Table of Contents
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Prologue
Spirit II User's Manual
Operating the Manual Gas Console (MGC) ....................................... 4-1
Setting up to Cut ................................................................................ 4-2
Setting up to Mark .............................................................................. 4-3
Verifying Input Gas Pressures ........................................................... 4-4
Input Gas Pressure Error Messages .................................................. 4-4
Making a Cut or Mark ......................................................................... 4-5
Piercing Thick Materials ..................................................................... 4-6
Moving Pierces and Edge Starts ........................................................ 4-6
Cut Quality ......................................................................................... 4-7
Checking Errors ................................................................................. 4-8
Checking the Version Number ........................................................... 4-8
Changing the Language ..................................................................... 4-9
Adjusting the Screen Contrast ........................................................... 4-9
Installing / Removing the Torch Head ................................................ 5-1
Installing / Replacing Consumables ................................................... 5-3
Maximizing Consumable Life ............................................................. 5-5
Inspecting for Damage ....................................................................... 5-6
Selecting Consumables ..................................................................... 5-7
Cutting Charts .................................................................................. 5-14
Routine Maintenance ......................................................................... 6-1
Replacing the Torch Coolant and Filter .............................................. 6-4
Power Supply Microprocessor (DSP) Status Indicators ..................... 6-5
Power Supply Microprocessor (DSP) Sequence of Operation ........... 6-6
Error Codes ....................................................................................... 6-7
General Troubleshooting ................................................................... 6-9
Chopper Test Procedure .................................................................. 6-11
Power Supply (BK300221 - BK300229) ............................................. 7-1
Manual Gas Console (BK300610) ..................................................... 7-5
Arc Starting Console (BK300510) with RHF ...................................... 7-7
™
......................... 7-8
Torch and Manifold Assemblies ......................................................... 7-9
Shielded Torch Leads ...................................................................... 7-10
CAN Communication Cable and Termination Plug .......................... 7-10
Manifold Control Cables ................................................................... 7-10
Gas Hose Package with MGC ......................................................... 7-11
Coolant and Power Leads ................................................................ 7-12
Work Ground Lead ........................................................................... 7-12
Oxygen Supply Gas Hose (Optional) ............................................... 7-13
Nitrogen Supply Gas Hose (Optional) .............................................. 7-13
Air Supply Gas Hose (Optional) ....................................................... 7-13
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
iv
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Table of Contents
Troubleshooting
