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CR00264 178 130 80-2 2021-07-08 Providing sustainable energy solutions worldwide Installation- and maintenance instruction BG 550i/650i/700i/800i/950i M LMV37 MB-DLE 412-415 J/K IP40 Translation of the original instructions.
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1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
6.10 Gas nozzle BG 950 _______________________________ 39 6.11 UV detector _____________________________________ 40 6.12 Setting the air pressure switch _____________________ 41 6.13 Setting the min. gas pressure switch ________________ 42 6.14 Setting the power monitor _________________________ 43 6.15 Setting the max. gas pressure switch _______________ 44 Bentone...
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 172 515 01 2018-01-02 Bentone...
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Open windows and doors. Close the gas ball valve. Warn residents; do not use doorbells. Evacuate the building. Notify the installer or gas supplier once the building has been evacuated. Bentone...
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Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
A measure B measure C Standard 1 Standard 2 BG 550 Standard 3 Standard 1 BG 650 Standard 2 Standard BG 700 Long variant Standard BG 800 Long variant Standard 1 BG 950 172 525 59-2 2021-04-26 Bentone...
Grade of gas kWh/Nm MJ/Nm kcal/Nm Natural gas 34.02 8126 Natural gas 29.25 6986 Butane 32.5 116.09 27728 Propane 24.6 88.00 21019 Gas quantity and capacity vary according to grade of gas and connection pressure. 172 525 59-2 2021-04-26/3 Bentone...
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner. 172 525 59-2 2021-04-26/5 Bentone...
Do not exceed working field. mbar G30, G31 140-628 kW Do not exceed working field. BG 650-2, BG 650 M G20, G25 200-1125 kW G30, G31 200-1125 kW mbar Do not exceed working field. 1000 1100 1200 172 525 59-2 2021-04-26/6 Bentone...
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Do not exceed working field. 1000 1200 1400 1600 1800 2000 2200 2400 BG 950 M G20, G30, G31 500-3200 kW mbar G25 500-2800 kW Do not exceed working field. 1400 1900 2400 2900 3400 172 525 59-2 2021-04-26/7 Bentone...
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Damper motor, air Ionisation electrode Connection gas fi ttings Electrical connection Air pressure switch Gas nozzle Fan house Motor Sight glass Measuring nipple, fan pressure AZL display for LMV automatic control unit Connection fl ange 172 525 59-2 2021-04-26/9 Bentone...
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Shrouded disc Damper motor, air Ionisation electrode Connection gas fittings Electrical connection Air pressure switch Gas nozzle Fan house Motor Sight glass Measuring nipple, fan pressure Connection flange AZL display for LMV automatic control unit 172 525 59-2 2021-04-26/11 Bentone...
Adjust the burner to appr. 20% excess air in accordance with the table. Check the flue gas temperature. Calculate the efficiency. Check also the actual gas volume on the gas meter so that the correct input is achieved. 172 515 03-2 Bentone...
(see Basic settings). Note that it is only a basic setting which should be adjusted once the burner has been started. If an electric connection other than the one recommended by Enertech is used, a risk of damage and injury can arise. 172 515 03-2 Bentone...
Once the gas flange is fitted to the boiler, it is easy to lift the burner body up onto the guides. Assemble the burner in reverse order to its disassembly. Check the gas tightness. 172 525 60 2021-04-26 Bentone...
If the burner tube is the long variant, the gas nozzle must be removed from the connection tube and then inserted backwards into the fan housing (from the boiler) to enable maintenance of the brake plate, nozzle, electrodes, etc. 172 525 61-1 2021-04-26 Bentone...
See section 13.4 (LMV) for the setting procedure. 5.3 Setting the gas damper The position of the gas damper must be adjusted to achieve the desired minimum and maximum input power. See section 13.4 (LMV) for the setting procedure. 172 525 62-1 2021-04-26 Bentone...
Lower heat value Hu at normal state 15°C and 1013.25 mbar Grade of gas kWh/Nm MJ/Nm kcal/Nm Natural gas 34,02 8126 Propane 29,25 6986 Butane 24,6 88,00 21019 32,5 116,09 27728 Town gas Biogas 21,60 5159 172 525 62-1 2021-04-26/3 Bentone...
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Temperature of gas at the gas meter [°C] Barometer reading [mbar] Pressure of gas at the gas meter [mbar] Factor calculated for multiplication with flow in Nm /h to arrive at actual flow in Nm Actual flow · 273+T 1013.25 172 525 62-1 2021-04-26/4 Bentone...
M = Quantity of gas consumed. V = Actual gas flow Calculation example: t = 1 min 10 s M = 4500 dm (litre) 4500 4.5 m 1000 0.0194 h 3600 ≈ 232 m 0.0194 172 525 62-1 2021-04-26/5 Bentone...
Check the ionisation electrode (see chapter Gas nozzle). Replace if necessary. Fit the combustion assembly in reverse order. Press the burner together and lock using the nuts (B). Turn on the main power supply. Check/adjust the combustion. Check the gas tightness. 172 615 56 2018-08-10 Bentone...
Switch off the mains power.. position. If dampers do engage, the Mount the burner fully automatic control Turn on the mains power. unit will report an Check/adjust the combustion. error message. 172 615 56 2018-08-10 Bentone...
Lock the damper motor in position where the damper is almost engaged but still has a small air gap by the fan housing. Install the intake grille for the air intake. Press the burner together and lock using the nuts (B). Check/adjust the combustion. 172 615 56 2018-08-10 Bentone...
When tightening screw (Y), ensure that the damper is in the closed position. Connect the damper motor cable to the automatic control unit. Fit the Euro plugs and turn on the mains power. Check / adjust combustion. 172 615 56 2018-08-10 Bentone...
• Check all bolts and nuts for correct torque • Check fan wheel for damage and contamination. Change when dirty/ unbalanced • Check motor bearings. If worn change motor/bearings Use lid screw hole for sensor mounting 172 615 56 2018-08-10 Bentone...
Natural gas, Propane Biogas (UV detector) 6.8 Gas nozzle BG 550 LN A = 10 mm Front edge of brake plate A = Position of ionisation detector B = 3 mm B = Position of ignition electrode 172 525 63-1 2021-04-26 Bentone...
This is to ensure the reliable function of the burner. If breakdowns or interruptions occur, the air pressure switch is probably set to a too narrow position. Fit the protective cover, screw (Y). 172 525 65-1 2021-05-19 Bentone...
The tolerance on the scale for the min. gas pressure switch is approx. ±15%. Open the ball valve. Remove the pressure gauge and close the pressure outlet (X). Check the gas tightness. Fit the protective cover, screw (Y). 172 525 65-1 2021-05-19/2 Bentone...
Test run the burner in the set power range. Remove the pressure gauge and close the pressure outlet. Fit the protective cover, screw (Y). Check the gas tightness. Gas pressure switch, air pressure switch Setting range: 2,5-50 mbar 5-150 mbar 172 525 65-1 2021-05-19/3 Bentone...
Set the max. gas pressure switch to this value by turning the scale. The tolerance on the scale for the max. gas pressure switch is approx. ±15%. Check the gas tightness. Remove the pressure gauge and close the pressure outlet (X). Fit the protective cover, screw (Y). 172 525 65-1 2021-05-19/4 Bentone...
• Is the circulation pump in operation? • Is there a supply of fresh air to the installation? • If integral components are of a different make from what is stated in this manual, see the enclosed loose-leaf. 172 615 04 Bentone...
When connecting an external regulator of a type other than those which are installed on burners, see the manufacturer’s recommendations and the wiring diagram for burners. 172 615 58 2018-08-10 Bentone...
50%, max. 3 min. continuously Angular adjustment Usable range max. 90° Degree of protection IP40 Rated resolution encoder monitoring 0.7° 0-position of actuator drive shaft Supply state 0 ±0.6° Environmental conditions: Temperature range -20...+60 °C Humidity <95% r.h. 172 525 66-1 2021-05-20 Bentone...
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• One-time bend when laying the cable: 2 x cable diameter • Always run the high-voltage ignition cables separate from the unit and other cables while observing the greatest possible distance. • The holding torque is reduced when the actuator is disconnected from power. 172 525 66-1 2021-05-20/2 Bentone...
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50%, max. 3 min. continuously Angular adjustment Usable range max. 90° Degree of protection IP54 Rated resolution encoder monitoring 0.7° 0-position of actuator drive shaft Supply state 0 ±0.6° Environmental conditions: Temperature range -20...+60 °C Humidity <95% r.h. 172 525 66-1 2021-05-20/3 Bentone...
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• One-time bend when laying the cable: 2 x cable diameter • Always run the high-voltage ignition cables separate from the unit and other cables while observing the greatest possible distance. • The holding torque is reduced when the actuator is disconnected from power. 172 525 66-1 2021-05-20/4 Bentone...
Flanged versions: DMK 5065 and 5080 DMK 5065 and 5080 Environmental conditions: Temperature range -15...70 °C Humidity <95% r.h. Gas qualities No nonferrous materials. Suited for use with gases up to max. max. 0,1 vol. % H2S, dry 172 515 94 2018-08-10 Bentone...
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See image • When installing a gas damper, observe the direction of flow shown on the gas damper. • After working on a gas damper, check the gas tightness 172 515 94 2018-08-10 Bentone...
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Air pressure switch Gas burner control LMV Pos. 5b, 7: Components not required according to EN 676. Required over 1200 kW according to EN 676 When Bio gas is used, Enertech shall always be contacted. 172 515 86 2018-08-02 Bentone...
Multi-block connection flange VGD40.65/SKP15/25 DN65 VGD40.80/SKP15/25 DN80 Environmental conditions: Temperature range -10...60 °C Humidity <95% r.h. Gas qualities No nonferrous materials. Suited for use with gases up to max. max 0,1 vol. % H2S, dry 172 515 90 2018-08-10 Bentone...
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The burner can also be fi tted with an additional gas pressure switch to monitor that the nozzle pressure does not get too high. 172 515 90 2018-08-10 Bentone...
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Turning to right = higher regulator pressure Turning to left = lower regulator pressure Fit protective plug X. Possible output pressure range 15–120 mbar. Pressure is measured at the pressure outlet on SKP25. See section 10.2.2. 172 515 90 2018-08-10 Bentone...
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> 4 mm. The impulse pipe must be protected again breakage and damage. If damage should occur, the impulse pipe must be replaced before the burner is put into operation again. 172 515 90 2018-08-10 Bentone...
Rp 1, 1¼, 1½, 2 MB-DLE 420 B01 S52 Rp 1, 1¼, 1½, 2 Environmental conditions: Temperature range -15...70 °C Gas qualities Suitable for gases of families 1, 2, 3 and other neutral gaseous media. 172 515 91 2018-08-10 Bentone...
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Electromagnet Filter housing Measuring connection output pressure Input fl ange Measuring connection G 1/8 after valve 1 (possible Measuring connection G 1/8 connection pressure on both sides) Gas pressure switch, min. Output fl ange Electrical connection for pressure switch Bentone...
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Turning to right = higher regulator pressure Turning to left = lower regulator pressure Possible output ranges 4–50 mbar for MB-D 412 and 20–50 mbar for MB-D 415 and 420. Pressure is measured at pressure outlet no. 6. See section 10.3.3. 172 515 91 2018-08-10 Bentone...
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NB This adjustment is not suitable on burners with the LMV control system with a butterfl y gas valve. The adjustment of the amount of ignition gas is made here with the butterfl y valve. 172 515 91 2018-08-10 Bentone...
• Installation will block burner operation and a manual restart will be required. Installation must be carried out pursuant to applicable regulations. 172 615 84-1 2021-05-19 Bentone...
Contact damper motor, gas SQN 13 AZL display for LMV automatic control unit Contactor with surge protection Transformer Fuse holder Branching point/ measureing point for ionisation LMV automatic control unit Quick release switch for regulator 172 615 84-1 2021-05-19/6 Bentone...
Example: Modulating gas burner The system components (display and operating unit, actuators) are connected directly to the LMV37.4... basic unit. All safety-related digital inputs and outputs of the system are monitored by a contact feedback network. 172 525 67 Bentone...
6.3 AT (DIN EN 60127 2 / 5) Mains supply: Input current depending on the operating state of the unit Under voltage Safety shutdown from operating position at mains voltage LMV37.400A2 Approx. AC 186 V Restart on rise in mains voltage LMV37.400A2 Approx. AC 195 V Bentone...
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X5-02 pin 2/3 POC *) RAST plug Function / Outputs pin number X3-05 pin 1 X4-02 pin 2/3 X6-03 pin 2/3 X8-02 pin 1/3 X7-01 pin 2/3 X7-02 pin 2/3 X3-05 pin 2 0° 0° 0° Legend to the sequence diagrams Bentone...
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Postpurge time (t3) Evacuation of test space Atmospheric pressure test Filling of test space Gas pressure test Gas shortage waiting time Valve proving is performed depending on the parameter settings: Simultaneously with the prepurge time and/or the afterburn time. Bentone...
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Only with fuel train Lo and 2 fuel valves Parameter 223: Repetition limit value gas pressure switch-min in connection with gas shortage program parameter 246 (phase 90) Max. drop-in/response time for air pressure switch Alternative to valve proving Alternative to pressure switch-max (Pmax) or POC Bentone...
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0°/10% Position as supplied (0°) 90°/100% Actuator fully open (90°) Input/output signal 1 (ON) Input/output signal 0 (OFF) Input permissible signal 1 (ON) or 0 (OFF) Bentone...
Protection earth (PE) Supply for fuel meter Shielding: Input fuel meter For shielding the cables on the VSD, refer to: • Siemens SED2 VSD Commissioning Manual (G5192), chapters 4 and 7, or • Danfoss Operation Manual VLT 6000 (MG60A703), chapter Installation Bentone...
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Speed feedback signal Speed feedback signal Signal reference PWM speed output PWM speed output Signal reference DC 24 V external DC 24V external Controller input 4...20 mA Controller input 4...20 mA Power source Power source Controller Analog Analog Controller Bentone...
• For changing to a higher menu level (press button for 3…8 s) • For changing the operating mode (press button for >8 s) /reset - Enter in parameter setting mode - Reset in the event of fault - One menu level down Bentone...
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Figure 4: Meaning of display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode Info mode Service mode h min s Actuator closing Actuator opening Unit of current display Bentone...
Postpurge time (t3) (abortion when load controller ON) Ph80 Valve proving test evacuation time Ph81 Valve proving test time atmospheric pressure, atmospheric test Ph82 Valve proving filling test, filling Ph83 Valve proving time gas pressure, pressure test Ph90 Gas shortage waiting time Bentone...
Change to normal Change to normal display display >3 s <8 s Info level /reset >3 s <8 s /reset or automatic return after timeout of Service level menu operation (parameter 127) >8 s >1 s Parameter level Parameter level Bentone...
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Basic unit Air-fuel ratio control curves (primary setting) /reset Bild 388e/1109 /reset Air-fuel ratio control /reset The following sections Actuator explain the operating philosophy behind the parameter levels using a number of examples. /reset Error histery /reset Process data Bentone...
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Standardized speed Number of faults Error history: 701-725.01.Code 701. chronological error list index value of index Indexlista: 04 = error phase 01 = error code 05 = startup counter 02 = diagnostic code 06 = output 03 = error class Bentone...
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Press button combination to display CodE When releasing the buttons, 7 bars appear the first of whishes. h min s Press to select a number or letter. h min s Press to confirm the value /reset Bentone...
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The next bar starts flashing. h min s Complete the rest of the password according to the principle described. Example: Password consisting of 4 characters. min s After entery of the last character the password must be confirmed by pressing /reset Bentone...
Press to select parameter 400 for initial commissioning and for setting air-fuel controll. /reset 201: appears fl ashing. h min s Press to go to the settings for air-fuel ratio control and parameter 201 for selecting the operating mode. Bentone...
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20 = gas modulating with pilot only when firing on gas (Gp1 mod fuel active) • 21 = gas modulating with pilot only when firing on gas (Gp2 mod fuel active) • 22 = oil modulating only when firing on oil (Lo mod fuel active) • Bentone...
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Select your setting by pressing one of the buttons This manual describes Press to save the setting for parameter 542: VSD “0=VSD OFF” type /reset burners. Press: to return to parameter level. To the next parameter Back to the previous parameter Bentone...
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Press simultaneously to set ignition position P0 of the fuel damper. Set a suitable fuel-air mixture so that the burner starts. Example: 30.0 h min s Press simultaneously and or to set ignition position P0 of the air actuator. Bentone...
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To the next curvepoint P9 appears flashing. Curvepoint for high-fire. Same procedure as with P0 h min s Note: is pressed first, the display jumps to 90! Back to the previous curvepoint When curvepoint 9 is set, press to start the burner. Bentone...
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This method makes the setting work easier and faster to complete. A more “correct” setting is obtained straight away. The process may need to be redone if the wrong input power was set for P9 initially. For this reason, be extremely careful when entering the first setting of P9. Bentone...
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Phase Fan ramp up (fan motor = ON, safety valve = ON) h min s Phase Traveling to prepurge position h min s Phase Prepurging h min s Phase Traveling to ignition position h min s Bentone...
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Phase Traveling to ignition position h min s Phase Preignition h min s Phase for first safety time (ignition transformer ON) h min s Phase for first safety time (ignition transformer OFF), preignition time OFF h min s Phase Interval 1 min s Bentone...
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Low flame position P1 can only be set when symbol is no longer highlighted. The value is adopted from P0 For fuel, keep depressed, for air , h min s press to adjust the value. When symbol is no longer highlighted. Bentone...
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The setting curve is therefore adjusted to the highest input power that the installation can handle. The desired input power is then set by entering how much of the maximum power is required. Bentone...
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When symbol or is no longer highlighted, you can press ESC a second time. h min s Press to exit parameter level. h min s The settings for air-fuel ratio control by the LMV37.4... are now completed. Bentone...
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0 = QRB / QRC 1 = ION / QRA Factory settings marked with bald text. When replacing detector flame between ionisation and UV-cell (QRA), no change to the setting parameters is required; simply disconnect and connect ionisation and UV-cell (QRA) respectively.. Bentone...
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When the Purging in the lockout position function is used, the fan may only be powered via a contactor and must not be connected directly to LMV37.4 (X3-05 pin 1)! Bentone...
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23 hours and 45 min of uninterrupted operation, followed by an automatic restart. When forced intermittent operation is inactivated the burner will run continuously. Forced intermittent operation is a standard feature. 239 Gas: Forced intermittent operation 0 = inactivate 1 = activated Factory settings marked with bald text. Bentone...
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After login is complete, continue with the setting work as shown below. h min s Press to select parameter 400 for initial commissioning and for setting air-fuel ratio control /reset Identifi cation of start for setting the curve parameters. h min s Bentone...
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The value is adopted from P0. For fuel, keep depressed, for air , Press to adjust the value. h min s When symbol is no longer highlighted, the next curvepoint P2 can be selected with To the next curvepoint back to the previous curvepoint Bentone...
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If required, readjust the gas pressure. For fuel, keep depressed, for air , h min s Press to adjust the value. When symbol is no longer highlighted, the curve is set and it is possible to go on with the rest of the setting. Bentone...
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/reset maximum capacity. Adjust the setting downwards or upwards using the buttons h min s Press to save the setting. /reset Press to return to parameter level. To the next parameter. Bentone...
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Back to the previous Completing parameter parameterization of the curve When symbol is no longer highlighted, you can press ESC a second time. h min s h min s The warm settings for air-fuel ratio control by the LMV37.4... are now completed. Bentone...
To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP /reset Bentone...
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If an errror occurs during the backup process, a negativ value is displayed. For error diagnostics, the cause of the error can be determined from the diagnostic code of error message 137 (see Error code list) Press four times until the top menu is displayed. Bentone...
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After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP Press to select parameter rESstorE /reset Bentone...
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Press to select the restore process. /reset Press to shift the value in change mode 1 position to the left. Display: Value 1 flashes To detect potential dispalay errors, the value is displayed 1 place shifted to the left Bentone...
The display shows current error code c: alternating with diagnostic code d: (refer to Flash code list). Example: Error code 4/diagnostic code 3 h min s When pressing for 1...3 s, rESEt appears on the display. /reset Bentone...
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SEr and then OPErAtE. >5 s /reset For a list of parameters, see table 5.3.3. h min s When the button is released, a change to info / service mode is made. >8 s /reset h min s Bentone...
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The unit initiates safety shutdown. The display shows current error code c: alternating with diagnostic code d:. h min s Press 1...3 s, to return to the normal display. /reset Example: Error code 12 / diagnostic code 0 h min s Bentone...
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Display: Parameter 701. flashes, index 01: and example value 201 does not. h min s Press to go to index 01: /reset Display: Parameter 701. does not flash, index 01: flashes, value 201 does not. h min s To the next index Back to the previous index. Bentone...
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/reset Press to go to display mode. /reset Display: Value 56 (number of startup) h min s Press to return to the index. Display: Parameter 701. does not flash, index 05: flashes, characters ._._ h min s do not. Bentone...
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To the next index Back to the previous index. When this display appears, you have reached the end of the error history. Display – End – appears flashing. h min s Press twice. HISt 700: for error history h min s Bentone...
OFF UPr. h min s 15.7.3 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S. h min s Bentone...
Select another burner type than the one already selected by pressing one of the buttons Confirm this selection with The automatic control unit is now reset. /reset h min s Restart the setting process for the LMV automatic control unit as specified in 3.2.1. Bentone...
LoAd 0.0 means Manually OFF. As long as the Manual OFF is active, OFF appears on the normal display flashing. To deactivate and to change to automatic operation, press for 3 seconds. Then OFF appears without flashing in the display. Bentone...
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Manually OFF must not be used just to put a burner out of operation when doing mounting work, or when the burner is not ready for operation. The safety notes contained in chapter Safety notes must be observed! Bentone...
Burner control faulty Replace Air pressure gauge incorrectly set or faulty Check the settings and reset, or replace No acknowledgement signal due to incorrect adjustment or Check the settings and realign. misalignment of the control motor cams. 172 615 06 2018-01-10 Bentone...
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Poor draught conditions. Check the chimney. Flue gas temperature too high. Boiler overloaded Decrease the gas volume, sweep the chimney if necessary. content too low. Choke the air supply. Check the boiler for any leakages. Choke the draught if too high. Bentone...
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Flame at incorrect angle due to combustion head out of position. Check the combustion head and readjust. Condensation build up in boiler and chimney: Flue gas temperature too low or gas volume too low. Raise the flue gas temperature by increasing gas volume Insulate the chimney. Bentone...
19. General instructions for gasburners 19.9.1 Installation Follow standards and instructions applicable to the Check that the burner is adapted to the gas quality in installation of gas burners. question. Ensure that the electric installation is made in accordance Check that the input pressure of the gas is correct. with existing regulations.
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Service- and inspection card Installation Boiler Name: Type: Efficiency kW: Address: Burner Type: Efficiency kW: Installed by: Date: Date gas/h Governor Fluegas Ionisation Pressure Efficiency temp current Fire Chimney room Measu- rement Before After °C µ A mbar mbar Small Flame Large Flame...
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