Aqua HC999 PI-MA-CLK Use And Maintenance Instructions
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Aqua HC999 PI-MA-CLK Use And Maintenance Instructions

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USE AND
MAINTENANCE INSTRUCTIONS
HC999 MOD. A
PI-MA-CLK
HC999
1
12/02/2021 Rev.1

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Summary of Contents for Aqua HC999 PI-MA-CLK

  • Page 1 USE AND MAINTENANCE INSTRUCTIONS HC999 MOD. A PI-MA-CLK HC999 12/02/2021 Rev.1...
  • Page 2 12/02/2021 Rev.1...

  • Page 3: Table Of Contents

    ENGLISH 1.0 GENERAL COMMENTS 1.1 Warnings 1.2 Shipping and transporting the pump 1.3 Use of the pump 1.4 Design standard 2.0 INTRODUCTION 3.0 TECHNICAL CHARACTERISTICS 3.1 General rules 3.2 Standard accessories supplied 3.3 Electrical Characteristics 3.4 Electrical connection 3.5 Hydraulic connection 3.6 Operation 4.0 FUNCTIONING FEATURES 4.1 Other functioning features...

  • Page 4: General Comments

    GENERAL COMMENTS 1.1 Warnings The aim of HCX97-9 pump manual is to provide you with all the necessary information for a proper installation and maintenance in order to give you optimum results whilst in operation. For this reason it is really important reading with attention the instructions given below since they furnish all the indications necessary for the sureness of the installation, use and maintenance ...

  • Page 5: Design Standard

    ENGLISH Avoid inverting the pump delivery and suction; Avoid powering the pump with voltages other than those indicated in the technical specifications; Avoid connecting any equipment other than specific equipment to the signal outputs (level, pulse counter, current signal, etc.); 1.4 Design standard Our pumps are built according to the actual general directives endowed with CE mark in conformity with the following European directives:...

  • Page 6: Introduction

    ENGLISH INTRODUCTION The HC999 pump is a metering solenoid pump that can work in constant or proportional by an external signal. In the bottom of the enclosure there are located an ON/OFF switch and an internal terminal block to connect the different signals (level probe input, water meter input, flow sensor input, 4÷20mA input and relay output) Once the pumps is switched on the display show an user menu and is possible to read some information regarding the functioning mode and the possibility to pause and prime the pump.

  • Page 7: Electrical Connection

    ENGLISH 3.4 Electrical connection CAUTION !!!!! Verify that the earth system is perfectly functional and complies with the applicable regulations. Ensure the unit is connected to a circuit protected by a highly sensitive (0.03A) RCCB circuit breaker. If unsure please consult a competent electrician. Verify that the rated values of the pump are compatible with those of the mains.

  • Page 8: Operation

    ENGLISH ENGLISH INSTRUCTION FOR PRIMING For the priming of the pump in case of high against pressure in the injection, turn the purge knob for a quarter or a half of round (see fig. 10) until the head pump is completely full. Screw down again the knob.

  • Page 9: Functioning Features

    ENGLISH ENGLISH 4.0 FUNCTIONING FEATURES Constant The pumps can work in four constant modes: 1. Capacity When powered, the pump doses in constant mode at the selected frequency. 2. Period When powered, the pump doses in constant mode at the selected frequency and for “X” amount of time (sec.

  • Page 10: User Interface

    ENGLISH Flow alarm The pump goes on flow alarm when there is a OFF contact (flow mode) or when it doesn’t receive a certain number pulses (impulses mode) on the flow input sensor. If the alarm is programmed in flow mode, it will have a filter of 5 seconds. Buzzer It’s possible to enable or disable the internal buzzer.

  • Page 11: Power Supply

    ENGLISH POWER SUPPLY  CAUTION: Always disconnect power when servicing the unit. The pump is supplied, as standard, with a three-pole power cable, but without a plug. Connect the cable to a suitable 230 Vac 50/60 Hz power supply, which can be with plug or with direct connection to the electrical panel.

  • Page 12: User Menu

    ENGLISH 5.0 USER MENU Once the pumps is switched on the display show an user menu and is possible to read some information regarding the functioning mode and the possibility to pause and prime the pump. Moreover from the standby menu is possible to enter in the user menu to perform some functions. 5.1 P AUSE THE PUMP From the standby menu press the...

  • Page 13: Programming Menu - Constant Functioning

    ENGLISH 6.2.1 P ROGRAMMING MENU DESCRIPTION Constant functioning menu It allows to select among the following functioning modes: Capacity – Period – Quantity to dose – Cyclical Proportional functioning menu It allows to select the following functioning modes: ▪ proportional by external pulses from a water meter 1:N mode ▪...
  • Page 14 ENGLISH 6.3.2 Functioning Period The pump doses for programmed time and flow rate. In this functioning mode there are two parameter to set: ▪ Period (working time) Setting from 1 to 240 minutes at steps of 1 minute. ▪ Functioning that can be in different units of measurement (%, SPM, ml/min, L/h) –...

  • Page 15: Programming Menu - Proportional Functioning

    ENGLISH 6.3.4 Functioning Cyclical When the pump is powered, it perform a dosing at the set flow rate for a programmed time (T ) every cycle time (T Cycle In this functioning mode there are three parameters to set: ▪ (working time).
  • Page 16 ENGLISH 6.4.2 Proportional functioning by external pulses 1xN In this functioning mode there are two parameters to set: ▪ Number of strokes to perform. Setting from 0 to 250. ▪ Frequency of the strokes per minute (Str/m). Setting from 1 to 150 or 180 (depends on the model). Every time the pump receives a pulse from the water meter it perform the desired strokes at the programmed frequency.
  • Page 17 ENGLISH 6.4.4 Proportional functioning by external pulses 1:N Every time that the pump receive “N” pulses from the water meter, the pump performs a stroke. In this functioning mode there is only one parameter to set: ▪ Number of strokes to divide (N). Setting from 0 to 250.
  • Page 18 ENGLISH 6.4.6 Proportional functioning in PPM This functioning mode allows to perform a dosing in PPM (parts per million) after setting the following parameters: ▪ mL/Injection Indicates the mL per stroke, this values is calculated automatically after the calibration ▪ L/P W.

  • Page 19: Programming Menu - Timer

    ENGLISH - TIMER PROGRAMMING MENU This mode allows to program the pump as a daily or weekly timer up to 7 ON/OFF operations Press the keys to scroll the menu entries. Press the key to select the desired entry. 6.5.1 Timer every day programming The pump can be activated every day and it is possible to set up to 7 ON/OFF operations with the start and end time.
  • Page 20 ENGLISH 6.5.2 Timer weekly programming The pump can be activated weekly and it is possible to set up to 7 ON/OFF operations with the start and end time. Moreover the timer can be disabled. The minimum dosing time is 1 minute. Press the keys to set the desired values.

  • Page 21: Programming Menu - Settings And Calibration

    ENGLISH – S 6.6 P ROGRAMMING MENU ETTINGS AND CALIBRATION Press the keys to scroll the menu entries. Press the key to select the desired entry. 6.6.1 Settings menu – Language This menu allows to select the programming language of the pump.
  • Page 22 ENGLISH 6.6.2 Settings menu – Date and clock This menu allow to set the date and clock.. Press the keys to set the desired values. Press the key to move the cursor on the next field, the value to modify is blinking.
  • Page 23 ENGLISH 6.6.4 Settings menu – Units of measurement This menu allows to set the units of measurement of the pump’s flow rate. The units of measure L/h e mL/min are active only after the calibration. Press the keys to scroll the menu entries.. Press the key to select the desired entry.
  • Page 24 ENGLISH 6.6.6 Settings menu – Timing alarms This menu allows to set some parameters to manage the alarm signals of the pump. The parameters are the following: ▪ Stabilization time Indicates the minimum time that an alarm signal must last before to be recognize as a valid alarm.
  • Page 25 ENGLISH 6.6.8 Settings menu – Statistics This menu allows to read the statistics: total (Tot) and partial (Par). N. Strokes Tot Indicates the total strokes performing by the pump. Equ. Days Tot Indicates the total working days of the pump. Alim Day Tot Indicates the total days that the pump has been powered.
  • Page 26 ENGLISH 6.6.9 Settings menu – Buzzer This menu allows to enable or disable the buzzer. With the keys to choose between Disable or Enable. Press the key to go back at the previous menu. 6.6.10 Settings menu – Display Contrast This menu allows to adjust the display’s contrast.

  • Page 27: Default Parameters

    ENGLISH DEFAULT PARAMETERS Functioning Capacity – Capacity Timer every day – End 100% 12:00 Functioning period – Period Timer weekly – Begin 10 min 12:00 Functioning period – Functioning Timer weekly – End 100% 12:00 Quantity to dose – Quantity Cal Capacity Language Italian...
  • Page 28 ENGLISH ENGLISH: Signals Input The pulse input (signal input contact 3-4) is suitable for :  Relè input without voltage  Digital input Type NPN with maximum voltage < 1 V (the polarity must be respected 3 -, 4 +) The mA input (signal input contact 1-2) must be connected with the following polarity: 1 Negative –...

  • Page 29: Maintenance

    ENGLISH 9.0 MAINTENANCE 9.1 General maintenance comments Regular maintenance is essential if the pump has to give good service over a long period. The following advice should be strictly followed: It is difficult to estimate the periods between maintenance operations, because of the pumps operating conditions and the chemicals employed.

  • Page 30: Replacing Worn Parts

    ENGLISH ENGLISH 9.4 Replacing worn parts Fuse replacement. Proceed as follows: 1. Put at minimum the knob of the piston regulation of the run (in the pump where it is present) 2. Unscrew the fixing screws of the box 3. Open the front and the back part of the box minding the spring of the knob where it is present. 4.

  • Page 31: Chemical Compatibility Table

    ENGLISH CHEMICAL LEAKS FROM THE DOSING HEAD. Solutions 1. Check that the hose clamps are correctly fitted and tightened. 2. Check that the head bolts are tight and that the O-ring is in it’s correct position. 3. Parts showing any chemical attack, should be replaced, with alternative materials if necessary. Chemical Compatibility Table Dosing pumps are widely used for dosing chemical products.

  • Page 32: Warranty Conditions

    ENGLISH ENGLISH Disclaimer The information included in these tables has been obtained from highly qualified sources which we deem reliable and they are provided without any guarantee, explicit or implicit, concerning their exactness. Conditions or methods for handling, storage and use of the material are beyond our control and/or knowledge.

  • Page 33: Dimensions

    DIMENSIONI - DIMENSIONS - DIMENSIONS – DIMENSIONES- РАЗМЕРЫ DIMENSIONI - DIMENSIONS - DIMENSIONS – DIMENSIONES - ABMESSUNGEN - DIMENSIONI - DIMENSIONS - DIMENSIONS - DIMENSIONES РАЗМЕРЫ Fig. 1 SERIE “HC999” A MURO / WALL MOUNTING / VERSION A PAROI / VERCION A PARED / WANDMONTAGE / НАСТЕННЫЙ...

  • Page 34: Connection And Exploded Views

    COLLEGAMENTI ED ESPLOSI - CONNECTION AND EXPLODED VIEWS - CONNECTIONS ET EXPLOSE - DIBUJOS - ANSCHLÜSSE UND EXPLOSIONSZEICHNUNGEN - СОЕДИНЕНИЯ И ЧЕРТЕЖИ Fig. 3 COLLEGAMENTI TUBI SUL CORPO POMPA - PUMP HEAD TUBING CONNECTIONS SCHÉMA DE MONTAGE CONNECTIONS EXTERNES - ESQUEMA DE MONTAJE CONNEXIONESTERNAS - SCHLAUCHANSCHLÜSSE AM PUMPENKÖRPER - СОЕДИНЕНИЯ...
  • Page 35 Fig. 5 HC999 COLLEGAMENTO SONDA DI LIVELLO - LOW LEVEL PROBE CONNECTION - SCHÉMA DE MONTAGE SONDE DE NIVEAU - ESQUEMA DE MONTAJE SONDA DE NIVEL – OPTIONAL- ANSCHLUSS DER NIVEAUSONDE - ПОДСОЕДИНЕНИЕ ДАТЧИКА УРОВНЯ – ДОПОЛНИТЕЛЬНАЯ ОПЦИЯ Fig. 6 HC999 COLLEGAMENTO SONDA DI LIVELLO - LOW LEVEL PROBE CONNECTION - SCHÉMA DE MONTAGE SONDE DE NIVEAU -...
  • Page 36 SERIE HC 997 Fig. 7 SERIE HC 999 - Esploso / Description / Explose / Dibujo / Explosionszeichnung /Чертеж 08/09/2020 Rev.3.8...
  • Page 37 VITE M 5 X 30 UNI 5931 (TCEI) INOX A2 ADSP9300041 COVER IN PP-NERO PER CORPO POMPA HC999 ADSP9000003 TARGHETTA NERA CON LOGO AQUA PER CORPO POMPA 1-14LT HC897 ADSP5007072 OR "R1" NBR - 2.60X1.90 ADSP6000708 VITE M 4 X 8 UNI 7688 (AF-TSTC) INOX A2...
  • Page 38 Fig. 8 HC999 - Corpo pompa valvole a labbro e sfera / Pump head lip and ball valves / Corps pompe et clapets à lèvres et bille / Cuerpo de la bomba valvulas a labio y a esfera / Pumpenkörper Lippen- und Kugelventile / Головка насоса, губчатый и шариковый клапан...
  • Page 39 15 ADSP9300041 COVER IN PP-NERO PER CORPO POMPA HC999 16 ADSP9000003 TARGHETTA NERA CON LOGO AQUA PER CORPO POMPA 1-14LT HC897 17 ADSP9000019 RONDELLA D. 16 X 0,5 PE NAT ADSP5007200 1A - 2A OR - RIF. 3143 - VITON NERO ADSP5007214 OR - RIF.
  • Page 40 Fig. 9 Corpo pompa valvole a sfera / Pump head ball valves / Corps pompe à lèvres et bille / Cuerpo de la bomba valvulas a esfera / Pumpenkörper Lippen- und Kugelventile / Головка насоса, губчатый и шариковый клапан Codice Livello Descrizione componente Quantita'...
  • Page 41 Note on environmental protection After the implementation of the European Directive 2002/96/EU in the national legal system, the following applies: Electrical and electronic devices may not be disposed of with domestic waste. Consumers are obliged by lak to return electrical and electronic devices at the end of their service lives to the public collecting points set up for this purpose.
  • Page 42 HC999 08/09/2020 Rev.3.8...

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