APRILIA SCARABEO 200 i.e. Manual
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APRILIA SCARABEO 200 i.e. Manual

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APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed
over to the new owner in the event of sale.
SCARABEO 125 i.e - 200 i.e.
Ed. 2

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Summary of Contents for APRILIA SCARABEO 200 i.e.

  • Page 1 APRILIA WOULD LIKE TO THANK YOU for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
  • Page 2 The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised aprilia Dealer or Workshop. This booklet also contains instructions for simple repairs.
  • Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The symbols illustrated above are very important.

  • Page 5: Table Of Contents

    INDEX VEHICLE..................Engine oil level check............53 Arrangement of the main components........Engine oil top-up..............55 Dashboard................11 Warning light (insufficient oil pressure)......... 55 Analogue instrument panel............13 Engine oil change..............56 Digital lcd display..............18 Hub oil level................56 "MODE"...
  • Page 6 Windscreen................109...

  • Page 7: Vehicle

    SCARABEO 125 i.e - 200 i.e. Chap. 01 Vehicle...
  • Page 8 01_01...

  • Page 9: Arrangement Of The Main Components

    01_02 Arrangement of the main components (01_02) KEY: 1. Expansion tank...
  • Page 10 2. Coolant expansion tank cap 3. Rear brake fluid reservoir 4. Left rear-view mirror 5. Bag hook 6. Air filter 7. Centre stand 8. Left passenger footrest 9. Battery 10. Main and secondary fuse boxes 11. Horn 12. Chassis number 13.

  • Page 11: Dashboard

    25. Right passenger footrest Dashboard (01_03)
  • Page 12 01_03 1. Electrical controls on the left-hand side of the handlebar...

  • Page 13: Analogue Instrument Panel

    2. Rear brake lever 3. Front brake lever 4. Throttle grip 5. Electrical controls on the right-hand side of the handlebar 6. Ignition switch / steering lock (ON - OFF - LOCK) / saddle opening 7. Instruments and gauges Analogue instrument panel (01_04)
  • Page 14 01_04 1. Blue high beam warning light...
  • Page 15 2. Green turn indicator warning light 3. Fuel gauge 4. Orange low fuel warning light 5. Speedometer 6. Coolant temperature warning light 7. Coolant temperature gauge 8. Red oil pressure warning light 9. Multifunction indicator: total odometer (ODO) / two trip odometers (ODO I - ODO II) / battery voltage / external temperature with ice indication (ice icon illuminates at temperatures below 4°C (39.2°F)) 10.
  • Page 16 Turn indicator warning light «2» Flashes when in right or left turning mode. If the turn indicator breaks down, the warning light flashing frequency doubles. Re- place light bulb if this occurs. Fuel gauge «3» Shows the approximate fuel level in the tank. Low fuel warning light «4»...
  • Page 17 Displayed to indicate low engine oil pressure. If this occurs, stop the engine at once and contact an Official Aprilia Dealer. With engine off, the warning light is always on. If it turns off, there is a failure in the sensor or the connections.

  • Page 18: Digital Lcd Display

    IF THE WARNING LIGHT TURNS ON WHILE THE ENGINE IS WORKING PROP- ERLY, THIS MEANS THAT THERE IS A FAILURE IN THE ELECTRONIC FUEL INJECTION SYSTEM. IF THIS OCCURS, STOP THE ENGINE AT ONCE AND CON- TACT AN Aprilia Official Dealer. Digital lcd display (01_05, 01_06) Clock adjustment...

  • Page 19: Mode" Button

    When the total odometer (ODO) is shown on the multifunction display «1», press the MODE button «2» for more than three seconds. The colon dividing hours-minutes starts flashing. Each time the MODE button «2» is pressed, the hour value is increased for adjust- ment.

  • Page 20: Key Switch

    Key switch (01_08, 01_09) The ignition switch «1» is located on the right-hand side, near the headstock. NOTE KEY «2» ACTIVATES THE IGNITION SWITCH / STEERING LOCK AND THE SAD- DLE LOCK. TWO KEYS ARE SUPPLIED WITH THE VEHICLE (ONE IS A SPARE KEY).

  • Page 21: Switch Direction Indicators

    • Turn the key «2» to «OFF» NOTE TURN THE KEY AND MOVE THE HANDLEBAR AT THE SAME TIME. • Press and turn the key «2» anticlockwise (to the left), move the handlebar slowly until the key «2» is set to «LOCK». •...

  • Page 22: Horn Button

    Horn button (01_12) To action the horn, press button «2». NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON" 01_12 Light switch (01_13) If the light switch «4» is set to «A», the high beam light is activated; if it is set to «B», the low beam light is activated.

  • Page 23: Start-Up Button

    Start-up button (01_14) Press the button and the starter motor spins the engine. NOTE ELECTRICAL COMPONENTS FUNCTION ONLY WHEN THE IGNITION KEY IS SET TO "ON" 01_14 Mapping selection (01_15) The control unit may have two different "mappings": - ECO is for a low engine performance mapping to obtain low fuel consumption. - SPORT is for a maximum engine performance mapping to the detriment of fuel con- sumption.

  • Page 24: Power Supply Socket

    Power supply socket (01_16) • There is a 12V socket «4» inside the helmet compartment. • The socket can be used to feed appliances with power below 180 W (mobile phones, hand lamp, etc.). CAUTION USING THIS SOCKET FOR A LONG PERIOD CAN RESULT IN A FULLY DIS- 01_16 CHARGED BATTERY.

  • Page 25: Identification

    01_18 Identification (01_19, 01_20) Write down the chassis and engine numbers in the specific space in this manual. The chassis number can be used to order spare parts. NOTE ALTERING IDENTIFICATION NUMBERS CAN BE SERIOUSLY PUNISHED BY LAW, PARTICULARLY MODIFYING THE CHASSIS NUMBER WILL IMMEDIATE- LY INVALIDATE THE WARRANTY.

  • Page 26: Rear Top Box Opening

    Chassis number The chassis number is stamped on the chassis central bar. Remove the cover indi- cated to read it. Chassis No.: ..........01_19 Engine number The engine number is stamped near the rear shock absorber lower support. Engine No.: ..........01_20 Rear top box opening (01_21) Located below the handlebar, in the internal shield;...

  • Page 27: Bag Clip

    Bag clip (01_22) The bag hook «1» is under the saddle in the front part. CAUTION DO NOT HANG BULKY BAGS OR PACKAGES ON THE HOOK TO AVOID OB- STRUCTING VEHICLE HANDLING AND FEET MOVEMENT. 01_22 Characteristic Maximum weight allowed: 1.5 kg.

  • Page 29: Use

    SCARABEO 125 i.e - 200 i.e. Chap. 02...

  • Page 30: Checks

    CLE FOR CORRECT AND SAFE OPERATION AS SHOWN IN THE TABLE. FAIL- URE TO DO SO MAY LEAD TO SEVERE PERSONAL INJURY OR VEHICLE DAMAGE. DO NOT HESITATE TO CONTACT AN OFFICIAL APRILIA DEALER IF YOU DO NOT UNDERSTAND HOW SOME CONTROLS WORK OR IF MALFUNCTION IS DETECTED OR SUSPECTED.
  • Page 31 Wheels/ tyres Check that tyres are in good conditions. Check inflation pressure, tyre wear and potential damage. Steering Check that the rotation is uniform, smooth and there are no signs of clearance or slackness. Centre stand bracket Check that it works smoothly and it goes back to its normal position when the springs are released.

  • Page 32: Refuelling

    Injection pump Check that it works properly. Refuelling (02_01) CAUTION FUEL USED TO DRIVE EXPLOSION ENGINES IS HIGHLY INFLAMMABLE AND CAN BECOME EXPLOSIVE UNDER SPECIFIC CONDITIONS. CARRY OUT REFILLING AND MAINTENANCE PROCEDURES IN A WELL-VEN- TILATED PLACE AND WITH THE ENGINE OFF. DO NOT SMOKE WHILE REFUELLING OR WHEN CLOSE TO FUEL VAPOURS, AVOID CONTACT WITH NAKED FLAMES, SPARKS OR ANY OTHER SOURCE THAT MAY CAUSE FUEL TO CATCH FIRE OR EXPLODE.
  • Page 33 CAUTION KEEP OUT OF THE REACH OF CHILDREN Use premium unleaded petrol, minimum octane rating 95 (NORM) and 85 (NOMM) To refuel: • Lift the saddle. • Unscrew and remove fuel tank cap «1». • Refuel. • Refit the cap «1». DO NOT ADD ADDITIVES OR ANY OTHER SUBSTANCES TO THE FUEL.

  • Page 34: Shock Absorber Adjustment

    Check oil and oil seal of front suspension following the instructions on the scheduled maintenance table. CAUTION TO HAVE THE FRONT SUSPENSION OIL CHANGED TAKE YOUR MOTORCY- CLE TO AN Official Aprilia Dealer WHO WILL PROVIDE A PRECISE AND PROMPT SERVICE. • Turn the adjustment ring nut «1» (shock absorber spring preloading adjust- ment).

  • Page 35: Running In

    Running in Engine run-in is essential to ensure engine long life and correct operation. If possible, ride on roads with lots of bends and/or slopes to test that the engine, suspensions and brakes perform efficiently. Follow these indications: • Do not twist the throttle grip fully at low rpm whether during or after run-in. •...

  • Page 36: Starting Up The Engine

    CAUTION AFTER THE FIRST 1000 KM (625 MILES) IN OPERATION, PERFORM THE CHECKS INDICATED IN THE SCHEDULED MAINTENANCE CHART TO AVOID INJURIES TO YOURSELF, OTHERS AND/OR DAMAGING THE VEHICLE. NOTE ONLY AFTER THE FIRST RUN-IN 1000 KM (625 MILES) IT IS POSSIBLE TO AT- TAIN THE BEST SPEED AND ACCELERATION PERFORMANCE OF YOUR MO- TORCYCLE.
  • Page 37 LIGHTS HAVE TURNED OFF. IF THIS WARNING LIGHT DOES NOT TURN ON OR IF AFTER THREE SECONDS THE WARNING LIGHTS DO NOT TURN OFF, CONTACT AN Official Aprilia Deal- • Block at least one wheel, by operating one brake lever "6". If this does not occur, it means there is no current in the ignition relay and the engine does not start.
  • Page 38 ON WHILE THE ENGINE IS WORKING PROPERLY THIS MEANS THAT THE OIL PRESSURE IN THE CIRCUIT IS NOT ENOUGH. SHOULD THIS OCCUR, STOP THE ENGINE AT ONCE AND CONTACT AN Aprilia Official Dealer. NEVER USE THE VEHICLE WITH LOW ENGINE OIL SO AS TO AVOID DAMAGING ENGINE...

  • Page 39: Precautions

    • Keep at least one brake lever operated and accelerate only when setting off. CAUTION DO NOT SET OFF SUDDENLY WHEN THE ENGINE IS COLD. TO MINIMISE THE EMISSION OF AIR POLLUTING SUBSTANCES AND FUEL CONSUMPTION, WARM UP THE ENGINE BY RIDING THE FIRST KILOMETRES AT A LIMITED SPEED.
  • Page 40 CAUTION WITH THE VEHICLE AT A STANDSTILL, PRACTICE USING THE REAR-VIEW MIRRORS. THE MIRRORS ARE CONVEX, SO OBJECTS MAY SEEM FARTHER AWAY THAN THEY REALLY ARE. THESE MIRRORS OFFER A WIDE-ANGLE VIEW AND ONLY EXPERIENCE HELPS YOU JUDGE THE DISTANCE SEPARAT- ING YOU AND THE VEHICLE BEHIND.
  • Page 41 OF STOP IN ASCENT, FULLY DECELERATE AND ONLY USE THE BRAKES TO KEEP THE VEHICLE STOPPED. USING THE ENGINE TO KEEP THE VEHICLE STOPPED MAY CAUSE THE VARIATOR TO OVERHEAT. CAUTION BEFORE GETTING INTO A TURN, REDUCE SPEED OR BRAKE; WHILE BEND- ING, RIDE AT THE SAME MODERATE AND CONSTANT SPEED OR SLIGHTLY ACCELERATE;...

  • Page 42: Difficult Start Up

    Difficult start up (02_10) Press the starter button «7» and make the starter motor turn for about five seconds, without accelerating. If due to particularly low temperatures the engine fails to start at the first attempt, slightly accelerate, press the starter button and release it as soon as the engine starts. Keep engine accelerated for a couple of seconds and afterwards release the handle grip.
  • Page 43 • Release the handle grip (Pos. A) and gradually operate the brakes to stop the vehicle. • While at a temporary halt, keep at least one brake operated. . 02_11 02_12 PARKING CAUTION PARK ON SAFE AND LEVEL GROUND TO PREVENT THE MOTORCYCLE FROM FALLING.
  • Page 44 CYCLE UNATTENDED WITH THE ENGINE ON OR THE KEY IN THE IGNITION SWITCH. DO NOT SEAT ON THE MOTORCYCLE WHEN THE STAND IS LOWERED. • Stop the vehicle. CAUTION WITH ENGINE OFF AND THE IGNITION SWITCH SET TO «ON» THE BATTERY MAY GET DISCHARGED.

  • Page 45: Catalytic Silencer

    Check the muffler/exhaust silencer and the silencer pipes, make sure there are no signs of rust or holes and that the exhaust system works properly. If exhaust noise increases, take your vehicle at once to an Official Aprilia Dealer. Stand (02_14)

  • Page 46: Suggestions To Prevent Theft

    NEVER leave the ignition key in the lock and always use the steering lock. Park the motorcycle in a safe place such as a garage or a place with guards. Whenever possible, use the Aprilia "Bodyguard" armoured cable or an additional an- titheft device.
  • Page 47 Do not ride your motorcycle if you feel tired or drowsy and always keep safe psycho- physical riding conditions. The main cause of motorcycle accidents is users' inexperience. NEVER lend the vehicle to beginners and always make sure that the rider complies with all necessary requirements for a safe riding.
  • Page 48 If necessary, take the motorcycle to an Official Aprilia Dealer to check especially the frame, handlebar, suspensions, safety components and any device the user cannot assess without the aid of a specialist. Report any malfunction to the engineers and/or mechanics in order to facilitate their work.
  • Page 49 Do not add or modify electrical equipment that exceed the vehicle capacity as this may result in a sudden stop or a dangerous lack of power required to keep the sound and light alarm devices operative. Aprilia advises using original accessories (Aprilia genuine accessories).
  • Page 50 LOADING Do not overload your scooter. Keep packages as close as possible to the motorcycle centre of gravity and distribute load evenly on both sides to minimise imbalance. Check also that the load is firm and secured to the scooter, mainly for long trips. Do not hang anything from your vehicle's handlebars, mudguards or forks, such as protruding, bulky, heavy and/or dangerous objects: this will slow the vehicle perform- ance when turning and will upset the handling of your vehicle.

  • Page 51: Maintenance

    SCARABEO 125 i.e - 200 i.e. Chap. 03 Maintenance...

  • Page 52: Engine Oil Level

    BE CAREFUL NOT TO DIRTY COMPONENTS, THE SURROUNDING OR WORK- ING AREA. THOROUGHLY WASH OFF ALL TRACES OF OIL. IN THE EVENT OF OIL LEAKS OR MALFUNCTIONING, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer. NOTE USE OIL WITH THE SPECIFICATIONS DETAILED IN THE RECOMMENDED PRODUCTS TABLE.

  • Page 53: Engine Oil Level Check

    NOTE DO NOT EXCEED THE "MAX" MARK WHEN TOPPING-UP ENGINE OIL. Take your vehicle to an Official Aprilia Dealer to carry out the replacement. Engine oil level check (03_01, 03_02) • Rest the vehicle on its centre stand. CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND.
  • Page 54 • Unscrew and take out the measuring cap-dipstick «1». • Clean the area in contact with oil with a clean cloth. • Place without screwing the cap-dipstick «1» into its tube «2». • Remove the cap-dipstick «1» again and read the level the oil reaches on the dipstick.

  • Page 55: Engine Oil Top-Up

    Engine oil top-up (03_03) • Pour a small quantity of oil in the tube «2» and wait approximately five mi- nutes so that the oil flows evenly into the crankshaft. • Check the oil level and top up, if required. •...

  • Page 56: Engine Oil Change

    Check following the instructions in the scheduled maintenance table and according to the engine capacity. Take your vehicle to an Official Aprilia Dealer to have the oil checked and changed. CAUTION HANDLING OIL FOR PROLONGED PERIODS AND ON A REGULAR BASIS CAN CAUSE SERIOUS SKIN DAMAGE.

  • Page 57: Tyres

    THOROUGHLY WASH OFF ALL TRACES OF OIL. IN THE EVENT OF OIL LEAKS OR MALFUNCTIONING, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer. Tyres (03_05, 03_06) This vehicle is fitted with tyres without inner tubes (Tubeless). CAUTION CHECK TYRE PRESSURE FREQUENTLY, WITH TYRES AT AMBIENT TEMPER- ATURE.

  • Page 58: Spark Plug Dismantlement

    ARE HIGHLY IMPORTANT AND SO THEY SHOULD BE CARRIED OUT USING THE SPECIFIC TOOLS AND WITH THE ADEQUATE KNOWLEDGE. HAVE YOUR TYRES AND WHEELS SERVICED AT AN Official Aprilia Dealer, OR A SPECIAL- ISED TYRE WORKSHOP. NEW TYRES CAN BE COVERED BY A SLIPPERY COAT: RIDE WITH CAUTION DURING THE FIRST KILOMETRES.
  • Page 59 • Lift the saddle. • Unscrew and remove the two screws «3» (one at each side). • Unscrew and remove the two screws «4» (one at each side). 03_07 CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM.
  • Page 60 CAUTION BEFORE CARRYING OUT THE FOLLOWING OPERATIONS AND IN ORDER TO AVOID BURNS, LEAVE ENGINE AND MUFFLER TO COOL OFF TO AMBIENT TEMPERATURE. • Remove the tube «1» of the spark plug «2». • Clean off any trace of dirt from the spark plug base. Then unscrew it using the spanner supplied in the toolkit and remove it from its fitting, being careful not to let dust or any other substance come into the cylinder.

  • Page 61: Removing The Air Filter

    Spark plug NGK PMR9B Locking torques (N*m) Spark plug tightening torque 10 Nm (1.02 kg) • Refit the spark plug tube «1» securely, so that it will not get detached when exposed to engine vibrations. • Refit the central inspection cover «5». Removing the air filter (03_10, 03_11) Clean the air filter and check it is in good conditions following the instructions in the scheduled maintenance table and according to the engine capacity.

  • Page 62: Air Filter Cleaning

    03_11 Air filter cleaning (03_12, 03_13) CAUTION TO AVOID RISK OF FIRE OR EXPLOSION DO NOT USE PETROL OR INFLAM- MABLE SOLVENTS TO CLEAN THE FILTERING ELEMENT. • Wash the filtering element «3» with clean, non-inflammable or high-volatility solvents and leave it to dry properly. •...

  • Page 63: Cooling Fluid Level

    • Remove the cover «5». • Drain the content in a container; then, send it to a recycling bank. 03_13 Cooling fluid level (03_14, 03_15, 03_16, 03_17) CAUTION DO NOT USE YOUR MOTORCYCLE IF THE COOLANT LEVEL IS BELOW THE MINIMUM LEVEL MARKED "MIN".
  • Page 64 NENTS; THE FLUID MAY CATCH FIRE AND BURN WITH INVISIBLE FLAMES. WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISABLE TO WEAR LATEX GLOVES. CONTACT AN Official Aprilia Dealer FOR REPLACE- MENT. Coolant solution is 50% water and 50% antifreeze fluid. This is the ideal mixture for most operating temperatures and provides good corrosion protection.
  • Page 65 CAUTION DO NOT REMOVE THE EXPANSION TANK CAP «1» WHEN THE ENGINE IS HOT, SINCE COOLANT IS VERY HOT. CONTACT WITH SKIN OR CLOTHES MAY CAUSE SEVERE BURNS AND/OR INJURIES. CHECK CAUTION WAIT FOR THE ENGINE TO COOL DOWN BEFORE CHECKING OR TOPPING- UP THE COOLANT LEVEL.
  • Page 66 • Open the glove-box. • Make sure that the coolant level in the expansion tank «2» is between the «MIN» and «MAX» reference marks. MIN = minimum level. MAX = maximum level. Otherwise, top-up. 03_14 TOP-UP • Remove the front case «3» by undoing the two screws «4» located at the back and the four screws «5»...
  • Page 67 Refit the filler cap «1». CAUTION IF THERE IS AN EXCESSIVE CONSUMPTION OF COOLANT OR THE RESER- VOIR REMAINS EMPTY, CHECK THAT THERE ARE NO LEAKS IN THE CIRCUIT. FOR FOR REPAIRS, TAKE YOUR MOTORCYCLE TO AN OFFICIAL APRILIA 03_17 DEALER. •...

  • Page 68: Checking The Brake Oil Level

    UNEXPECTED CLEARANCE VARIATIONS OR ELASTIC RESISTANCE IN THE BRAKE LEVER ARE DUE TO FAILURE IN THE HYDRAULIC CIRCUIT. CONTACT AN Official Aprilia Dealer IN CASE OF DOUBTS ON THE CORRECT OPERATION OF THE BRAKING SYSTEM OR WHEN UNABLE TO CARRY OUT ROUTINE CHECK PROCEDURES.
  • Page 69 The brake fluid reservoirs are located on the handlebar, near the brake lever attach- ments. Check frequently the brake fluid level in the reservoirs and the brake pad wear. CAUTION DO NOT USE YOUR MOTORCYCLE IF A FLUID LEAK IN THE BRAKING CIRCUIT IS DETECTED.

  • Page 70: Battery

    Check the brake pads and discs for wear If pads and/or the disc need not to be replaced: • Take your vehicle to an Official Aprilia Dealer to carry out the replacement. CAUTION CHECK BRAKING EFFICIENCY. IN THE EVENT OF EXCESSIVE TRAVEL OF THE...
  • Page 71 THE BATTERY RELEASES EXPLOSIVE GASES. KEEP IT AWAY OF FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCE. WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED. DO NOT BREATH GASES RELEASED WHEN THE BATTERY IS BEING RECHARGED. KEEP OUT OF THE REACH OF CHILDREN.
  • Page 72 • Park the vehicle on its centre stand. • Remove the mats «1». • Undo and remove the two screws «2». CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. 03_20 HANDLE PLASTIC AND PAINTED COMPONENTS WITH CARE, DO NOT SCRATCH OR SPOIL THEM.
  • Page 73 • Disconnect the negative lead (-) first and then the positive one (+). • Take the battery «3» out of its housing and put it on a flat surface in a cool, dry place. CAUTION ONCE REMOVED THE BATTERY MUST BE PUT AWAY IN A SAFE PLACE AND OUT OF THE REACH OF CHILDREN.

  • Page 74: Use Of A New Battery

    • Set the battery charger for a slow recharge. • Connect the battery to the battery charger. CAUTION WHEN RECHARGING OR USING THE BATTERY, BE CAREFUL TO HAVE THE ROOM ADEQUATELY AIRED. DO NOT BREATH GASES RELEASED WHEN THE BATTERY IS RECHARGING. •...

  • Page 75: Fuses

    NOTE A FUSE THAT BLOWS FREQUENTLY MAY INDICATE A SHORT CIRCUIT OR OVERLOAD. IF THIS OCCURS, CONSULT AN Aprilia Official Dealer. Checking the fuses is necessary whenever an electrical component fails to operate or is not working properly or when the engine does not start.
  • Page 76 • Extract one fuse at a time and check if filament «3 » is broken. • Before replacing the fuse, find and solve, if possible, the reason that caused the problem. • If the fuse is damaged, replace it with one of the same current rating. NOTE IF THE SPARE FUSE IS USED, REPLACE IT WITH ONE OF THE SAME TYPE IN THE CORRESPONDING FITTING.

  • Page 77: Lamps

    AUXILIARY FUSES DISTRIBUTION 15 A Fuse «4» From ignition switch to all light loads, license plate light, intermittence and horn. 15A Fuse «5» Ignition /injection and start-up power supply 15 A Fuse «8» Spare Parts Lamps CAUTION FIRE HAZARD. FUEL OR ANY OTHER FLAMMABLE SUBSTANCES MUST NOT BE CLOSE TO ELECTRICAL COMPONENTS.
  • Page 78 NOTE BEFORE REPLACING A BULB, CHECK THE FUSES. BULBS/WARNING LIGHTS (*) Cannot be replaced High/low beam bulb 12 V 60/55 W H4 Tail light bulb 12V - 5W Front and rear turn indicator bulbs 12V - 10 W (RY amber bulb) License plate bulb 12V - 5W Rear daylight running light /stop...

  • Page 79: Front Light Group

    Front light group (03_26, 03_27, 03_28, 03_29, 03_30, 03_31, 03_32, 03_33, 03_34) In the headlamp there are: • One low/high beam light bulb «1»; • One tail light bulb «2»; For replacement: • Use a screwdriver to remove the caps «3»; •...
  • Page 80 03_29 03_30 03_31...
  • Page 81 LOW-/HIGH BEAM LIGHT BULB • Hold the electric connector «8» and unhook it from the bulb holder; CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB ELECTRICAL CONNECTOR. 03_32 • Remove the plastic gasket «9»; • Release the clip «10»; •...

  • Page 82: Headlight Adjustment

    • Take out the tail light bulb «13» and replace it with another one of the same type; Headlight adjustment (03_35, 03_36) For a quick check of the correct direction of the front light beams, place the vehicle ten metres from a vertical wall and make sure the ground is level. Turn on the low beam light, sit on the vehicle and check that the light beam projected to the wall is a little below the headlight horizontal straight line (about 9/10 of the total height).
  • Page 83 NOTE THE FOLLOWING INFORMATION REFERS TO ONLY ONE INDICATOR BUT IT APPLIES TO BOTH. • To reach the bulb, unscrew and remove the screw «1». CAUTION PROCEED WITH CAUTION. DO NOT DAMAGE THE TABS AND/OR THEIR CORRESPONDING SLOTS. 03_37 • Press the bulb slightly and turn it anticlockwise.

  • Page 84: Rear Optical Unit

    NOTE INSERT THE BULB IN THE BULB HOLDER SO THAT THE TWO GUIDING PINS COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER. NOTE TIGHTEN THE SCREW «1» CAREFULLY AND LIGHTLY. Rear optical unit (03_39, 03_40, 03_41) In the taillight there are: - one tail light/stop light bulb «1»;...
  • Page 85 03_41 NOTE INSERT THE BULB IN THE BULB HOLDER SO THAT THE TWO GUIDING PINS COINCIDE WITH THEIR GUIDES ON THE BULB HOLDER. • When refitting, correctly install a bulb of the same type. REAR TURN INDICATOR BULB • Remove the tail light lens «3» •...

  • Page 86: Number Plate Light

    Number plate light (03_42) To remove the bulb: • Unscrew and remove the screw "8". • Remove the license plate bulb support «9». • Remove and replace the bulb «10» with another of the same type. 03_42 Rear-view mirrors (03_43) To remove the mirrors: •...

  • Page 87: Front And Rear Disc Brake

    Front and rear disc brake (03_44, 03_45, 03_46, 03_47) NOTE THIS VEHICLE IS FITTED WITH FRONT AND REAR DISC BRAKES, WITH DIS- TRIBUTION VALVE, THAT INTERCONNECTS THE SYSTEM WHEN THE LEFT HAND LEVER IS ACTIVATED TO THE HANDLEBAR. THE FOLLOWING INFOR- MATION REFERS TO ONE BRAKING CIRCUIT BUT IT APPLIES TO BOTH.
  • Page 88 To carry out a quick pad check: • Park the vehicle on its centre stand. • Carry out a visual inspection of brake disc and pads. With a lamp and a mirror, proceed: Front brake calliper - From the front bottom side for the left pad «A»; - From the front top side for the right pad «B»...

  • Page 89: Periods Of Inactivity

    CAUTION TO CHANGE THE BRAKE PADS, PLEASE CONTACT AN Official Aprilia Dealer. IF YOU ARE ADEQUATELY TRAINED AND EXPERIENCED, REFER TO THE IN- STRUCTIONS IN THE WORKSHOP BOOKLET AVAILABLE ALSO AT ANY Offi- cial Aprilia Dealer. Periods of inactivity (03_48) Take some measures to avoid the side effects of not using the vehicle.

  • Page 90: Cleaning The Vehicle

    • Press the starter button for some seconds to distribute the oil evenly on the cylinder surfaces. • Remove the protection cloth. • Refit the spark plug. • Remove the battery. • Wash and dry the motorcycle. • Polish the painted surfaces. •...
  • Page 91 • Special environmental/seasonal conditions (use of salt, anti-icing chemical products on the roads in winter). • Make sure to clean off any industrial residue or polluting dirt as well as remove tar stains, dead insects, bird droppings, etc. • Avoid parking your motorcycle under trees; in some seasons, as from the trees may fall residues, resins, fruits or leaves that contain chemicals which are harmful to the paintwork.

  • Page 92: Transport

    THE VEHICLE SHOULD NEVER BE WASHED IN DIRECT SUNLIGHT, ESPECIAL- LY DURING SUMMER, WITH THE BODYWORK STILL HOT, AS THE SHAMPOO CAN DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. DO NOT USE LIQUIDS AT TEMPERATURES OVER 40 °C WHEN CLEANING PLASTIC PARTS OF THE VEHICLE.
  • Page 93 IN CASE OF FAILURE, DO NOT HAVE THE MOTORCYCLE TOWED. ASK FOR AN ADEQUATE ASSISTANCE. EMPTYING THE FUEL TANK CAUTION FIRE HAZARD. WAIT UNTIL THE ENGINE AND THE MUFFLER ARE COLD. FUEL VAPOURS ARE HARMFUL TO HEALTH. BEFORE ANY OPERATION, MAKE SURE THAT THE ROOM WHERE YOU ARE HAS ADEQUATE AIR VENTILATION.

  • Page 95: Technical Data

    SCARABEO 125 i.e - 200 i.e. Chap. 04 Technical data...
  • Page 96 VEHICLE TECHNICAL DATA Max. length 2040 mm Max. width 720 mm Max. height (to windshield) 1372 mm Saddle height 810 mm Wheelbase 1391 mm Minimum ground clearance 145 mm Weight in running order (kerb 154 kg weight) Engine oil (Engine oil change and 1000 cm³...
  • Page 97 Steering rake 26.5° Front suspension Hydraulic action telescopic fork Front suspension travel 104 mm Rear suspension hydraulic double-acting shock absorber and adjustable preloading Rear suspension travel 80 mm Front brake Ø 260-mm disc brake with hydraulic transmission Rear brake Ø 220-mm disc brake...
  • Page 98 Battery 12V - 10 Ah FUSES 20 - 15 - 15 - 15 A Alternator (permanent magnet 12 V - 330W at 8000 rpm type) ENGINE TECHNICAL DATA Engine model BB01 (125) CB01 (200) Engine type Single-cylinder, 4-stroke, 4 valves, wet sump forced lubrication system, double overhead camshaft.
  • Page 99 Clutch Automatic centrifugal dry clutch Gearbox Automatic Cooling Forced-circulation cooling driven by a centrifugal pump Fuel system Electronic injection. Throttle body diffuser Ø 32 mm Fuel Premium unleaded petrol, minimum octane rating of 95 (NORM) and 85 (NOMM) Ignition type Electronic Spark plug NGK PMR9B...

  • Page 100: Kit Equipment

    Turn indicator warning light (*) High beam warning light (*) Low fuel warning light (*) Engine oil pressure warning light Electronic fuel injection check warning light (*) Kit equipment (04_01) The tool kit «3» is located in the specific housing, in the glove-box. Open the glove-box.

  • Page 101: Programmed Maintenance

    SCARABEO 125 i.e - 200 i.e. Chap. 05 Programmed maintenance...

  • Page 102: Scheduled Maintenance Table

    Scheduled maintenance table CAUTION FIRE HAZARD. FUEL OR ANY OTHER INFLAMMABLE SUBSTANCES MUST NOT BE CLOSE TO ELECTRICAL COMPONENTS. BEFORE ANY MAINTENANCE OPERATION OR INSPECTION ON THE MOTOR- CYCLE, SHUT OFF THE ENGINE AND REMOVE THE KEY. WAIT UNTIL THE ENGINE AND THE EXHAUST SYSTEM ARE COLD, IF POSSIBLE LIFT THE SCOOTER WITH A SPECIFIC TOOL ON A FIRM AND LEVEL GROUND.
  • Page 103 For servicing or technical advice, consult an Official Aprilia Dealer for prompt and accurate service. Ask your Official Aprilia Dealer to test the vehicle on the road after a repair but nonetheless, personally carry out the Pre-ride Checks after a maintenance operation.
  • Page 104 Km x 1,000 Air filter Transmission cover air deflector filter Engine oil filter Valve clearance Braking systems Electrical system and battery Brake fluid ** Coolant level** Hub oil Engine oil* Headlight direction adjustment Sliding shoes / CVT rollers Vehicle road test Variator front movable half-pulley Radiator Wheels/ tyres...
  • Page 105 C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE * Check level every 3,000 km ** Replace every 2 years *** Replace every 4 years RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP TEC 4T SAE 5W-40 Engine oil 5W-40 AGIP GEAR SYNTH SAE 75W-90 Gearbox oil API GL4, GL5 AGIP FORK 7.5W...

  • Page 107: Special Fittings

    SCARABEO 125 i.e - 200 i.e. Chap. 06 Special fittings...

  • Page 108: Sidestand

    Sidestand (06_01, 06_02) The side stand is optional. To access the fitting point: • Undo the screw «1» of the cap 2» of the spoiler on the left of the vehicle; • Remove the cap «2». 06_01 06_02 Luggage rack The case plate and three different case models are optional: - New Concept;...
  • Page 109 Windscreen (06_03) The windshield is supplied as optional. • If replacing the glass of the optional high windshield is required, first fit the high instrument panel frame supplied with the vehicle in the place of the in- strument panel upper frame. 06_03...
  • Page 111 TABLE OF CONTENTS Mirrors: 86 Air filter: 61, 62 Headlight: 82 Horn: 22 Hub oil: 56 rear-view mirrors: 86 Battery: 70, 74 Brake: 68, 87 Identification: 25 Saddle: 24 Instrument panel: 13 Scheduled maintenance: Disc brake: 87 Shock absorber: 34 Display: 18 Spark plug: 58 Key switch: 20...
  • Page 112 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Aprilia spare parts only are essential factors! For information on the nearest Official Dealer and/or Service Centre consult our website: www.aprilia.com...

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Scarabeo 125 i.e

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