Mastervolt whisper 15 ultra User Manual
Marine diesel generating set 120/208v / 60hz
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Summary of Contents for Mastervolt whisper 15 ultra
- Page 1 USERS MANUAL U.S.A EDITION WHISPER 15 ULTRA - Three phase - 1800 RPM - Marine diesel generating set 120/208V / 60Hz Digital Diesel Control MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V5. December 2008 www.mastervolt.com...
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Page 2: Table Of Contents
Wiring codes and colours ........................ 16 2.5.16 Lay out control wiring........................17 2.5.17 Overview of AC terminal modes Whisper 15 Ultra Three phase ............. 18 Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... - Page 3 Adjusting valve clearance and retightening the cylinder head bolts..........36 5.4.3 Measuring exhaust backpressure....................36 5.4.4 Disassembling instructions ......................37 SPARE PARTS LIST ..............................39 MAINTENANCE LOG ................................41 US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt...
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Page 4: Introduction
The ultimate responsibility will always be with the owner to ensure a safe and compliant installation. If in doubt ask! Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 5: Liability
Additional agreements could be part of the contract of delivery. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 6: Identification Plate
Check the settings (voltage, frequency, rpm) continues load in kVA (= kW) calculated with power when there is any doubt. factor one. When calculating a load one should Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 7: Information
3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 8: Operation
When exposed to abnormal high temperatures in • Keep a fire extinguisher on hand. excess of 750°F (400°C) an extremely corrosive acid is produced which cannot be removed from Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 9: Transport, Lifting And Storage
Accessories included in the standard delivery • Expansion tank, hose and fittings • Special hose connector for measuring exhaust back pressure (refer to paragraph 5.4.3) US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 10: Components
Cooling water injection bend Rubber engine mounting Starter motor solenoid Starter motor Heat exchanger Fig. 4: Rear view main components Whisper 15 Ultra Three Phase. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... - Page 11 Filler cap engine coolant Rocker cover Filler cap engine oil Temperature switch coolant Thermostat housing Fig. 6: Top View main components Whisper15 Ultra Three Phase US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt...
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Page 12: Generator Control Panel
Failure LED Start button Stop button Display Select button Set button Fig. 9: Digital Diesel remote control panel Fig. 10 Automatic Voltage Regulator (AVR). Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 13: Engine
The generating set can be operated by push buttons on the panel on the alternator or by the remote control. By pushing the START button the control system is activated US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 14: Remote Control
We recommend a multigrade oil 15W40. connection to the expansion tank open. Refer to the manual on keel cooling and radiator cooling. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 15: Technical Data
Digital remote panel (+45 feet (15 m) cable), fuel filter, fuel lift pump, user and installation manuals Optional: Installation kits, mobile (vehicle) version, non earth return (ungrounded), spare part kits, PTO to drive a hydraulic pump US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 16: Wiring Codes And Colours
DDC > generator AC output AC3 brown 1 mm2 DDC > generator AC output AC3 blue 1 mm2 DDC=Digital Diesel Control Unit LCP=Local Control Panel Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 17: Lay Out Control Wiring
INFORMATION 2.5.16 Lay out control wiring Fig 12: Electrical Diagram control wiring Whisper 15 Ultra Three Phase US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 18: Overview Of Ac Terminal Modes Whisper 15 Ultra Three Phase
INFORMATION 2.5.17 Overview of AC terminal modes Whisper 15 Ultra Three phase Fig. 13 Terminal modes Whisper 15U Three phase Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 19: Ac Wiring Diagram 120 / 208 V Ac / 60 Hz Three Phase With Avr (Star Configuration)
2.5.18 AC wiring diagram 120 / 208 V AC / 60 Hz three phase with AVR (star configuration) Fig 14. AC wiring diagram three phase 3 x 120/208 Volt with AVR (Double Star) US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 20: Ac Wiring Diagram Split-Phase 120 - 240Volt / 60Hz With Avr (Double Delta)
2.5.19 AC wiring diagram Split-Phase 120 – 240Volt / 60Hz with AVR (DOUBLE DELTA) Figure 15: AC wiring diagram Split-Phase 120 – 240Volt / 60Hz with AVR (DOUBLE DELTA) Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 21: Diagram Electronic Governor
Refer to our website for the correct manual.) The actuator controls the engine speed. This actuator replaces the standard hold solenoid that is on all other Fig 14: Diagram electronic governor US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 22: Operation
Therefore we recommend daily oil-checks. Check oil level prior to starting the engine or at least 5 minutes after the engine has stopped. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... - Page 23 "OFF" position system by listening for the noise of the water which is expelled. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt...
- Page 24 If the engine is not running and ‘failure’ and ‘charging’ LED is blinking, reset by stop button, otherwise it will drain the start battery Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
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Page 25: Maintenance
(so not on the remote panel) Hold as long as necessary to bleed the system. Retighten the bleed screw when no further air bubbles are expelled. Fig. 18 US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 26: Readjustment V-Beltplacing Oil Filter
Turn the blades in the the mark direction of rotation of the pump i.e. anti clockwise looking at the impeller. Minimum oil level Maximum oil level Fig. 21: Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 27: Maintenance Schedule
When the generator set runs less than 100 hours a year the oil should be changed yearly US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 28: Putting Out Of Service
Repeat steps 2, 3, and 4, every 6 months. Change oil Crank the engine having the raw water inlet sucking before using the engine again. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 29: Trouble Shooting
Phase has six diodes in the rotor. Generator output voltage too • Engine is not reaching the rated RPM. Refer to special procedures to readjust RPM. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... - Page 30 "soft-start". Inquire at your nearest Mastervolt dealer or directly at the manufacturer, Mastervolt in the Netherlands. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
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Page 31: Engine Faults
If the battery voltage drops lower than 11V, then the battery has been discharged too deep. • Starter broken Repair the starter motor US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... - Page 32 Faulty Digital Diesel Control unit. Stop the engine command • Loss of control manually by the stop handle. Check wire connections to stop solenoid. Check solenoid valve function. Replace if necessary Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
- Page 33 Have the compression measured. damaged piston ring. Clean or replace the rings. • Wear out of cylinder. Have the compression measured and have the engine overhauled. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt...
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Page 34: Warnings
The regulator has been built to suppress the voltage surges on releasing the load that are below 20% at nominal load. Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 35: Residual Voltage Check / Excitation Procedure (Flashing)
In case of faulty diodes replace the rectifier unit. One can get access to the diode unit by taking off the backend cover of the alternator US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... -
Page 36: Special Procedures Engine
27 inches (69 cm.) of water (1 PSI IT (injection timing) mark - 0,07 bar) TDC mark piston 2 and 3 Figure 27 Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US... -
Page 37: Disassembling Instructions
Test the generating set first outside its soundshield and check very carefully for leakages before putting it back in its enclosure. US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... - Page 38 SPARE PARTS LIST Figure 29: exploded view sound shield Whisper 15 Ultra Three Phase Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
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Page 39: Spare Parts List
Fuel pump (high pressure) complete (***) 50205045 Thermostat (**) 50205038 Gasket thermostat (**) 50207037 Gasket rocker cover (**) More extensive parts list on the internet: MASTERVOLT.COM (fast moving parts) US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... - Page 40 SPARE PARTS LIST Figure 30: Raw water pump complete Mastervolt type M12 Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
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Page 41: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG first service after 50 hours: hour counter: remarks next service (every 150 hours) hour counter: US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt... - Page 42 NOTES NOTES Copyright © 2008 Mastervolt / December 2008 / WHISPER 15 ULTRA - Three Phase / US...
- Page 43 NOTES NOTES US / WHISPER 15 ULTRA - Three Phase / December 2008 / Copyright © 2008 Mastervolt...
- Page 44 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...