EWM voltConverter 230/400 Operating Instructions Manual

EWM voltConverter 230/400 Operating Instructions Manual

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Operating instructions
Voltage divider
voltConverter 230/400
EN
099-008800-EW501
Observe additional system documents!
22.7.2022

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Summary of Contents for EWM voltConverter 230/400

  • Page 1 Operating instructions Voltage divider voltConverter 230/400 099-008800-EW501 Observe additional system documents! 22.7.2022...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
  • Page 3: Table Of Contents

    Annual test (inspection and testing during operation) .......... 20 Disposing of equipment ....................... 21 7 Rectifying faults ........................... 22 Checklist for rectifying faults ....................22 8 Technical data ..........................23 voltConverter 230/400 ......................23 9 Appendix ............................24 Searching for a dealer ......................24 099-008800-EW501 22.7.2022...
  • Page 4: For Your Safety

    For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 5: Explanation Of Icons

    For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the u- Activate and release / Tap / Tip ser must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Correct / Valid...
  • Page 6: Safety Instructions

    For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
  • Page 7 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
  • Page 8 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
  • Page 9: Transport And Installation

    For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the int- roduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
  • Page 10 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
  • Page 11: Intended Use

    3.3.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.3.2 Declaration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla- ration.
  • Page 12: Part Of The Complete Documentation

    Intended use Documents which also apply 3.3.4 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
  • Page 13: Machine Description - Quick Overview

    Machine description – quick overview Front view / rear view Machine description – quick overview Front view / rear view Figure 4-1 099-008800-EW501 22.7.2022...
  • Page 14 Machine description – quick overview Front view / rear view Item Symbol Description Screw connector Excess temperature signal light In case of excess temperature, temperature monitors de-activate the power unit, and the excess temperature control lamp comes on. Once the machine has cooled down, welding can continue without any further measures.
  • Page 15: Design And Function

    Design and function Assembly/disassembly Design and function WARNING Risk of injury from electrical voltage! Contact with live parts, e.g. power connections, can be fatal! • Observe the safety information on the first pages of the operating instructions! • Commissioning must be carried out by persons who are specifically trained in handling power sources! •...
  • Page 16: Power Source Connection

    Design and function Transport and installation 5.1.1 Power source connection Figure 5-2 Item Symbol Description Power source Main connection socket Power supply for welding machine • Insert mains plug of the switched-off machine into the appropriate socket. Transport and installation WARNING Risk of accident due to improper transport of machines that must not be lifted! Do not lift or suspend the machine! The machine can drop and cause injuries! The...
  • Page 17: Mains Connection

    Design and function Transport and installation 5.2.1 Mains connection DANGER Hazards caused by improper mains connection! An improper mains connection can cause injuries or damage property! • The connection (mains plug or cable), the repair or voltage adjustment of the device must be carried out by a qualified electrician in accordance with the respective local laws or nati- onal regulations! •...
  • Page 18: Machine Cooling

    Design and function Functional characteristics In operation Temperature range of the ambient air: • -25 °C to +40 °C (-13 °F to 104 °F) Relative humidity: • up to 50 % at 40 °C (104 °F) • up to 90 % at 20 °C (68 °F) Transport and storage Storage in a closed room, temperature range of the ambient air: •...
  • Page 19: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 20: Maintenance Work, Intervals

    A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-008800-EW501 22.7.2022...
  • Page 21: Disposing Of Equipment

    Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html.
  • Page 22: Rectifying Faults

    Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dea- ler.
  • Page 23: Technical Data

    Technical data voltConverter 230/400 Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! voltConverter 230/400 Mains voltage (Tolerance) 3 x 230 V (-25 % to +20 %) Frequency 50/60 Hz mains fuse 3 x 55 A...
  • Page 24: Appendix

    Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008800-EW501 22.7.2022...

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