BIRO AFMG-48-II Operating And Service Manual
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BIRO AFMG-48-II Operating And Service Manual

Automatic feed mixer grinder
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Model AFMG-48-II AUTOMATIC FEED MIXER GRINDER
OPERATING AND SERVICE MANUAL
STARTING WITH SERIAL NO. 62001 (MARK II)
STARTING WITH SERIAL NO. 63401 (SIDE OPENING LID)
STARTING WITH SERIAL NO. 63592
(35° INLET/TRI DIRECTIONAL LID)
IMPORTANT NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
AFMG-48
138-4-18-18 B

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  • Page 1 Model AFMG-48-II AUTOMATIC FEED MIXER GRINDER OPERATING AND SERVICE MANUAL STARTING WITH SERIAL NO. 62001 (MARK II) STARTING WITH SERIAL NO. 63401 (SIDE OPENING LID) STARTING WITH SERIAL NO. 63592 (35° INLET/TRI DIRECTIONAL LID) IMPORTANT NOTICE This Manual contains important...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS: PAGE NOTICE TO OWNERS AND OPERATORS ..........SAFETY TIPS .

  • Page 4: Notice To Owners And Operators

    Warnings related to possible damage to the equipment are indicated by: BIRO also has provided warning labels on the equipment. If any warning label or Manual be- comes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly for a replacement.

  • Page 5: Safety Tips

    NEVER Alter This Machine From its Original Form as Shipped From Factory. DO NOT Operate Machine With Missing Parts. • PROMPTLY REPLACE Any Worn or Illegible Warning Labels. • ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing. • USE ONLY BIRO Parts and Accessories Properly Installed.

  • Page 6: Installation

    1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first. 2. Remove all banding, shipping carton, and all equipment from inside the tub. Then take machine off shipping pallet.

  • Page 7: Motor Wiring And Electrical Requirements

    9. The recommended amp service size for the mixer grinder with a 7½ HP, 400V grind motor is 40 Amp service. With a 10 HP, 400V grind motor is 50 Amp service. 10. The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation. 3-PHASE MOTOR SPECIFICATIONS AND OVERLOADS...
  • Page 8 17. Check placement of all warning labels and Manual. Machine is now ready for trained operators to process product. 18. Use meat deflector attached to grinding bowl to eliminate meat splatter. 19. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.

  • Page 9: Operation

    OPERATION ROTATING GRINDING AUGER & ROTATING MIXING PADDLE TO AVOID SERIOUS PERSONAL INJURY • ONLY Properly Trained Personnel Should Use This Equipment. • NEVER Place Hands into Machine Input or Output Openings. • NEVER Open Machine During Operation. • DO NOT Wear Gloves While Operating. •...

  • Page 10: Cleaning

    Electrical Components. • ALWAYS Thoroughly Clean Equipment at Least Daily. CLEANING THE BIRO MIXER-GRINDER l. Disconnect mixer grinder from power-source and perform lockout/tagout procedures. 2. Remove grinding bowl end ring, breaker plate, knife and grinding auger. 3. Remove mixing paddle. Be sure front most paddle arm is pointing up. Loosen the thumb screw on the mix- er paddle lock arm (Item No.

  • Page 11: Maintenance

    PROMPTLY REPLACE Any Worn or Illegible Warning Labels. • USE ONLY GENUINE BIRO Parts and Accessories Properly Installed. A. GRINDING BOWL INSTALLATION 1. Mount the grinding bowl on the three threaded studs on the front of the machine. Tighten in position with provided nuts.

  • Page 12: Nord Transmission

    OPERATING AND MAINTENANCE INSTRUCTIONS STARTING WITH SERIAL No. 66708 3. FOR NORD HELICAL-WORM GEAR AND MOTOR REDUCER ELECTRICAL CONNECTIONS NORD GEAR CORP. Check the motor nameplate to verify the phase, hertz and voltage agrees 800 Nord Drive P.O. Box 376 with the available power supply.
  • Page 13 INSTRUCTIONS FOR MOUNTING NEW 1-PIECE NORD GEAR REDUCER/GEAR MOTOR 1. Disconnect and unplug from main power source and perform lockout/tagout before attempting to service. 2. Remove rear cover. 3. Remove junction box cover from 1HP motor, disconnect the lead wires from the mixer motor. Loosen the strain relief and pull the cord thru, attach blue ring terminals to black, white, red and green wires.

  • Page 14: Dorris Transmission

    4. FOR DORRIS MIXER TRANSMISSION (OBSOLETE -N/A) BEFORE SERIAL NO. 66266 BREATHER PLUG DORRIS MIXER TRANSMISSION: Oil in the mixer transmission should be changed after the first four (4) weeks LEVEL of operation. This is to remove the “run in” oil and also any PLUG small metal shavings that may have been generated during the initial mating of the gears.

  • Page 15: Mixer Drive Chain Tension

    MAIN DRIVE CHAIN AND SPROCKET LUBRICATION (continued): Recommended types of chain lubricant are those with Molybdenum Disulphide or Graphite added. Also bonded lubricants such as Dow Corning Molykote 321R or equivalent are excellent for open chains. The lubricant should be of a viscosity whereby it will “flow” somewhat and penetrate the internal working surfaces.

  • Page 16: Optional Eagle Belt Drive System

    OPTIONAL EAGLE BELT DRIVE SYSTEM FORCE TABLE # 1-7 APPLY FORCE 7-1/2HP (5.6kw) 10HP (7.5kw) new 15.3lb (6.9Kg) new 21.1lb (9.6Kg) used 11.2lb (5.1Kg) used 14.6lb (6.6Kg) Deflection Force Scale Small “O” Ring Tension Tester H384-EAGL-TSTR Span Scale Straight Edge Large “O”...

  • Page 17: Supply Cord Replacement

    “EAGLE” DRIVE BELT Tensioning Instructions Note- The “Eagle” drive belts do not stretch. However, there is a “break-in” period where the teeth in the belt “mesh” with the teeth of the sprockets during the 1 few hours of operation. The belt should be re-tensioned after 1 week of operation, according to this tensioning procedure. No further maintenance is required after this initial adjustment.

  • Page 18: Mixer Drive Shaft Seal Replacement

    11. Wait, allow for 10 minutes set up time. Remove Wedge and Ring. 12. Apply a small amount of NSF approved silicone sealant, Biro Item No. 400 around the outside edge of the Seal. Wipe away excess silicone sealant. The 3 fluid ounce tube of Sealant contains enough to complete 30 Assemblies.
  • Page 19 AFMG-48 MIXER GRINDER PARTS LIST WITH NORD 32, 33, 34 2, 2A, 2B, 2C GEAR TRANSMISSION STARTING WITH SERIAL No. 66708 3, 4, 6 27, 28, 29, 30, 31 5, 5A, 5B 10, 10A 13, 13A 15, 15A, 15B 19, 19A, 19B Fig.

  • Page 20: Parts Diagrams

    AFMG-48 SIDE VIEW PARTS DIAGRAM 1, 1A, 1B 46,47 42,44 48,49 SEE ABOVE PADDLE DETAIL (NOT SHOWN)
  • Page 21 BIRO MODEL AFMG-48 MIXER GRINDER PARTS LIST Fig. Item No. Description Fig. Item No. Description HHS055S 57154 Product mixer safety cover, tri directional Hex head screw, -18 x ¾, SS HN07S Hex nut, 10-24, SS #63592 on HN15S Hex nut, ¼-20, SS...

  • Page 22: Product Mixer Safety Covers & Lid Locks

    PRODUCT MIXER SAFETY COVER UP TO S/N 63400 FRONT OPENING ONLY BACK VIEW RIGHT SIDE VIEW Fig. Item No. Description Fig. Item No. Description ¼ 53446 FW06S Flat washer , SS (2 ea.) Lid assembly, up to #63400 ⅜ HN30S 56072 Hex nut -16, SS (2 ea.)

  • Page 23: Standard And Optional Bowl Assemblies

    STANDARD “ENTERPRISE” BOWL ASSEMBLY (SINGLE KNIFE & SINGLE PLATE) Item No. Description 54278B Square drive auger adapter 54278C Auger shear pin 54278-CTN Auger assembly complete 52106-CTN Bowl with plate pins FHS33S Shear pin fasteners ¼-20 x ½, SS HK48 Knife drive pin, coarse thread HP48 Bowl plate pin ( 3 req.) HR42/48...

  • Page 24: Dorris Mixer Transmission Parts List

    53769 DORRIS MIXER TRANSMISSION PARTS LIST Item No. Description Item No. Description 53769 53769-37 Mixer paddle transmission, Obsolete Low speed Timken cone H369 Hex head screw, -18 x ¾ 53769-38 High speed Timken cup(closed end), Obsolete HHS126S Hex head screw, ½-13 x 1¼, SS 53769-39 High speed Timken cone(closed end), Obsolete LW30S...

  • Page 25: Journal Box

    ITEM No. 53886 JOURNAL BOX ASSEMBLY 53888 53785 53785 53889 53609 not shown Item No. Description 53886 Journal box assembly 53609 Journal box housing 53724 Auger drive shaft 53785 Journal box seal (2 ea.) 53888, 53940 Front bearing cup/cone assembly Use H310A 53889, 53939 Rear bearing cup/cone assembly...

  • Page 26: Items Required For Tandem Operation Up To S/N 63591

    FOR TANDEM OPERATION BIRO AFMG-52 TO BIRO AFMG-48 USED ON ALL UNITS THROUGH 63591 BIRO AFMG-52 TO BIRO AFMG-52 PLEASE NOTE - THESE ARE DESIGNED TO WORK ON BIRO EQUIPMENT ONLY ITEM No. 272-7-1 ITEM No. 53552-1A TANDEM OPERATION PART LIST 272-7-1...
  • Page 27 TUBE 53552-1A “ “ “ “ APPROX. 6 FOOT OVERALL 1” OPTIONAL AFMG-48II LEFT SIDE INLET FEED TUBE 53552-1A BIRO 3, 5, 7 HP GRINDERS 7” 46” 1” 19” APPROX. 1” 1” 7” OVERALL LEG LENGTH APPROX. 7 FT. OVERALL 5”...

  • Page 28: Items Required For Tandem Operation After S/N 63592

    BIRO AFMG-52 TO BIRO AFMG-48 STARTING WITH SERIAL No. 63592 BIRO AFMG-52 TO BIRO AFMG-52 PLEASE NOTE - THESE ARE DESIGNED TO WORK ON BIRO EQUIPMENT ONLY 48 SIZE DISCHARGE HORN ASSEMBLY Item No. 57144 Includes Clamp Assembly Item No. 57144-11 52 SIZE DISCHARGE HORN ASSEMBLY Item No.

  • Page 29: Connection Instructions For Tandem Operation

    CONNECTION INSTRUCTIONS FOR TANDEM OPERATIONS AFMG-48 or AFMG-52 INTO AFMG-48 or AFMG-52 Heavy Horsepower Grinder INTO AFMG-48 or AFMG-52 Step 1. Remove Lock Knobs, Item No. 14688; Outer disc, Item No. 54303 and Side Entrance Seal, Item No. 57133 from the inlet tube of the Second Grind Machine. Clean out the tube if necessary. Step 2.
  • Page 30 TANDEM OPERATION ILLUSTRATION FOR 35° INLET S/N: 63592 ON...

  • Page 31: Wiring Diagram

    WIRING DIAGRAM...

  • Page 32: Notes

    - NOTES -...
  • Page 33 - NOTES -...

  • Page 34: Safety Label Locations

    SAFETY LABEL LOCATIONS CAUTION KEEP HANDS OUT OF HOPPER DO NOT TAMPER, BYPASS, REMOVE ANY SAFETY INTERLOCK SWITCHES OR OTHER SAFETY DEVICES. ALWAYS DISCONNECT POWER SUPPLY BEFORE REMOVING SHROUDS, GUARDS, COVERS, DOORS, FENCES, PANELS, FOR CLEANING, SERVICING, REASSEMBLING, OR ANY REASON. FAILURE TO COMPLY WITH WARNING COULD RESULT IN SERIOUS BODILY INJURY.

  • Page 35: Operator's Signature Page

    OPERATOR’S SIGNATURE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS. NAME (PRINT) SIGNATURE SUPERVISOR’S...

  • Page 36: Limited Warranty

    The warranty card must be returned to The Biro Manufacturing Company for proper registration. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.

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