Bend-Tech Dragon A400 Assembly Manual
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Summary of Contents for Bend-Tech Dragon A400
- Page 1 Part 1 of 1 Dragon A400 Assembly Manual A400 11003 01 | English ©2023 Bend-Tech LLC...
- Page 2 We are constantly working to improve and advance our products to increase performance, user satisfaction and experience. Bend-Tech LLC assumes no responsibility for errors or omissions regarding this manual. Bend-Tech LLC assumes no liability for damages resulting from the use of the information contained in this publication.
- Page 3 Dragon A400 Assembly Manual Version 11003 01 English Original Instructions June 2023 Bend-Tech LLC 729 Prospect Ave. Osceola, WI 54020 USA (651) 257-8715 www.bend-tech.com support@bend-tech.com Bend-Tech Dragon A400 Assembly Manual...
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Page 4: Table Of Contents
3.1.2 Crate Disassembly..17 4.2 Straightening the Dragon A400 ..31 3.2 Unpacking the Crate ... . 18 4.2.1 Checking the Straightness . -
Page 5: Contents
8.1.1 Torch Ground ....39 8.2 Installing the Torch Wand ..40 8.3 Routing the Torch Lead ..41 Bend-Tech Dragon A400 Assembly Manual... -
Page 6: Limited Warranty
This warranty does not cover components subject to wear due to normal use of the machine such as belts, lights, tooling etc. This warranty is void if Bend-Tech LLC has determined any failure is the result of mishandling, abuse, misuse, improper installation, improper storage, improper maintenance or unauthorized modification of the machine. -
Page 7: Customer Satisfaction Commitment
Contact Us Bend-Tech’s hours of operation are Monday - Friday, 8:00 am - 5:00 pm EST. The Bend-Tech support team and sales team are always available during our hours of operation. -
Page 8: Alerts
Alerts Alerts Bend-Tech manuals use specific callouts to highlight important information. Each style of callout pertains to specific types of information being given. The machine operator should familiarize themselves with the following definitions and examples of each type. Definitions & Examples... - Page 9 Notes and Tips Note or Tip Notes and tips give additional helpful information for operating the Dragon machine or Dragon software. They are meant for supplemental information and not information that is critical for operating procedures. Bend-Tech Dragon A400 Assembly Manual...
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Page 10: Glossary
Gate of Aluminum Beams and Steel Rails. The adjustable mechanism that holds the Tail material in place at the Head of the Machine. The machine assembly that makes up the far end of the machine. Assembly Manual Bend-Tech Dragon A400... - Page 11 Task Menu Trolley The first menu that opens upon starting The machine component that the Dragon Software or the Bend-Tech includes the Chuck. Travels along the software. From this menu various tasks Support Beam on the X-Axis. can be started, such as part designing, importing, library access, etc.
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Page 12: Safety
S afety 1.1 Introduction Before assembling the Dragon A400, read this manual and ensure that all personnel involved in assembling the machine are properly trained in lifting procedures and tool operation. Ensure all personnel are aware of the dangers and hazards involved in assembling the machine. -
Page 13: Safety Equipment
1.2.1 Safety Equipment Bend-Tech recommends using the proper safety equipment when installing the Dragon A400. Safety equipment standards for each shop should be outlined in Occupational Safety and Health Administration (OSHA) standards. Also, individual shops may have their own standards. -
Page 14: Tools And Equipment
Tools and Equipment 2.1 Tools The Installer(s) should ensure the proper complement of tools are on hand to assemble the Dragon A400. Bend-Tech does not recommend attempting to assemble the machine without the tools listed in this chapter. 2.1.1 Tool List The following are the recommended tools needed to perform the complete assembly procedure. -
Page 15: Crate Parts List
Tools and Equipment 2.2 Crate Parts List Standard Length Miscellaneous Box Dragon A400 Assembly • Startup Manual (1) • Machine Head • Cutoff Drop Tank (1) • Machine Tail • Swivel Levelers (14) • Support Beam Section (2) • Wrench (1) •... -
Page 16: Electrical Requirements
Tools and Equipment 2.4 Electrical Requirements • 220-240v Outlet (for plasma system - see owner’s manual for more information) • 1x - 110-120v 20Amp Outlet (A250 & A400 machine) • Misc 110-120v Outlets (computer, monitor, etc.) Bend-Tech Dragon A400 Assembly Manual... -
Page 17: Assembling The Dragon
This crate features a steel reinforced floor and is fully-enclosed to ensure the protection of the Dragon A400 during shipping. The Dragon A400 machine is completely secured within the crate. The order in which components are removed from the crate is important in executing proper assembly of the machine. -
Page 18: Unpacking The Crate
Set these aside. Remove the remaining large crate side last, and set it aside. 3.2 Unpacking the Crate Removing the Dragon A400 components from the crate properly, and keeping them in order, is critical to achieving the quickest and most seamless installation possible. As shipped, the components of the machine will be secured to each other and the floor of the crate. -
Page 19: Machine Components
Allen wrench to remove the racks. Only loosen the racks enough to slide them out. Take care not to damage the racks or lose the T-nuts when moving them. Leave the head of the machine for last. The head of the Dragon A400 will need to be removed and set in place using a forklift. -
Page 20: Moving The Head Into Position
! Danger ! The head of the machine is heavy. Bend-Tech does not recommend moving the head of the machine manually. If the head falls or tips over it could cause severe injury or death. - Page 21 Once the Swivel Levelers are installed, set the head of the machine into position. Ensure there is adequate space for the remaining sections of the machine to be put into place. The standard length Dragon A400 requires a minimum of 32 feet of space. Install the Swivel Levelers on all Legs except for the 2nd Leg of the Head Section.
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Page 22: Assembling The Machine
Insert four 1/4-20 x 0.5” button head screws. Use a 5/32” Allen wrench to tighten. Tray #1 acts as a cover, so the 45-degree flange should be pointed down. Bend-Tech Dragon A400 Assembly Manual... -
Page 23: Position Leg #4
Insert four 1/4-20 x 0.5” button head screws. Use a 5/32” Allen wrench to tighten. Tray #2 acts as a cover, so the 45-degree flange should be pointed down. Bend-Tech Dragon A400 Assembly Manual... -
Page 24: Install Cable Track Tray #3
Unfasten the bolts securing the Tail Support Beam to Legs #5 and #6 using a 3/16” Allen wrench. Slide the Support beam back and support it or set it aside. Do not lose the T-Nuts. They will be needed later to resecure the beam. Bend-Tech Dragon A400 Assembly Manual... -
Page 25: Racks
2 positioned towards the tail of the machine. Rack Positions Locate and set Support Beam #3 (labled 4 on one end and 5 on the other) into place. Align the end labeled 4 against Support Beam #2. Bend-Tech Dragon A400 Assembly Manual... -
Page 26: Securing The Support Beam
• Magnetic Tool Magnet Tool Secure and tighten the Support Legs fasteners. The 1/4 - 20 x 5/8 in Allen head screws and T-nuts are located in Hardware Bag No. 1. Use the magnetic tool provided. Bend-Tech Dragon A400 Assembly Manual... -
Page 27: Secure The Rails
Secure the rail splices to the beams Important Aligning the Rail Splices and ensuring they are straight is critical to the Dragon A400 setup. Bend-Tech recommends experienced personnel perform the Rail Splice installation. Bend-Tech Dragon A400 Assembly Manual... -
Page 28: Setting The Rack Spacing
The Parts Catcher, also called the Beak, prevents parts that have been cut by the machine from falling to the ground, and possibly being damaged or causing injury. It is assembled from three sections, the catcher, leg, and parts bin. Bend-Tech Dragon A400 Assembly Manual... - Page 29 Water can be added to the Parts Bin to help cool drop parts during production. Important Shorter machines will have a different configuration of beams and racks. Use the numbers on the beams, racks, and other components to assemble the machine in the correct order. Bend-Tech Dragon A400 Assembly Manual...
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Page 30: Leveling And Alignment
Leveling and Alignment Leveling and Alignment 4.1 Leveling and Alignment Overview Ensuring the Dragon A400 is straight and level is the most critical part of machine Tools Needed assembly. Many operational difficulties • Level can be traced back to improper machine •... -
Page 31: Straightening The Dragon A400
Leveling and Alignment 4.2 Straightening the Dragon A400 Ensuring the Dragon A400 is straight is one of the most important steps in preparing the machine for operation. Bend-Tech has found the simplest way to determine if the machine is straight, is to use a length of string. The string used during assembly at the Bend-Tech facility has been provided with the machine. -
Page 32: Mounting To The Floor
• Hammer Drill 5.1.1 Concrete Sleeve Anchors Bend-Tech requires ⅜ in. diameter, 3 in. long concrete sleeve anchors to mount the Dragon A400 to the floor. Installing the concrete sleeve anchors will require a 7/16 in. concrete drill bit. One concrete sleeve anchor per Floor Bracket is sufficient for anchoring the Dragon A400. -
Page 33: Preparing The Floor Brackets
Using a ½ in. socket and torque wrench, torque to manufacturer specs (typically 8 ft. lbs. for ⅜ in. concrete sleeve anchor). Tighten the Floor Bracket to the Support Leg. 7/16 in. Concrete Drill 3/8 in. Concrete Sleeve Anchor Bend-Tech Dragon A400 Assembly Manual... -
Page 34: Cables And Control Box
Only after the Dragon is assembled, leveled, and secured to the floor should the shrink wrap be carefully removed from the Head of the machine and Cable Track. Remove the shrink wrap and unroll the Cable Track onto the Cable Track Tray. Bend-Tech Dragon A400 Assembly Manual... -
Page 35: Installing The Cable Track
Align the Cable Track over the slotted holes and secure using two 1/4-20 x 7/8” FHCS and two 1/4-20 Lock Nuts. Secure the Cable Track to the tray. Note You may need to run the track back and forth a few times and adjust the mounting position for it to track properly. Bend-Tech Dragon A400 Assembly Manual... -
Page 36: Installing The Control Box
Push the bracket sides into the beam so they are secure in the lowest slot on the beam. Tighten the six bolts with a 3/16” Allen wrench. Bend-Tech Dragon A400 Assembly Manual... -
Page 37: Connecting The Cables
POWERING OFF FIRST MAIN POWER MOTORS NOTICE AVOID EQUIPMENT DAMAGE DO NOT DISCONNECT E-STOPS MOTOR CABLES BEFORE POWERING OFF FIRST E-STOPS LASER SENSORS SENSORS ETHERNET TORCH LIFT ENGRAVER MARKER Bend-Tech LLC. 044-1486 Bend-Tech LLC. 044-1485 Bend-Tech Dragon A400 Assembly Manual... -
Page 38: Air Line
7.1 Air Line Connection Overview The Dragon A400 requires two air line feeds. One air line is connected to the air inlet on the Control Box. A second air line is connected to the Plasma Unit. It is recommended that the air supply to the Dragon A400 be equipped with an air water separator and filter. -
Page 39: Torch
Plasma Unit. Ground Cable 8.1.1 Torch Ground Connect the alligator clamp from the Plasma Unit to the ground cable on the Dragon A400. Alligator Clamp Note Bend-Tech recommends attaching the ground cables together with a bolt. Bend-Tech Dragon A400 Assembly Manual... -
Page 40: Installing The Torch Wand
Torch Mount Procedure can be • Flathead screwdriver completed. The Torch Mount Instructions are located in the Dragon A400 Startup Manual. Loosen the adjustment screws in the top collar using a 3/16 in. Allen wrench. Slide the Torch into the collar from above, with the tip of the Torch pointing down. -
Page 41: Routing The Torch Lead
Torch 8.3 Routing the Torch Lead When mounting the Torch Wand on the Toolhead, Bend-Tech reccomends routing the Torch Lead through the toolhead cable track. Routing it into the top opening and out the lower opening as shown. To do this, find the gap between the mounting piece and the first link of the cable track chain. - Page 42 Mount procedure is outlined in the A400 Startup Manual Part 3. Important For any questions or concerns regarding the assembly of the Dragon machine or installation of any of the Dragon components, contact Bend-Tech support at 1-651-257-8715 or support@Bend-Tech.com. Bend-Tech Dragon A400...
- Page 43 Attention After completing the Dragon A400 assembly, proceed to the Dragon A400 Startup Manual.
- Page 44 Bend-Tech LLC 729 Prospect Ave. Osceola, WI 54020 1-651-257-8715 sales@bend-tech.com www.bend-tech.com...
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