Travis Industries FIREPLACE XTRORDINAIR 864 HO EF GSR2 Installation Manual

Travis Industries FIREPLACE XTRORDINAIR 864 HO EF GSR2 Installation Manual

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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2018, T.I.
864 HO EF GSR2
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
12/27/2018
Tested and Listed by
Report # 100162735PRT-001
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01423

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Summary of Contents for Travis Industries FIREPLACE XTRORDINAIR 864 HO EF GSR2

  • Page 1 This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com  Copyright 2018, T.I.
  • Page 2: Table Of Contents

    Termination Requirements ........30   Hearth Requirements ..........31   Facing Requirements ..........32   Mantel Requirements (combustible or non- combustible) ............. 41   Mantel Column Clearances ...........41   © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 3: Overview

    A copy is shown to the right. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters. National Fireplace Institute © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    40.75" 35.25" 1035mm 895mm 1" 25mm 37" 940mm 27.5" * 699mm 225 Lbs. (102 Kg) 22.25" * 41" * 566mm 1041mm * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 7: Packing List

    Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 42) and install the grill or face. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 9: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 10: Minimum Framing Dimensions - Rear Vent

    Installation (for qualified installers only) Minimum Framing Dimensions – Rear Vent 56.375" 1432mm 48" 1219mm 41.25" 1048mm 21.75" (533mm) (a) Minimum Enclosure Height © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 11: Minimum Framing Dimensions - Top Vent

    NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1” clearance. The framing dimensions below reflect the additional 1” depth required. 56.375" 1432mm 48" 1219mm 41.25" 1048mm 22.75" (578mm) (a) Minimum Enclosure Height © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 12: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min.
  • Page 13: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Min.
  • Page 14: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...
  • Page 15: Nailing Brackets

    (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square. 54-7/8’’ (1394mm) 1/2''(13mm) 1/2" (13mm) 5/8''(16mm) 5/8" (16mm) © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 16: Corner Installations - Rear Vent Configuration

    NOTE: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow. Typically Minimum 0.5" (13mm) Clearance 12.5" 318mm Typically 5.5" 140mm 50.5" Min. 1283mm © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 17: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).
  • Page 18: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 19: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 12/27/2018 - 1423...
  • Page 20: Electrical Connection

    Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 21: Vent Requirements

    (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems.
  • Page 22 (for qualified installers only) Vent Location and Vent Shield Position Make sure shield Make sure shield is at 90 deg. is at 45 deg. 22.25" 18" 566mm 458mm 43.5" 48" 1105mm 1035mm © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 23: Approved Vent Configurations

    Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions. Exhaust Restrictor (closed) #8 (open - stock position) # 1 Position 3 Position 3 © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 24: Intake Restrictor

    Installation (for qualified installers only) Intake Restrictor 3/8" Wrench (closed) # 5 (open - stock position) # 1 Position 3 © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 25: Vent Configuration: Horizontal Termination (No Vertical Rise)

    Vent with 1 45˚ Elbow Exhaust Restrictor # 1 (stock) 3 feet (0.915m) Intake Restrictor # 1 (stock) 0 feet Min. 6" (152mm) Horizontal Section Max. 24" (610mm) Horizontal Section(s) © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 26: Vent Configuration: Horizontal Termination (With Vertical Rise)

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 27: Vent Configuration: Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 28: Masonry Chimney Conversions

    Connector with Cover through the fireplace/chimney (included in #934 Masonry (entire length of liner must be Conversion Kit) retained within the fireplace/chimney). Do not run the liner near combustibles. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 29: Class A Chimney Conversion

    Retro Connector Duravent Direct Connector to the Vent Pipe Sections Additional Required Equipment: Flex Pipe (use adjustable section) 4" Flex (#711 or U.L. 1777) Termination (46DVA-VCH) Co-Axial Sections Fireplace © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 30: Termination Requirements

    Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 31: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 32: Facing Requirements

    (see “d”). This area must remain open to allow for glass frame removal and air flow. (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 33 The fireplace may be raised to accommodate thicker hearth materials. NOTE: The hearth or facing can extend no greater than 1" above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 34 These tabs bend down to allow for removal. Re-attach the deflectors once the mounting brackets are in place. Bend the tabs down, making sure the deflectors are secure and flat. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 35 Re-attach the deflectors to the louvers for future use if using a different face or grill. Bend the tabs as shown, making sure the deflectors are secure and flat. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 36 Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 37 SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 38 NOTE: The nailing brackets are not used for this type 41" of installation - secure the fireplace to the floor with 1041mm the brackets along the base of the fireplace. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 39 FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius Nailing Bracket 908mm Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 40 Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 41: Mantel Requirements (Combustible Or Non-Combustible)

    Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 2-1/4” (57mm) clearance to the side of the glass frame).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 42: Steps For Finalizing The Installation

    (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the owners manual). © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 43: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 44: Barrier Removal

    HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 45: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 46: Glass Frame Removal And Installation (Continued)

    Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 47: Fireback Installation

    5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step "a". Place the floor firebacks in place. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 48: Log Set Installation

    Slide the log forward (NG units) or backward (LP units). Bend this tab so it is 90° to the burner NG units: Slide the log forward. LP units: Slide the log backward. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 49 Right Log Install the right log as shown below. Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 50 Installation (for qualified installers only) Middle Log Install the middle log as shown below. Left Log Install the left log as shown below. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 51 Installation (for qualified installers only) Left Twig Install the left twig as shown below. Right Twig Install the right twig as shown below. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 52 Installation (for qualified installers only) Center Twig Install the center twig as shown below. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 53 Use only a small amount and save the remainder. Over-use of rock wool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 54: Lp Conversion Instructions

    2. Remove the grate and burner (see illustration below). Grasp the burner with both hands and lift it straight up and out of the firebox. 3. Discard the stock (NG) air deflector. Install the included LP (propane) deflector. NG Deflector LP Deflector (note notch) © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 55 Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). Look here for the orifice identification 15/16" 24mm Front 1.25mm Rear .0625" © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 56 (do not over-tighten). 8. Replace the burner. Push the burner to the right side to insure the manifold inserts over the orifices. Make sure the burner is fully seated before proceeding. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 57 13. Replace the glass. 14. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 58: Andiron Installation

    (shipped with the fireplace) to the grate (see step “b”). Attach the andirons the the andiron brackets using the screws included with the andirons (see step “c”). 5/32 Hex Wrench © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 59: Wiring Diagram

    3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 60: Power Heat Duct Installation

    The location of the power heat duct cover on the rear of the fireplace is shown below. 1. Remove the 4 screws on the power heat duct cover and remove the cover. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 61 Optional Equipment (for qualified installers only) Remove the 2 screws on the power heat duct cover plate and remove the cover. © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...
  • Page 62 Masonry Chimney Conversions ....... 28 Vent Requirements .......... 21 Massachusetts Approval ........3 Wiring Diagram ..........59 Massachusetts Requirements ......8 Minimum Framing Dimensions – Rear Vent ..10 © Travis Industries 12/27/2018 - 1423 864 HO EF GSR2 Install...

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