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Table of Contents
Safety Precautions .................................................................2
Specifications .........................................................................3
General Description ...............................................................4
Operation ................................................................................4
Setup ....................................................................................4
Preparing to Paint .................................................................5
Painting .................................................................................5
Control Panel Indicators .......................................................5
Xact Digital Control System Operation .................................6
Pressure Relief Procedure ...................................................7
Spraying ..................................................................................8
Spraying Technique ..............................................................8
Practice .................................................................................8
Cleanup ...................................................................................9
Maintenance............................................................................9
General Repair and Service Notes.......................................9
Replacing the Motor ...........................................................10
Replacing the Gears ...........................................................10
Replacing the Transducer ...................................................11
Replacing the PRIME/SPRAY Valve...................................11
Servicing the Fluid Section .................................................12
Replacing the Filters ...........................................................13
Troubleshooting ...................................................................14
Xact Digital Control System Error Messages .....................15
Parts Listings........................................................................20
Main Assembly....................................................................20
Skid Assembly ....................................................................21
Siphon Assembly ................................................................21
Fluid Section Assembly ......................................................22
Drive Assembly ...................................................................23
High Rider Cart Assembly ..................................................24
Labels .................................................................................24
Electrical Schematic ...........................................................24
Accessories ........................................................................25
Warranty ................................................................................28
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.
Siphon
Tube
Motor
Pressure
Control
Knob
Control
System
Cover
Xact Digital
Control System
(Optional)
ON/OFF
Switch
Operation
This equipment produces a fluid stream at
extremely high pressure. Read and understand
the warnings in the Safety Precautions section at
the front of this manual before operating this
equipment.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50' of 1/4" nylon
airless spray hose to the outlet fitting on the sprayer.
Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
IMPORTANT: Never operate unit for more than ten
seconds without fluid. Operating this unit without fluid
will cause unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at
least 25' from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray
gun in the locked position while preparing the system.
Return
Hose
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob to the "Min" setting in the yellow zone.
Min. - 1900 PSI
Oil Cup
(yellow zone)
PRIME/
SPRAY
Valve
OFF
(black
Fluid
zone)
Section
Turbo PulseClean
Outlet
(red zone)
Fitting
4. Move the PRIME/SPRAY valve down to
the PRIME position.
5. Turn on the sprayer by moving the
ON/OFF switch to the ON position.
6. Allow the sprayer to run for 15-30 seconds
to flush the test fluid out through the return hose and into
the waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
4
Blinking Yellow
0-200 PSI
Solid Yellow
201-1900 PSI
Min PSI
Solid Green
(Bar)
1901-3300 PSI
Motor Running
Max PSI
(Bar)
Pressure
Control Knob
© Titan Tool Inc. All rights reserved.
1901 - 3300 PSI
(green zone)
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