Atlas Copco HB 3100 Safety And Operating Instructions Manual

Hydraulic breakers

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Table Of Contents

Table of Contents

Table of Contents
Introduction
About These Safety and Operating Instructions
Safety Instructions
Signal Words
Qualification
Intended Use
Use Other than Intended
Protective Equipment
Transport, Precautions
Hydraulic Installation, Precautions
Special Parts, Precautions
HP-Accumulator
Piston Accumulator
Media/Consumables, Precautions
Explosion and Fire, Precautions
Electrical Shock, Precautions
Falling Stones, Precautions
Emissions, Precautions
Handling Machines, Precautions
Repair, Precautions
Changes to the Hydraulic Attachment, Precautions
Environmental Pollution, Precautions
Overview
Equipment Description
Function
Signs / Labels
Name Plate
Labels
Signs
Applications
Guarantee
Removing the Packaging
Scope of Delivery
Transport
Transport Using a Crane
Transport Using a Forklift Truck
Transport Using a Truck
Installation
Media/Consumables
Mineral Hydraulic Oil
Non-Mineral Hydraulic Oil
Grease
Gas
Manufacturing the Adapter Plate
Installing the Adapter Plate
Attaching the Hydraulic Attachment to the Carrier
Mechanical Mounting Aspects
Making the Hydraulic Connections
Removing the Hydraulic Attachment from the Carrier
Dismantling the Hydraulic Connections
Mechanical Disassembly
Removing the Adapter Plate
Dustprotector
Removal
Installation
Working Tool
Selecting the Right Working Tool
Installation
Removal
Operation
Preparations before Starting
Switching the Hydraulic Breaker on and off
Functional Test
Correct Operation
Working Angle
Advance
Impact Time
High Ambient Temperature
Low Ambient Temperature
Prohibited Operation
Lifting/Transporting
Impacting
Moving Objects
Levering
Blank Firing of the Working Tool
Cylinder End Positions
Working with Safety Equipment
Underwater Applications
Usage in Tunnels
Hot Applications
Autocontrol System
Autocontrol in Daily Use
Autocontrol in Special Applications
Startselect System Autostart/Autostop
Switching between Autostart/Autostop
Poweradapt
Maintenance
Maintenance Schedule
Depressurising the Hydraulic System
Cleaning
Preparations
Procedure
Lubrication
Checking the Lubricant Film
Automatic Lubrication
Replacing the Lubricant Cartridge
Contilube ® II Operation
Manual Lubrication
Chisel Paste Filling Device
Checking the Tensioning Bolts
Checking the Working Tool
Checking the Retainer Bars
Checking the Percussion Piston Impact Surface
Checking the Wear Bushes and Impact Ring
Checking and Cleaning the Dustprotector System
Piston Accumulator
Checking the Pressure in the Piston Accumulator
Release the Pressure from the Piston Accumulator
Filling/Topping up the Piston Accumulator
HP-Accumulator
Checking the Expansion Bolts
Checking the Gas Pressure
Checking the Hydraulic Lines
Checking and Cleaning the Hydraulic Oil Filter
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
Checking the Adapter Plate Bolts for Wear
Bolt Connections/Tightening Torques
Troubleshooting
The Hydraulic Breaker Does Not Start
Hydraulic Breaker Operates too Slowly
Impact Force too Low
Impact Rate too High and Impact Force too Low
Oil Leaks from Ports "P" und "T
Oil Escapes between the Cylinder Cover and the Cylinder
Oil Escapes from Parts of the Hydraulic Breaker Installation
Etc.)
Oil Escapes from the Working Tool
Oil Escapes from the High Pressure Accumulator
Oil or Grease Escapes from the Contilube
Operating Temperature too High
Repair
Sending in the Hydraulic Attachment for Repairs
Storage
Hydraulic Breaker
Short Storage
Long Storage
How to Proceed after more than Twelve Months' Storage
Working Tool
Grease Cartridges
Disposal
Hydraulic Breaker
Hydraulic Hoses
Hydraulic Oil
Chisel Paste and Grease Cartridges
Technical Specifications
Noise Declaration Statement
EC Declaration of Conformity (EC Directive 2006/42/EC)

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1 Hydraulic Installation, Precautions
2 Hp-Accumulator
3 Hp-Accumulator
4 Technical Specifications
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Safety and operating instructions

Hydraulic breakers

Valid from serial number

HB 3100

HB 3100 DP

HB 3600

HB 3600 DP

HB 4100

DEQ110250

HB 4100 DP

DEQ110250

HB 4700

HB 4700 DP

Original instructions

3100, 3100 DP, 3600, 3600 DP, 4100, 4100 DP, 4700, 4700 DP

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Atlas Copco HB 3100 Safety And Operating Instructions Manual

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