEF Adjustment range N=+2 ∆pBr, min =0,5 mbar ∆P N=-2 , max. = 100 mbar Bentone...
  • Page 25 5.4.1 Pressure taps MB-VEF 425 MB-VEF 415 MB-VEF 420 1, 2, 3, 4, 5 G1/8 screwed seal plug 9 Test nipple 6, 7, 8 Pulse lines P and P 5.4.2 Electrical connection S 10/S 30 S 12/S 32 Bentone...

  • Page 26: Recommended Excess Air When Using Default Setting

    Lower heat value Hu at normal state 15°C and 1013.25 mbar EN676 Grade of gas kWh/Nm MJ/Nm kcal/Nm Natural gas 34.02 8126 Natural gas 29.25 6986 Propane 24.6 88.00 21019 Butane 32.5 116.09 27728 172 515 26 2018-01-11 Bentone...
  • Page 27 Temperature of gas at the gas meter [°C] Barometer reading [mbar] Pressure of gas at the gas meter [mbar] Factor calculated for multiplication with flow in Nm /h to arrive at actual flow in Nm Actual flow · 273+T 1013.25 Bentone...

  • Page 28: Calculating The Quantity Of Gas Supplied

    = Time for a certain quantity of gas consumed by the burner. M = Quantity of gas consumed. V = Actual gas flow Calculation example: t = 1 min 10 s M = 450 dm (litre) 0.45 m 1000 0.0194 h 3600 0,45 ≈ 23.2 m 0.0194 Bentone...

  • Page 29: Service

    Check the ionisation electrode (see chapter Gas nozzle). Replace if necessary. Fit the combustion assembly in reverse order. Press the burner together and lock using the nuts (B). Fit the Euro plugs and turn on the main power supply. Check/adjust the combustion. 172 615 16 2018-01-15 Bentone...

  • Page 30: Servicing Air Dampers

    Re-install the damper motor and mounting plate on the air intake. Ensure that the damper shaft and control arm are connected correctly. Install the intake grille for the air intake. Press the burner together and lock using the nuts (B). Check/adjust the combustion. Bentone...

  • Page 31: Replacement Of Damper Motor, Air

    Re-install the damper motor and mounting plate on the air intake. exchange of damper motor. Ensure that the damper shaft and control arm are connected correctly. Connect the damper motor cable. Fit the Euro plugs and turn on the mains power. Check/adjust the combustion. Bentone...

  • Page 32: Vibration

    Maximum vibration level are 5,0 mm/s • Check all bolts and nuts for correct torque • Check fan wheel for damage and contamination. Change when dirty/ unbalanced • Check motor bearings. If worn change motor/bearings Use lid screw for sensor mounting Bentone...

  • Page 33: Flame Monitoring And Ionisation Current Check

    Min. DC 1.5 µA Required current to ensure Min. DC 3 µA detection Possible detection current Max. DC 20 µA Operational indicator lamp <5 µA DC flashes green Operational indicator lamp >5 µA DC shines green 172 615 02 2018-01-02 Bentone...

  • Page 34: Uv-Detector

    AGQ3...A27 is mandatory. Correct functioning of aged UV cells can be checked as UV test with a higher supply voltage across the UV cell after controlled shutdown until terminal 3 ON. Connection diagram Measuring circuit for measuring the UV flame current Measurement made at the flame detector QRA… Bentone...

  • Page 35: Handing Over Of The Installation

    • Is the circulation pump in operation? • Is there a supply of fresh air to the installation? • If integral components are of a different make from what is stated in this manual, see the enclosed loose-leaf. 172 615 04 2018-01-02 Bentone...

  • Page 36: Electric Equipment

    Signals must be in different harnesses for safety reasons. Safety system as door switches, water level, pressure, temperature and other safety limiters must be installed in safety loop according to process. 172 615 19 2018-01-30 Bentone...

  • Page 37: Wiring Diagram Lme

    9.2 Wiring diagram LME Bentone...

  • Page 38: List Of Components

    The operation of the burner can now be stopped with the control switch or thermostat If the gas burner control is blocked Red light in the gas burner control is lit. The burner is restarted by pushing the reset button Bentone...

  • Page 39: Control Program At Faults; Fault Mode Indicator Lme

    (waiting period ≥ 10 s) 9.4.1.2 Limiting of starting repetitions LME 11... has a function with start repetition if the flame is not created at start or disappears during operation.. LME 11... allows max. three repetitions during continuous starting cycle. Bentone...
  • Page 40 3 s. To go back to the normal position, press and hold the reset button longer than 3 s. If the gas burner control is in the alarm position, it is reset by pressing the reset button 0.5...3 s. Bentone...

  • Page 41: Troubleshooting

    Replace solenoid valve terminals, or entire valve No power to solenoid valve Check the connection No electrical connection through air pressure gauge Check the air pressure gauge’s settings and functions Ignition load incorrectly set Increase/decrease gas supply Reduce airflow 172 615 06 2018-01-10 Bentone...
  • Page 42 Incorrectly set or faulty air sensor Check the settings and reset, or replace Ignition electrode overload Replace Burner control ambient temperature too high Insulate for heat, Max. 60 ° Ignition spark too weak Check the transformer Poor combustion Poor draught conditions Check the chimney Bentone...
  • Page 43 Flame at incorrect angle due to combustion head out of position Check the combustion head and readjust Condensation build up in boiler and chimney Flue gas temperature too low or gas volume too low Raise the flue gas temperature by increasing gas volume Insulate the chimney Bentone...

  • Page 44: Eu Declaration Of Conformity

    11. EU Declaration of conformity Bentone Gasburners 172 905 04 2018-02-15...

  • Page 45: General Instructions For Gasburners

    13. General instructions for gasburners 13.4.1 Installation Follow standards and instructions applicable to the Check that the burner is adapted to the gas quality in installation of gas burners question Ensure that the electric installation is made in accordance Check that the input pressure of the gas is correct with existing regulations Check that the dampers of the boiler are open Check that the fresh air intake of the boiler room is...
  • Page 46 Service- and inspection card Installation Boiler Name: Type: Efficiency kW: Address: Burner Type: Efficiency kW: Installed by: Date: Date gas/h Governor Fluegas Ionisation Pressure Efficiency temp current Fire Chimney room Measu- rement Before After °C µ A mbar mbar Small Flame Large Flame...
  • Page 48 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.se, www.bentone.com...

This manual is also suitable for:

Bg 550

Table of Contents