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Summary of Contents for Blastrac 854 DCS
- Page 1 Original instructions in English. Any other language is a translation of the original instructions. OPERATING INSTRUCTIONS 854-DCS VERSION 2.4...
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Page 2: Maintenance Log
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections Date / Hour counter Findings Repairs / Cleaning Test *competent person... -
Page 3: Table Of Contents
Table of contents Maintenance log 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Before operation Checkpoints of electrical safety Checkpoints of the machine Control box Transport 5. -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 The 854-DCS is a very powerful mobile dust extractor. This high performance machine is designed and built to be used exclusively in combination with Blastrac machines. It is equipped with 8 pieces of specially designed high quality M-class cartridge filters. Contact Blastrac B.V. for the correct execution and combinations.
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Page 6: Safety
3. General Safety Rules Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. -
Page 7: Personal Safety
If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts. e) The voltage on the identification plate must comply with the power supply. The extension lead may only be used for Blastrac machines with the correct power consumption. -
Page 8: Dust Collector Safety
In the event of operational malfunctions the machine must be shut down immediately and secured! Dust collector safety a) The Blastrac dust collector can only be used for dry cleaning. b) It should only be used for removing noncombustible/non-explosive dust or substances. -
Page 9: Transport Safety
Use only original Blastrac filters and spare parts. It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Before Operation
4. Initial operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 12: Transport
1. Main power switch The main power switch is located on the control box. It has to be switched OFF before connecting the machine to the power supply. It has to be switched ON before operating the machine and the use of the extension lead. 2 - 3 - 4. -
Page 13: Operation
Before switch on Extension lead The extension lead on the machine may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON. -
Page 14: Interrupting Work
Interrupting work When temporarily interrupting the work (1/2 hour – 1 hour), only close the butterfly valve. Pulse cleaning of the filter system will continue and will increase the life-time of the filter cartridges. During a longer stand still of the dust collector, close the butterfly valve and let the pulse cleaning cycle run for +/- 5 minutes. -
Page 15: Maintenance
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Our specialists will be happy to assist you with more advice. - Page 16 Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...
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Page 17: Filter Replacement
When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system. Check the hoses and connectors for leakage and check electrical wiring for damages. Advised is to take contact with Blastrac Support in order to prevent operational problems. -
Page 18: Water Separator
Water separator Periodically check the level indicator of the water separator. If there is condensate level approximately 10 mm below the level indicator marking (see figure below) then either press in or turn the outlet ring as shown on figure below. Level indicator marking In case of less air flow as mentioned in the paragraph above, replace the filter element of the water separator. -
Page 19: Compressor
Use only oil especially intended for compressors, according specification C.T. 68 (ISO 68- viscosity). Blastrac Compressor oil – Part nr. E00498 Prior to draining off the oil, the compressor unit should have operating temperature. Check oil level 2 or 3 minutes after stopping. -
Page 20: Technical Data
Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced... - Page 21 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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