Ametek CHANDLER ENGINEERING 1200 Instruction Manual
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Ametek CHANDLER ENGINEERING 1200 Instruction Manual

Ametek CHANDLER ENGINEERING 1200 Instruction Manual

Atmospheric consistometer
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INSTRUCTION MANUAL
MODEL 1200
ATMOSPHERIC CONSISTOMETER
(Original Instructions)
Revision E – March 2023
P/N: 12-0385
S/N: ____________
2001 N. Indianwood Ave
Broken Arrow, Oklahoma 74012 U.S.A.
Telephone: 918-250-7200
Fax: 918-459-0165
E-mail: chandler.sales@ametek.com
Website: http://www.chandlereng.com

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Summary of Contents for Ametek CHANDLER ENGINEERING 1200

  • Page 1 INSTRUCTION MANUAL MODEL 1200 ATMOSPHERIC CONSISTOMETER (Original Instructions) Revision E – March 2023 P/N: 12-0385 S/N: ____________ 2001 N. Indianwood Ave Broken Arrow, Oklahoma 74012 U.S.A. Telephone: 918-250-7200 Fax: 918-459-0165 E-mail: chandler.sales@ametek.com Website: http://www.chandlereng.com...
  • Page 2 This publication contains the following trademarks and/or registered trademarks: AMETEK, CHANDLER ENGINEERING. These trademarks or registered trademarks and stylized logos are all owned by AMETEK, Inc. All other company, product and service names and logos are trademarks or service marks of their respective owners.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents General Information ............... P-1 Introduction ........................... P-1 Purpose and Use ....................... P-1 Description ........................P-1 Features and Benefits ......................P-2 Specifications ........................P-3 Operating Conditions ....................... P-3 Environmental Conditions ....................P-3 Weights and Dimensions ....................P-3 Safety Requirements ......................
  • Page 4 TABLE OF CONTENTS This page is intentionally left blank.

  • Page 5: General Information

    PREFACE General Information Introduction This manual contains installation, operation, and maintenance instructions for the Chandler Engineering Model 1200 Atmospheric Consistometer. Purpose and Use The Chandler Engineering Model 1200 Atmospheric Consistometer is used for various tests of oil well cements as detailed in the American Petroleum Institute Specification for Materials and Testing for Well Cements - Specification 10A (API Spec 10A).

  • Page 6: Features And Benefits

    PREFACE Features and Benefits • CE certified. • Temperature is measured accurately using a microprocessor-based temperature controller. • Rate of water bath rise can be controlled to conform with API Spec 10A requirements or other temperature gradients desired. • Stainless-steel water bath ensures long trouble-free operation in the normally corrosive cement testing environment.

  • Page 7: Specifications

    PREFACE Specifications Operating Conditions 208 – 240 VAC Input Voltage: Input Current: Frequency: 50 / 60 HZ, 1PHASE Maximum Working Temperature: 200°F (93°C) Minimum Working Temperature: 41°F (5°C) Heater Wattage: 1500 W Maximum Inlet Water Pressure: 100 psi (689 kPa) Measurement Range: 0 - 100 Bc Slurry Container Volume:...

  • Page 8: Safety Requirements

    PREFACE Safety Requirements READ BEFORE ATTEMPTING OPERATION OF INSTRUMENT The Chandler Engineering Model 1200 Atmospheric Consistometer is designed for operator safety. Any instrument that is capable of high temperatures should always be operated with CAUTION!! To ensure safety: • Locate the instrument in a low traffic area and ensure the cooling vent is not obstructed. •...

  • Page 9: Symbols Used On Equipment

    Where to Find Help In the event of problems, contact your local sales representative or Chandler Engineering: • Telephone: 918-250-7200 • Fax: 918-459-0165 • E-mail: chandler.sales@ametek.com • Website: www.chandlereng.com Instrument training classes are also available.
  • Page 10 PREFACE This page is intentionally left blank.

  • Page 11: Section 1 - Installation

    SECTION 1 – INSTALLATION Section 1 – Installation Unpacking the Instrument Verify all parts listed on the packing slip have arrived with the instrument. If parts are missing, contact Chandler Engineering immediately. Lifting Instructions To position the instrument for installation, a two person lift is recommended. Firmly grasp the bottom of the instrument frame on opposite sides while lifting to ensure the instrument stays level.
  • Page 12 SECTION 1 – INSTALLATION FIGURE 1 INSTALLATION – SETTING UP THE INSTRUMENT...

  • Page 13: Section 2 - Operating Instructions

    SECTION 2 – OPERATING INSTRUCTIONS Section 2 – Operating Instructions Model 1200 As described in Calibration Procedure, found in Maintenance - Section 3, the paddle should be checked to ensure that it is not bent or does not rub the inside of the slurry container. Refer to Figure 2 for the following steps: Verify the water level of the water bath is filled to 1/2”...
  • Page 14 SECTION 2 – OPERATING INSTRUCTIONS...

  • Page 15: Temperature Controller

    SECTION 2 – OPERATING INSTRUCTIONS Temperature Controller FIGURE 3 Upper Readout Lower Readout Alarm Beacon Manual Mode Output Indicators Scroll Button Page Button Upper Readout: Displays the current value of the process variable. If the controller is being used to control temperature, this value indicates the temperature of the pressure vessel.

  • Page 16: Set-Point Control Configuration

    SECTION 2 – OPERATING INSTRUCTIONS Set-Point Control Configuration The temperature controller is used to control the temperature of the water bath. To set the water bath temperature, perform the following: 1. The controller should be in Auto mode. If the Manual Mode indicator illuminated, press and hold the Up and Down buttons for more than 3 seconds.
  • Page 17 SECTION 2 – OPERATING INSTRUCTIONS This page intentionally left blank.

  • Page 18: Section 3 - Maintenance

    SECTION 3 – MAINTENANCE Section 3 – Maintenance Tools Required Adjustable wrench Phillips screwdriver Cleaning and Service Tips • The slurry cup rotators are moved on fluorocarbon polymer bearings that have low friction resistance and require only occasional lubrication. It is recommended that the rotators be examined periodically and lubricated with light lubricating oil.
  • Page 19 SECTION 3 – MAINTENANCE FIGURE 4 - CLEANING AND SERVICE TIPS...
  • Page 20 SECTION 3 – MAINTENANCE Calibration Procedure Before calibration and operation of the instrument, the paddle should be tested for excessive friction by running the slurry container without cement inside. If the paddle is bent so that it rubs on the side, appreciable movement will be shown on the indicator. The bearings in the slurry-indicating lid should be checked for excessive friction.
  • Page 21 SECTION 3 – MAINTENANCE...

  • Page 22: Maintenance Schedule

    SECTION 3 – MAINTENANCE Maintenance Schedule MAINTENANCE SCHEDULE MODEL 1200 ATMOSPHERIC CONSISTOMETER COMPONENT EACH TEST MONTHLY 3 MONTHS 6 MONTHS ANNUAL Slurry Cup Disassemble Clean Inspect ⚫Calibrate Potentiometer Clean Clean Mechanism Inspect Inspect ⚫Check Speed Drive Motor Rotators and Clean Bearings Lubricate ⚫Calibrated By...
  • Page 23 SECTION 3 – MAINTENANCE This page is intentionally left blank.

  • Page 24: Section 4 - Troubleshooting Guide

    SECTION 4 – TROUBLESHOOTING GUIDE Section 4 – Troubleshooting Guide Problem Solution Unit will not power-up. Check main power. Drive motor is inoperative. Replace motor controller fuse on the motor speed control board. Clean and lubricate the bearings and rotators. Replace brushes in the motor.
  • Page 25 SECTION 4 – TROUBLESHOOTING GUIDE This page is intentionally left blank.

  • Page 26: Section 5 - Replacement Parts

    SECTION 5 – REPLACEMENT PARTS Section 5 – Replacement Parts Part Number Description 07-0176 Thermocouple Assembly 07-0505-02 Potentiometer Calibrating Device Assembly (Optional) 12-0011 Container Lid Assembly 12-0021 Paddle Assembly 12-0023 Container Assembly 12-0033 Heater Assembly, 220V 12-0044 Bearing Housing Assembly 12-0045 Rotator Assembly 12-0047...
  • Page 27 SECTION 5 – REPLACEMENT PARTS This page is intentionally left blank.

  • Page 28: Section 6 - Drawings And Schematic

    SECTION 6 – DRAWINGS AND SCHEMATICS Section 6 – Drawings and Schematic Drawing Number Description 07-0505-02 Potentiometer Calibration Device Assembly 12-0011 Container Lid Assembly 12-0330 Wiring Schematic, 200-240VAC 12-0333 Model 1200 Atmospheric Consistometer...
  • Page 29 SECTION 6 – DRAWINGS AND SCHEMATICS This page is intentionally left blank.
  • Page 31 REVISIONS NOTES: AFTER ASSEMBLY, CALIBRATE PER PROCEDURE ZONE REV. DESCRIPTION DATE APPROVED 12-0168. REMEMBER THAT CALIBRATOR WEIGHT HOOK WEIGHS 50 GRAMS. ECN T1526, UPDATED SPRING ORIENTATION 3/10/2008 JB/TC MAKE SURE PIN (SMOOTH END) IS MINIMIM 11/32" THROUGH. SPRING END SHOULD BE ECN T1858;...
  • Page 33 REVISIONS ZONE REV. DESCRIPTION DATE APPROVED C15528 ECN T9556; CHANGED TIMER 2/21/2023 TEMP CONTROLLER C17967 TIMER C17967 TIMER P-2812 SOCKET P-2812 SOCKET LEFT CYLINDER RIGHT CYLINDER C12161 TIMER SWITCH C12161 TIMER SWITCH LEFT CYLINDER RIGHT CYLINDER 12-0320 BACK PANEL P-3390 HEATER SWITCH P-3389 MASTER SWITCH (200-240V) 12-0326 CABINET ASSY P-3390 MOTOR SWITCH...
  • Page 34 cut out postcards on dotted lines Please Send Us Your Comments on This Manual Model Number ____________________________ Serial Number __________________________ Printing Date of this manual (from the Title Page) ______________ Please circle a response for each of the following statements. Use: (1)= Strongly agree (2) =Agree (3) =Neutral, no opinion (4) =Disagree (5) =Strongly disagree a) The manual is well organized.
  • Page 35 cut out postcards on dotted lines...
  • Page 36 4903 W. Sam Houston Parkway, N., Suite A-400, Houston, TX 77041 2001 North Indianwood Avenue, Broken Arrow, OK 74012 Tel: +1 713-466-4900 Fax: +1 713-849-1924 Tel: +1 918-250-7200 Fax: +1 918-459-0165 e-mail: chandler.sales@ametek.com www.chandlereng.com Printed in the U.S.A. © 2008, by AMETEK, Inc. All rights reserved. XM808PDF (360000)

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