Related Manuals for Rice Lake MSI-9600
Summary of Contents for Rice Lake MSI-9600
- Page 1 MSI-9600/MSI-9600HT Hi-Torque Port-A-Weigh Plus Crane Scales Technical Manual June 9, 2023 PN 218164 Rev A...
- Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
- Page 3 June 9, 2023 Initial manual release with product launch Table i. Revision Letter History Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
-
Page 4: Table Of Contents
Auto-Off ................... 28 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. - Page 5 FCC Compliance..................51 Technical training seminars are available through Rice Lake Weighing Systems.
- Page 6 Dimensions ..................56 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost.
-
Page 7: Introduction
This manual is intended for use by service technicians responsible for installing and servicing the MSI-9600HT Port-A-Weigh Plus and the MSI-9600 Port-A-Weigh Plus retrofit of the MSI-9300. Configurations and calibration of the scale can be accomplished using ScaleCore Connect software, RF remote control, RF remote displays, or the front panel keys. See Section 4.0 on page 27... -
Page 8: Safety
Keep hands, feet and loose clothing away from moving parts. There are no user serviceable parts within the MSI-9600. Any repairs are to be performed by qualified service personnel only. The MSI-9600 Port-A-Weigh Plus scale has a safe mechanical overload of 200% and an ultimate overload of 500%. Overloads greater than 500% could result in structural failure and dropped loads. -
Page 9: Display
Section 6.2 on page 43 Figure 1-1. MSI-9600 Front Panel 1.4.1 Keypad Functions The functions of the push buttons vary based on the current MSI-9600 mode. Weigh Mode Setup Menu Navigation Numeric Entry Power Key Turns the MSI-9600 On and Off Exits setup without saving changes;... -
Page 10: Annunciators And Leds
MSI-9600 Port-A-Weigh Plus 1.4.2 Annunciators and LEDs Figure 1-2. Front Panel Annunciator Name Description Center of Zero Indicates that the scale is zeroed and the weight is within 1/4d of zero Stable Indicates that the weight has settled within the motion window (usually ±1d);... -
Page 11: Installation
Installation The MSI-9600 cast aluminum enclosure is rated at NEMA Type 4 IP 66. It hangs from a crane using properly sized shackles. WARNING: Refer to the Crane Scale Safety and Periodic Maintenance Manual (PN 153105) for safe loading and rigging guidelines when installing the model MSI-9600. -
Page 12: Msi-9600 Battery Charger
Low battery warning annunciator indicates about two to four hours of use before MSI-9600 powers off. If the MSI-9600 is not going to be used again soon, remove SLA battery to prevent deep discharge while unit is in storage. Recycle the battery at an authorized recycling center when the average life drops to 20 hours or less. -
Page 13: Battery Replacement
CAUTION: The 12V Sealed Lead Acid battery can be a dangerous falling hazard. When opening the battery hatch, hold the battery to prevent it from falling. The batteries contain lead and should be recycled when it has reached its end of life. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 14: Communications Port
This communications port is not intended for output use. The MSI-9600 comes standard with one communications port cable wired for RS-232 following the AT standard for 9-pin serial cables (DCE). An un-terminated cable is also available for wiring the serial cable for RS-232. -
Page 15: Servicing
Rice Lake Weighing System’s dealer network provides both on-site and depot servicing of MSI-9600 crane scales. Please contact a local dealer or Rice Lake Weighing Systems to obtain a return material authorization (RMA). Due to the weight and size of many products, it is not always necessary to return the whole scale. Lower swivel hook assemblies and upper lifting shackles on 50k capacity models and above do not need to be returned for service or recalibration. -
Page 16: Replacement Parts
MSI-9600 Port-A-Weigh Plus Replacement Parts 2.5.1 MSI-9600HT Front Casting Assembly CONNECT TO P7 OF (5) PCA REF. CONNECT TO P1 OF (10) SWITCH PANEL Figure 2-5. MSI-9600HT Front Casting Asembly www.RiceLake.com Visit our website... -
Page 17: Msi-9600Ht Front Casting Assembly Components
Item Part No. Description Qty. 214089 Bulkhead front casting 139472 Cable Assembly, bulkhead power 12.0 in 139471 Cable Assembly, bulkhead load cell 12.0 in Table 2-3. MSI-9600HT Front Casting Assembly Components © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 18: Msi-9600Ht Mid-Section Assembly
MSI-9600 Port-A-Weigh Plus 2.5.5 MSI-9600HT Mid-Section Assembly Figure 2-7. MSI-9600HT Mid-Section Assembly 10,000 lb www.RiceLake.com Visit our website... - Page 19 Installation Figure 2-8. MSI-9600HT Mid-Section Assembly 30,000 lb © Rice Lake Weighing Systems ● All Rights Reserved...
- Page 20 MSI-9600 Port-A-Weigh Plus Figure 2-9. MSI-9600HT Mid-Section Assembly70,000 lb www.RiceLake.com Visit our website...
-
Page 21: Msi-9600Ht Mid-Section Assembly Components
Screw, socket head, 1/4-20 × 3/4, stainless steel 149018 Lug, 70K torque resistant 138149 Casting, mid-section, machined Not Shown 142180 Latch, safety kit Table 2-6. MSI-9600HT Mid-Section Assembly 70,000 lb Components © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 22: Msi-9600Ht Back Assembly
MSI-9600 Port-A-Weigh Plus 2.5.7 MSI-9600HT Back Assembly BLACK WIRE RED WIRE Figure 2-10. MSI-9600HT Back Assembly 2.5.8 MSI-9600HT Back Assembly Components Item Part No. Description Qty. 193557 Casting, rear cover, 12V, machined 149719 Fastener battery door 149718 Plate aluminum battery 213050 Screw, button head 8-32 ×... -
Page 23: Operation
3. Add the product to the packing container. The NET weight displays. NOTE: To set a new tare, the existing tare must first be cleared. The MSI-9600 will not set a new tare over an old tare. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 24: View Tare
2. Press to toggle between NET and GROSS values. This will only work if a tare value has been established. NOTE: The backup memory in the MSI-9600 stores the Tare reading and can restore it even if power fails. GROSS Only positive weight readings can be tared. -
Page 25: Total
A/D converter allowing it to capture transient weights at a far higher rate than typical scales. USER Peak hold is cleared and re-enabled with the , that has been set to -. NOTE: Not functional on MSI-9600 NTEP Legal for Trade scale. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 26: Units
MSI-9600 Port-A-Weigh Plus 3.4.6 Units USER When the key is programmed to Unit (Section 4.2 on page 28), pressing the key changes the displayed units. USER • Press to toggle display between available units 3.4.7 High Resolution Test Mode USER... -
Page 27: Setup
Setup Setup Setup menu enables configuration of the MSI-9600. This section details settings and parameters that are configured in Setup menu. For navigation and numeric entry information, see Section 1.4.1 on page Setup Menu USER POWER To enter into the MSI-9600 setup menu, press simultaneously. -
Page 28: Set Function Key
RF remote control being used. NOTE: If a function key does not work, it is probably because the MSI-9600 is not set up to support the key. For example, if the Function Key is set for TOTAL, the TOTAL mode must also be set up in the Setup menu. -
Page 29: Sleep
NOTE: The display brightness changes when each setting displays. TARE 5. Press when the desired setting displays. Color displays. ZERO 6. Press to exit setup and store the settings. POWER NOTE: Press at any time to cancel the procedure. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 30: Display Color
Setpoint 1 is Red Setpoint 2 is Yellow Setpoint 3 is Green Figure 4-1. Setpoint LEDs The MSI-9600 has an audible output option that is triggered by Setpoint 1. Contact Rice Lake Weighing Systems for other setpoint output options. Setpoint Description... -
Page 31: Total
(d) in the Init Cal procedure. NOTE: If 1K is illuminated, read the total as the displayed value multiplied by 1000. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 32: Filter Setup
Settling time will be longer as the filter setting is increased. However, the MSI-9600 employs algorithms that speed up large weight changes while still controlling vibration even with high filter settings. -
Page 33: 4.10 Unit
TARE 5. With choice displayed, press to select. Func1 displays. ZERO USER 6. Press to save and exit to weighing mode or press to continue to another setup menu item. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 34: Calibration
Calibration The MSI-9600 is calibrated using standard weights. The weight used to calibrate, must be at least 15% of full capacity in order to achieve rated accuracy. For example, use at least a 750 kg test weight to calibrate a 5000 kg capacity scale. Although a single span point is usually adequate for rated accuracy, the MSI-9600 supports Multi-Point calibration with up to four span points plus zero. -
Page 35: Standard Calibration
Calibration Standard Calibration Use the following steps to calibrate the MSI-9600 using the standard calibration procedure. 1. Press Cal switch to initiate Calibration. (Section 5.1 on page TARE 2. Press , displays. TARE 3. Press when the scale becomes stable, a blinking displays. If the scale is in range of zero, displays, then ... -
Page 36: Initial Calibration
Use this procedure only if the capacity and count-by (d) needs to be modified. The initial steps of the initial calibration will totally erase user setup as well as any previous calibration. Use the following steps to calibrate the MSI-9600 using the initial calibration procedure. 1. Turn the MSI-9600 off. -
Page 37: Guidelines For Capacity And Resolution
NOTE: Never set the capacity of the scale higher than the rating of the load cell. It is acceptable to set lower capacities to better match the crane the MSI-9600 is used on. For example, if the hoist is rated for 9000 lb, use an MSI-9600 with 10,000 lb capacity and reset the capacity to 9000 lb so that the scale will indicate overload at 9000 lb instead of 10000 lb. -
Page 38: C-Cal Calibration
C-Cal. To perform C-Cal, a C-Cal number must be known from a previous calibration. MSI supplies replacement load cells for the MSI-9600 with the C-Cal value stamped on the serial number label. When a calibration is performed with test weights, a new C-Cal is generated. -
Page 39: Calibration Setup Menu
Selection Description Industrial (indu5) This is the most common setting for the MSI-9600; With the Industrial standard, you have full range zero, access to units switching, filters, and peak hold Handbook 44 (Hb-44) Setting only relevant in NTEP certified MSI-9600 retrofits; Access is denied to Peak Hold, and the zero range may be limited;... -
Page 40: Auto Zero Maintenance
Settling time will be longer as the filter setting is increased. However, the MSI-9600 employs algorithms that speed up large weight changes while still controlling vibration even with high filter settings. -
Page 41: Gravity Compensation
TARE 9. Press . displays. USER 10. Press to enter elevation of origin. TARE 11. Press . displays. USER 12. Press to enter latitude of destination. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 42: Compensation By Gravity Factor
MSI-9600 Port-A-Weigh Plus TARE 13. Press . displays. USER 14. Press to enter elevation of destination. TARE 15. Press to accept elevation of destination. ZERO 16. Press twice to save settings. displays briefly and exits setup. 5.9.2 Compensation by Gravity Factor 1. -
Page 43: Communications
The MSI-9600 has a single communications port allowing access to the embedded ScaleCore through the terminal access mode or Rice Lake software. The terminal access mode is used for updating scale firmware while Rice Lake software can be used for calibration and configuration, backup and adjusting scale settings. This communications port is not intended for output use. -
Page 44: Standard Print Strings
Note: Other configurations of loads are available using the ScaleCore Connect software. It can be downloaded from www.ricelake.com The MSI-9600 will continuously output the data at a rate specified in the rate parameter (up to 65,535 seconds); Setting the interval to 0 will set an interval as fast as the system can go Printing is disabled. -
Page 45: Printer Output Setup
The ScaleCore Connect application is used to create custom output formatters. Download the ScaleCore Connect software from the Rice Lake website. For more information see the ScaleCore Connect software manual (PN 185725). Custom formatters are also configured in the ScaleCore Webserver. For more information, see the ScaleCore Webserver technical manual (PN 208738). -
Page 46: Rf Network Setup
RF Channel – Establishes the base network that all interconnected devices must match, range 12-23 Network ID – A 64 bit number that all interconnected devices must match; The MSI-9600 limits this number to a max of 5 ... - Page 47 TARE 21. Press . displays. ZERO 22. Press twice to save and exit to Weigh mode. ZERO NOTE: When entering numbers, pressing will step back a digit for corrections. © Rice Lake Weighing Systems ● All Rights Reserved...
-
Page 48: Hold Feature
All radio options meet FCC and international radio compliance per the certification information listed in this section. These modules may have additional international certifications that are not listed in this section. Please contact Rice Lake Weighing Systems if you require operation in a jurisdiction that is not listed. 6.4.1 802.15.4 (XBee 3 and XBee 3-PRO) -
Page 49: 802.15.4 (Xbee 2Sc)
• EN 300 328-1 • EN 300 328-2 2.4GHz 6.4.5 FHSS (Frequency Hopper Spread Spectrum) FCC Statement Contains FCC ID: HSW-DNT24 International Certifications Canada: Radio Certificate Number: IC 4492A-DNT24 ETSI Certified © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 50: Optional Rugged Remote
Optional Rugged Remote The MSI-9600 with an installed RF modem can be controlled with an optional Rugged Remote. The Rugged Remote is a transmit only device that can be used to perform basic scale functions. The range may vary up to 100' or more depending on room conditions and line of sight. -
Page 51: Power
(Section 3.3 on page 23). 7.1.4 Programmable Function Keys are programmable in the MSI-9600. Function is defaulted to Test in the MSI-9600. See Section 4.2 on page 28 to configure the MSI-9600 function key for Rugged Remote operation. Conflict and Jamming Considerations It is important to understand that only one transmitter at a time can be activated within a reception area. -
Page 52: Troubleshooting/Maintenance
‘‘d’. It is also possible to increase the motion window; Contact MSI if you have a problem getting the MSI-9600 to zero, tare, or total due to stability issues Setpoint lights blink Setpoint enabled and trigger point reached Disable set points if they are not needed Table 8-1. -
Page 53: Service Counters
IMPORTANT: Only a Rice Lake Weighing Systems factory representative can reset the service counters, as these are an important safety warning feature. A thorough load train inspection is necessary to ensure product safety. Service Counters are important safety warning features and can only be reset at the factory by certified Rice Lake personnel. - Page 54 MSI-9600 Port-A-Weigh Plus Access the Service Counters Use the following steps to access the service counters. 1. Program a user function key to be (Section 4.2 on page 28). USER 2. Press TARE 3. Press . The display flashes •...
-
Page 55: Specifications
12 Volt rechargeable battery, 115/230 VAC battery charger included Operating Time Up to 250 hours between charging without radio Up to 75 hour between charging with radio Operating time is dependent on number of connected radios © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 56: Dimensions
MSI-9600 Port-A-Weigh Plus Dimensions Figure 9-1. Dimensions 10,000 lb to 70,000 lb Capacity Part No. Capacity 214371 19.6 in Ø1.28 in 1.75 in 2.50 in 1.82 in 1.78 in 11.80 in 13.40 in 9.20 in 214370 23.4 in Ø1.66 in 2.15 in 4.25 in... - Page 57 9.20 in 214479 200K 35.4 in Ø2.81 in 3.75 in 6.81 in 8.59 in 5.88 in 13.30 in 23.00 in 9.20 in Table 9-2. Dimensions 100,000 lb to 200,000 lb Capacity © Rice Lake Weighing Systems ● All Rights Reserved...
- Page 58 MSI-9600 Port-A-Weigh Plus www.RiceLake.com Visit our website...
- Page 60 © Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. • Rice Lake, WI 54868 • USA USA: 800-472-6703 • International: +1-715-234-9171 June 9, 2023 PN 218164 Rev A www.ricelake.com...