1. Manuals
  2. Brands
  3. Continental Girbau Manuals
  4. Dryer
  5. CG115-25 III
  6. Installation manual

Continental Girbau CG115-25 III Installation Manual

Phase 7 with s.a.f.e. and dual timer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
(Phase 7 with S.A.F.E. and Dual Timer)
WARNING: For your safety the information in
this manual must be followed to minimize the
risk of fire or explosion or to prevent property
damage, personal injury or death.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Clear the room, building or area of all
occupants.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
022803JEV/mcronan
CG115-25 III
Installation Manual
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette notice
pour réduire au minimum le risque d'incendie
ou d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
• Ne pas tenter d'allumer d'appareils.
• Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment.
• Évacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
— L'installation et l'entretien doivent être assurés par
un installateur ou un service d'entretien qualifié
ou par le fournisseur de gaz.
For replacement parts, contact the distributor from
which the dryer was purchased or
Continental Girbau, Inc.
2500 State Road 44
Oshkosh WI 54904
Telephone: (920) 231-8222 / Fax: (920) 231-4666
www.cont-girbau.com
®
CGI Part No. A113173

Advertisement

Table of Contents
loading

Related Manuals for Continental Girbau CG115-25 III

Summary of Contents for Continental Girbau CG115-25 III

  • Page 1 CG115-25 III (Phase 7 with S.A.F.E. and Dual Timer) Installation Manual AVERTISSEMENT: Assurez-vous de bien WARNING: For your safety the information in this manual must be followed to minimize the suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie risk of fire or explosion or to prevent property ou d’explosion ou pour éviter tout dommage...
  • Page 2 ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your distributor or the Continental Girbau, Inc. ® Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
  • Page 3 IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
  • Page 4 WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.

  • Page 5: Table Of Contents

    Table of Contents SECTION I IMPORTANT INFORMATION ................3 A. Receiving and Handling ....................... 3 B. Safety Precautions ........................4 SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION ........6 A. Specifications ..........................6 B. Component Identification ......................8 SECTION III INSTALLATION PROCEDURES ................. 10 A.
  • Page 6 SECTION VI ROUTINE MAINTENANCE .................. 45 A. Cleaning ........................... 45 B. Adjustments ..........................46 C. Lubrication ..........................46 D. Lint Drawer Removal ........................ 47 SECTION VII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ......................48 SECTION VIII REVERSING TIMER SPIN/DWELL ADJUSTMENTS........50 SECTION IX SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ...

  • Page 7: Section I

    Continental Girbau, Inc. assumes no responsibility for freight claims or damages. ® 6. If you need assistance in handling the situation, please contact the Continental Girbau, Inc. Traffic Manager at (920) 231-8222 Ext. 16. IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.

  • Page 8: Safety Precautions

    4. Installation and service must be performed by a qualified installer, service agency, or gas supplier. 5. Dryers must be exhausted to the outdoors. ® 6. Although Continental Girbau, Inc. produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
  • Page 9 7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.

  • Page 10: Specifications/Component Identification

    SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION A. SPECIFICATIONS 106.7 cm BASKET DIAMETER 4 2 ” BASKET DEPTH 4 2 ” 106.7 cm BASKET MOTOR 3/4 hp 0.560 kw BLOWER MOTOR 3 hp 2.24 kw DOOR OPENING (DIAMETER) 31-3/8” 79.7 cm 0.98 cu.m. BASKET VOLUME 33.7 cu.ft.
  • Page 11 Specifications CG115-25 III (Gas, Electric, Steam) NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or obligation.

  • Page 12: Component Identification

    B. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description Microprocessor Control and Keyboard (touch pad) Panel Assembly (controls) Control (top access) Door Assembly Main Door Assembly Lint Door Assembly Lint Drawer Wire Diagram (located behind control door) Top Console (module) Assembly...
  • Page 13 2. Dryer Rear View Illus. No. Description Basket (tumbler) (drive) Motor Assembly Blower Motor Mount Assembly Impellor (fan/blower) Assembly Idler Bearing Mount Assembly Basket (tumbler) Bearing Mount Assembly Electric Service Relay Box Heating Unit Data Label and Installation Label Electric service connections are made in this box.

  • Page 14: Installation Procedures

    SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 &...

  • Page 15: Unpacking And Setting Up

    CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint build up. IMPORTANT: Dryer must be installed in a location/environment, which the ambient temperature remains between 40º F (4.44º C) and 130º F (54.44º C). B.
  • Page 16 2. The V-belts are disconnected from the basket drive motor for shipping. Reconnect V-belts before starting the dryer. a. To reconnect V-belts 1) Remove hardware holding back (belt) guard and remove guard from dryer. 2) Lay one (1) belt into motor sheave (pulley) groove and wind belt into corresponding groove of the idler pulley by rotating the idler pulley by hand.
  • Page 17 4. Exhaust Transition Piece WARNING An exhaust duct transition piece is shipped inside of the dryer’s tumbler and MUST be installed on the dryer’s exhaust duct, with the hardware provided, BEFORE location venting is connected to the dryer. THIS EXHAUST DUCT TRANSITION PIECE MUST BE INSTALLED FIRST! Failure to observe this installation requirement may result in damage to the dryer, create a FIRE HAZARD and will VOID...

  • Page 18: Dryer Enclosure Requirements

    C. DRYER ENCLOSURE REQUIREMENTS It is recommended that the rear of the dryer be positioned approximately 3 feet (0.91 meters) from the nearest obstruction (i.e., wall) for ease of installation, maintenance, and service. Bulkheads and partitions should be made of noncombustible materials. The bulkhead facing must not be closed in ALL the way to the top of the dryer.

  • Page 19: Fresh Air Supply Requirements

    D. FRESH AIR SUPPLY REQUIREMENTS When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected.

  • Page 20: Exhaust Requirements

    E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi- heat thermostats.
  • Page 21 a. Outside Ductwork Protection 1) To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the exhaust ductwork travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward.
  • Page 22 b. Vertical Venting When possible, it is suggested to provide a separate exhaust duct for each dryer. The exhaust duct should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible.
  • Page 23 IMPORTANT: For extended ductwork runs, the cross section area of the duct can only be increased to an extent. When the ductwork approaches the maximum limits as noted in this manual, a professional heating, venting, and air conditioning (HVAC) firm should be consulted for proper venting information.
  • Page 24 The main duct may be any shape or cross-sectional area, so long as the minimum cross section area is provided. The illustrations on page 21 show the minimum cross section area for multiple dryer round or square venting. These figures must be increased 10 square inches (64.52 square centimeters) when rectangular main ducting is used, and the ratio of duct width to depth should not be greater than 3-1/2 to 1.
  • Page 26 c. Vertical Venting If it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be channeled into a “common main duct.” The individual ducts should enter the bottom or side of the main duct at an angle not more than 45°...
  • Page 27 NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening. d. Outside Ductwork Protection 1) To protect the outside end of the horizontal ductwork from the weather, a 90°...

  • Page 28: Electrical Information

    F. ELECTRICAL INFORMATION 1. Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO.
  • Page 29 2. Electrical Service Specifications CG115-25 (Gas/Steam) ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) 208 VAC and 240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. IMPORTANT: When fuses are used they must be dual element, time delay, current limiting, class RK1 NOTES: or RK5 ONLY.
  • Page 30 CG115-25 (60 Kw Electric Oven) Reversing, 3ø Motor ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) IMPORTANT: 208 VAC and 240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. NOTES: A. When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value, by applying either local and/or National Electrical Codes to listed appliance amp draw data.
  • Page 31 CG115-25 (72 Kw Electric Oven) Reversing, 3ø Motor ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) IMPORTANT: 208 VAC and 240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. NOTES: A. When fuses are used they must be dual element, time delay, current limiting, class RK1or RK5 ONLY. Calculate/determine correct fuse value, by applying either local and/or National Electrical Codes to listed appliance amp draw data.
  • Page 32 3. Electrical Connections NOTE: A wiring diagram is included with each dryer and is affixed to the rear upper right guard panel of the dryer. The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, and L3), GROUND, and in the case of 4 wire service, the neutral.
  • Page 33 4. Grounding A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable Canada Standards: Canadian Electrical Codes Parts 1 &...

  • Page 34: Gas Information

    (610 meters) are made by changing each burner orifice. If this conversion is necessary, contact the ® distributor who sold the dryer or contact Continental Girbau, Inc. IMPORTANT: THIS GAS DRYER IS NOT PROVIDED WITH AN INTERNAL GAS SUPPLY SHUTOFF AND AN EXTERNAL GAS SUPPLY SHUTOFF MUST BE...
  • Page 35 2. Technical Gas Data a. Gas Specifications TYPE OF GAS NATURAL LIQUID PROPANE Manifold Pressure* 3.5 inches W.C. 8.7 mb 10.5 inches W.C. 26.1 mb In-Line Pressure 6.0 - 12.0 inches W.C. 14.92 - 29.9 mb 11.0 inches W.C. 27.4 mb Shaded areas are stated in metric equivalents * Measured at gas valve pressure tap when the gas valve is on.
  • Page 36 3. Piping and Connections ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and must be done by a qualified professional.
  • Page 37 NOTE: The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

  • Page 38: Steam Information

    H. STEAM INFORMATION It is your responsibility to have ALL steam plumbing connections made by a qualified professional to assure that the installation is adequate and conforms with local and state regulations or codes. IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure which will VOID THE WARRANTY.
  • Page 39 a. The pressure of the condensate in the steam supply line will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made within a minimum 12-inch (30.48 cm) riser. This will prevent any condensate from draining towards the dryer.
  • Page 40 4. Steam Damper Air System Connections This dryer is manufactured with a pneumatic (piston) damper system which requires an external supply of compressed air (0.75 cfh @ [0.02 cmh]). The air connection is made to the steam damper solenoid valve which is located at the rear inner top area of the dryer just above the electric service relay box.
  • Page 41 6. Steam Damper Air Piston (Air Control) Operation Adjustment Although the damper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bar), steam damper operation must be checked before the dryer is put into operation. Refer to page 36 for instructions to check system damper operation.

  • Page 42: Preparation For Operation And Start-Up

    I. PREPARATION FOR OPERATION AND START-UP The following items should be checked before attempting to operate the dryer: 1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label that is affixed to either the backside of the upper control door or left side panel/wall area behind the control door.

  • Page 43: Preoperational Test

    J. PREOPERATIONAL TEST ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. 1.
  • Page 44 2) The dryer is equipped with a Direct Spark Ignition (DSI) system which has internal diagnostics. If ignition is not established after the first attempt the DSI module will attempt two (2) more times. If ignition is not established, the heat circuit DSI module will “LOCKOUT” until it is manually reset. To reset the DSI system, open and close main door and restart dryer (press the “ENTER/START”...
  • Page 45 b. Dual Timer Dryers 1) Turn drying timer knob for a time of 20 minutes. 2) Select “High Temp.” 3) Push “Push To Start” switch. 4) To stop dryer, open the main door. a) Spin and dwell (stop) times are adjustable at the reversing timer. BASKET (TUMBLER) COA TING The basket (tumbler) is treated with a protective coating.

  • Page 46: Shutdown Instructions

    K. SHUTDOWN INSTRUCTIONS If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed: 1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker. 2.

  • Page 47: Service And Parts Information

    Continental Girbau, Inc. equipment was purchased. If ® the distributor cannot be contacted or is unknown, contact the Continental Girbau, Inc. for a distributor in your area. NOTE: When contacting the Continental Girbau, Inc.

  • Page 48: Warranty Information

    9. ALL returns must be properly packaged to insure that they are not damaged in transit. Damage claims are the responsibility of the shipper. ® 10. ALL returns should be shipped to Continental Girbau, Inc. in such a manner that they are insured and a proof of delivery can be obtained by the sender.

  • Page 49: Routine Maintenance

    SECTION VI ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location.

  • Page 50: Adjustments

    WARNING: When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straighten by using a fin comb, which is available from local air conditioning supply houses. 90 DAYS Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal exhaust ducting.

  • Page 51: Lint Drawer Removal

    D. LINT DRAWER REMOVAL To remove the lint drawer from the dryer pull drawer out approximately halfway. Rotate/move lint drawer stop hinge (refer to the illustration below) downward and pull drawer out. IMPORTANT: After replacing the lint drawer back into the dryer, be sure to rotate/move hinge back to the upward stop position.

  • Page 52: Procedure For Functional Check Of Replacement Components

    SECTION VII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (computer) Board a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. b. Start the drying cycle by pressing any of the preset cycles in letters A-F. c.
  • Page 53 2. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760) Theory Of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open...as long as there is a call for heat.

  • Page 54: Reversing Timer Spin/Dwell Adjustments

    SECTION VIII REVERSING TIMER SPIN/DWELL ADJUSTMENTS Dual timer models with “reversing option” have an electric reversing timer in the electric service box, which is located in the upper rear area of the dryer. Both the dwell (stop) time and basket (tumbler) spin time are adjustable by mode selection switches located on the electronic timer (as noted in the illustration below).

  • Page 55: Sensor Activated Fire Extinguishing (S.a.f.e.) System

    SECTION IX SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM S.A.F.E. System In Action The exclusive Sensor Activated Fire Extinguishing (S.A.F.E.) System will extinguish fires that may start in the drying basket (tumbler). A series of sensors positioned throughout the basket (tumbler) and interfaced with the microprocessor will trigger the S.A.F.E. system water jet(s) to quickly extinguish the flames.

  • Page 56: Installation

    BEFORE YOU START! CHECK LOCAL CODES AND PERMITS Call your local water company or the proper municipal authority for information regarding local codes. IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the plumbing installation is adequate and conforms to local, state, and federal regulations or codes.
  • Page 57 2. Water Connections: The water connection is made to the 1/2” M.P.T. bushing of the electric water solenoid valve located at the rear upper left area of the dryer (see photo). The water solenoid valve has a 3/8” M.P.T. connection and a 1/2” bushing is supplied to provide the minimum 1/2-inch supply (feed) line.
  • Page 58 OPTIONAL MANUAL BYPASS Provisions are made in the dryer sensor activated fire extinguishing (S.A.F.E.) system for the installation of an optional manual bypass. Depending on the model dryer, the connections for the manual bypass are made at the “T” or “four way” fitting located in the outlet supply side of the water solenoid valve. The use and connections of this manual bypass are at the option or discretion of the owner.

  • Page 59: Sensor Activated Fire Extinguishing (S.a.f.e.) System Theory Of Operation

    Sensor Activated Fire Extinguishing (S.A.F.E.) System Theory of Operation While the dryer is in an idle state or 20-seconds after the heat turns off, the Phase 7 control monitors the S.A.F.E. system probe located in the top of the basket (tumbler) chamber and records the minimum temperature. If the minimum recorded S.A.F.E.

  • Page 60: System Parts Break Down

    Replacement parts can be obtained from your distributor or Continental Girbau, Inc. . When ordering ® replacement parts from the factory, you can FAX your order to Continental Girbau, Inc. at (920) 231-4666 ® or telephone your order directly to Continental Girbau, Inc.
  • Page 61 Illus. No. Part No. Qty. Description 822752 S.A.F.E. System Temperature Probe Assembly (includes illus. nos. 1 through 5) 154007 Push On Fastener 390390 Sensor Bracket ONLY 150301 #8-18 x 7/16” Phillips Pan Head TEK Screw 122647 Connector ONLY (does not include terminals)
  • Page 62 CGI A113173 1 - 03/05/03-25 2 * 04/18/03-25...

Table of Contents