Continental Girbau L28STK30G Owner's Manual

30 lb. stack laundry dryer gas

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OWNER'S MANUAL
30 Lb. Stack Laundry Dryer
CONTINENTAL GIRBAU, INC.
HEADQUARTERS
2525 Bowen Street
Oshkosh, WI
54901-2021
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN2030SC (ECN5667)
MODEL
GAS
L28STK30G
Phone:
FAX: (414) 231-4666
10/99
(414) 231-8222
D0553

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Summary of Contents for Continental Girbau L28STK30G

  • Page 1: Model Numbers & Company Address

    OWNER'S MANUAL 30 Lb. Stack Laundry Dryer MODEL L28STK30G CONTINENTAL GIRBAU, INC. HEADQUARTERS 2525 Bowen Street Phone: (414) 231-8222 Oshkosh, WI 54901-2021 FAX: (414) 231-4666 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER. MAN2030SC (ECN5667) 10/99 D0553...
  • Page 2: Important Notices

    IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: Purchaser must post the following notice in a prominent location: WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
  • Page 3 ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre...
  • Page 4 WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments, (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire.
  • Page 5: Dryer Warranty

    CISSELL DRYER WARRANTY The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS 30 LB. STACK LAUNDRY DRYER PAGE PAGE Model Numbers & Company Address ......... 1 Bearing Replacement Instructions ..........33 Important Notices ..............2-4 Basket Alignment ............... 34 Dryer Warranty ................5 Basket Shimming Instructions ............. 35 Table of Contents ................. 6 Air Switch Adjustment ...............
  • Page 7: Warnings, Cautionary Notes And Symbols

    SYMBOLS The following symbols are used in this manual and/or on the machine. Symbol Description NOTE! Hot! Do Not Touch Heib! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar Heet! Niet Aanraken dangerous voltage tension dangereuse Gafahrliche elektrischeSpannung tension peligrosa marche conectado...
  • Page 8 SYMBOLS The following symbols are used in this manual and/or on the machine. Symbol Description rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha...
  • Page 9: Unpacking And General Installation

    Unpacking/General Installation (All Dryers) Upon arrival of the equipment, any damage in shipment should be UNPACKING reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment. See outline clearance diagrams for correct dimensions. Remove all packing material such as: tape, manuals, skid, etc.
  • Page 10: Dryer Outline Dimensions (Illustration)

    Outline Dimensions Page 10...
  • Page 11: Specifications

    General Specifications Motor Size............1/2 Hp (0.38 kW) per pocket GENERAL SPECIFICATIONS Basket Load Capacity ........30 lb (14 kg) Dryweight per pocket Basket Size ........... 28" (712 mm) Diameter x 30" (762 mm) Deep (per pocket) Door Opening ..........22 5/8" (575 mm) Total Amps, Voltage, Cycle .........
  • Page 12: General Information And Motor List

    General Information GENERAL The dryer is so designed that when an operator opens the dryer door, INFORMATION the basket and exhaust fan stops. You can expect fast drying from a laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere.
  • Page 13: Grounding Instructions

    Grounding Instructions (Illustration) Grounding Terminal Green Grounding Wire ELECTRICAL Dryers must be electrically grounded by a separate #14 or larger CONNECTIONS green wire from the grounding terminal within the service connection box to a cold water pipe, or through the fourth green wire properly grounded and connected to the grounding terminal.
  • Page 14: Gas Piping And Gas Loop Piping Installation

    Gas Piping Installation GAS PIPING 1. The installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, INSTALLATION ANSI Z223.1 or the CAN/CGA-B149, Installation Codes. 2. Check identification nameplate for type of gas for dryer. 3.
  • Page 15 Gas Piping Installation (Illustration) Valve Supply The dryer and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). The dryer must be isolated from the gas supply piping system by closing it's individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
  • Page 16 Gas Service Installation Instructions The size of the gas service pipe is dependant upon many variables, GAS SERVICE such as tees, lengths, etc. Specific pipe size should be obtained from INSTALLATION the gas supplier. Refer to the “Gas Pipe Size” chart in this manual for INSTRUCTIONS general gas pipe size information.
  • Page 17: Gas Pipe Size Chart

    Gas Pipe Size Chart TOTAL BTU/HR GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS (for LP Gas correct AT 7” W.C. (17.5 MBAR) PRESSURE TOTAL total BTU/HR below by KCAL multiplying by .6) In figuring total length of pipe, make allowance for tees and elbows. HOUR (25 ft.) (50 ft.)
  • Page 18: Exhaust Installation-Multiple Manifold Duct

    Multiple Vented Installation Whenever possible, each stack dryer tumbler should have an individual short Single dryer straight exhaust duct. Multiple dryers Whenever possible, each dryer tumbler in multiple installations should have individual short straight exhaust ducts. If an individual or dual duct is not possible, install a long tapered main connector duct.
  • Page 19: Exhaust Installation With Separate Exhaust

    Dryer Installation With Separate Exhaust (Preferred) DRYER INSTALLATION WITH SEPARATE EXHAUST For ductwork less than 14 feet (5) and 2 elbows equivalent and less than (PREFERRED) 0.3 inches (7.7 mm) static pressure: NEVER exhaust the dryer into a chimney. NEVER install wire mesh screen over the exhaust or make-up air area.
  • Page 20: Dryer Make-Up Air Requirements

    Suggested Minimum Dryer Make-up Air Requirements Dryer Dryer Pocket Maximum Air Flow Duct Size For Required Make-up Model Capacity Rate per Pocket Service Connection Air Area per Pocket m3/h inch sq. inch cm2 C 30 13.6 1190 C 30 E/S 13.6 C 30 ST 13.6...
  • Page 21: Exhaust And Venting

    Exhaust and Venting DRYER AIR FLOW Nothing is more important than air flow for the proper operation of a clothes INSTALLATION dryer. A dryer is a pump which draws make-up air from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of-doors.
  • Page 22: Rules For Safe Operation

    Rules for Safe Operation of Dryer 1. Be sure your dryer is installed properly in accordance with the RULES FOR SAFE recommended instructions. OPERATION OF DRYER 2. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service. 3.
  • Page 23: Operating Instructions-Coin Meter

    Operating Instructions—Coin Meter Models OPERATING INSTRUCTIONS—COIN METER MODELS OPERATING INSTRUCTIONS—COIN 1. After loading the dryer with water washed clothes, close the loading METER MODELS door. 2. ELECTRO-MECHANICAL COIN METER: Insert proper coin(s) in slot and turn knob until it stops. COMPUTERIZED COIN METER: Insert coin.
  • Page 24 Operating Instructions—Coin Meter Models IMPORTANT IMPORTANT If the dryer door is opened during the drying cycle, the fan and heat will shut off. Press “START” button to resume the cycle. This dryer is designed for a capacity maximum load. Overloading it will result in longer drying time and damp spots on some of the load.
  • Page 25: Service Savers

    Service Savers To help you troubleshoot the dryer, listed below are the most common TROUBLESHOOTING reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WON’T START 1. Is the door completely closed? DRYER WON’T START 2.
  • Page 26 Troubleshooting Chart Troubleshooting Chart TROUBLE CAUSE REMEDY Motor will not start. No power. Check fuses on circuit breakers. Make sure main control switch is “on”. Check bonnet thermostat (gas only). Incorrect power. Check power source; voltage, phase and frequency must be the same as specified on electrical rating plate.
  • Page 27 Troubleshooting Chart Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer noisy or vibrating. Not leveled. Check manual for proper leveling procedures. Fan out of balance. Accidental damage to the fan blade can change the dynamic balance. Damaged fans should be replaced. Basket rubbing. Adjust basket clearance.
  • Page 28 Troubleshooting Chart Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer runs, but no heat. Air switch out of adjustment. See air switch adjustment sheet. (continued) Air switch defective. Replace air switch. Gas pressure too low. Check manifold pressure and adjust to pressure specified on rating plate.
  • Page 29 Troubleshooting Chart Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer too hot. Incorrect main burner orifices. Replace orifices. Check factory for correct size. Inadequate make-up air. Make-up air must be 4 to 6 times the exhaust area of the dryer. Lint accumulated. Remove lint.
  • Page 30: Spark Ignition System

    Direct-Spark Ignition Operation NOTE: Some models are equipped with a dual ignition system. DIRECT SPARK The dual ignition system contains two direct spark IGNITION ignition modules in parallel. Each module has its own OPERATION flame sense circuit and acts independently of the other. If either bonnet limit thermostat opens because of high heat or flame impingement, the entire ignition system will shut down.
  • Page 31 DIRECT SPARK IGNITION OPERATION FLOW CHART Page 31...
  • Page 32: General Maintenance

    General Maintenance 1. Clean lint trap daily. Remove lint before or after each day of GENERAL operation. A clean lint trap will increase the efficiency of the dryer and MAINTENANCE the moisture-laden air will be exhausted outside more quickly. 2. Keep basket and sweep sheets clean. Clean as often as needed. The basket and sweep sheets are accessible by removing the front panel of the dryer.
  • Page 33: Bearing Replacement Instructions

    Bearings Replacement Instructions (Illustration) Step 1 Remove belt guard, V-belt, spacer and basket BEARING REPLACEMENT sheave. INSTRUCTIONS Step 2 Loosen set screws on the flange bearing and on the pillow block bearing. Step 3 Remove the bolts holding the pillow block bearing and take it off the shaft.
  • Page 34: Basket Alignment

    Basket Alignment Instructions BASKET ALIGNMENT Step 1 Loosen both eccentric locking collars on the two basket bearings (flange and pillow block types). Loosen the set INSTRUCTIONS screws and turn clockwise. If necessary, use a punch and mallet, striking the punch hole in a clockwise direction to break it loose.
  • Page 35: Basket Shimming Instructions

    Basket Shimming Instructions BASKET SHIMMING This procedure is normally necessary when replacing either the basket or the spider assembly on any dryer. Proper shimming is INSTRUCTIONS crucial to obtain a true running basket. A. Align the basket as per instructions in the manual. B.
  • Page 36: Air Switch Adjustment

    Air Switch Adjustment (Illustration) (20 mm) AIR SWITCH 1. Shut off current; disconnect leads and remove air switch. ADJUSTMENT 2. Lay air switch assembly on flat surface. Adjust air blade at “A” (FIGURE 1) so that air blade lays flat and surface “B” is parallel to the flat surface.
  • Page 37 Ref. Part Description TUD0083 JACKET WELDED ASS’Y TUD0283 INSULATION, TOP TUD0375 COIN CHUTE TU7733 SCREW SELF TAP TUD0258 SPRING RETAINER EA-00650-0 SWITCH, LINT DRAWER TUD0241 SWEEP SHEET LR TUD0239 SWEEP SHEET UR TUD0240 SWEEP SHEET LL TUD0134 SWEEP SHEET UL TUD0282 INSULATION SIDE Page 37...
  • Page 38: Tumbler Assembly

    DOOR ASSEMBLY Parts—Tumbler Assembly Page 38...
  • Page 39: Control Panel Cover

    CONTROL PANEL PARTS - TUMBLER ASSEMBLY Ref. Part Description LA-00121-0 LOCK AND KEY CONTROL CA-00748-0 TRIM, BOTTOM ALM TUD0234WH COVER PLT W/A SB-00951-0 SCREW #8 TU2853 LINT DRAWER GASKET TUD00366 MAGNET SNAP CATCH TU7858 LABEL, INSTRUCTIONS CA-00749-0 TOP TRIM, ALM Page 39...
  • Page 40: Lint Drawer Assembly

    LINT DRAWER ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description SB-00951-00 SCREW, #8 TUD0256 MESH SCREEN TUD0412 PLUG-DOUBLE-D(NO LOCK) LA-00121-0 LOCK TUD0279WH FRAME, DRAWER(NO LOCK) TUD00048WH FRAME, DRAWER(LOCKING) TUD0198 KICK PLATE TUD0249WH COVER PLT W/A TU2853 GASKET TUD00366 MAGNET SNAP CATCH TU7858 LABEL, INSTRUCTIONS Page 40...
  • Page 41: Front Panel

    THERMOSTAT ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description TUD0259 THERMOSTAT BRACKET TU7733 SELF TAP SCREW SB-00952-0 SCREW 6/32-3/8 TU7733 SELF TAP SCREW TU3400 NUT, HEX #6-32 TU11991 THERMOSTAT-CONTROL TU3266 NUT, BRASS-HEX #8-32 EA-00594-0 SAFETY THERMOSTAT Page 41...
  • Page 42: Coin Control

    CONTROL-COIN PARTS - TUMBLER ASSEMBLY Ref. Part Description M270 #6 LOCK WASHER TU12253 STUD, #6-32 TU14404 CONTROL (DMP) TU14451 OVERLAY (UPPER) TU14406 OVERLAY (LOWER) TU3400 NUT, #6-32 TUD0336 COIN DROP TUD0367 #5-40 NUT TUD0452 ASM, DMPC PANEL (UPPER) TUD0453 ASM, DMPC PANEL (LOWER) Page 42...
  • Page 43: Opl Control

    CONTROL -OPL PARTS - TUMBLER ASSEMBLY Ref. Part Description M270 #6 LOCK WASHER TU12253 STUD #6-32 TU14404 DMP CONTROL TU14405 OVERLAY TU3400 NUT, #6-32 TUD0458 LFT DMP PANEL (UPPER) TUD0459 RHT DMP PANEL (LOWER) Page 43...
  • Page 44: Basket Assembly

    BASKET ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description TU2083 BASKET ASS’Y TUD0089 SPIDER W/A TU2882 NUT HEX 1/2-20 TU2883 WASHER 1/2”-CUT TU2831 1/2” WASHER TU5863 ADJUSTING SHIM TU2313 BOLT 1/2-20 x 31 Page 44...
  • Page 45: Rear

    REAR PARTS - TUMBLER ASSEMBLY Ref. Part Description TUD0083 JACKET WELDED ASS’Y TU7733 SCREW SELF TAP TUD0246 BELT GUARD COVER Page 45...
  • Page 46: Power Box

    POWER TAP PARTS - TUMBLER ASSEMBLY Ref. Part Description C1365 REGAL CONNECTOR SC517 J-BOX TU7733 SELF TAP SCREW SC518 J-BOX COVER TU14958 TERMINAL BLOCK TU14959 TERM. BLK END/GRND C170 BUSHING CFA2400 FLEXABLE CONDUIT Page 46...
  • Page 47: Basket Support

    BASKET SUPPORT PARTS - TUMBLER ASSEMBLY Ref. Part Description TUD0076 PULLEY 18” CAST IRON TU10676 BEARING, PILLOW BLOCK OP251 WASHER, 1/2” FLAT TU2195 1/2” BOLT OP233 NUT, 1/2” TUD0411 BEARING BOX ASSY RC347 CAP SCREW 1/2-13 TU2883 WASHER 1/2” FLAT TU13372 NUT, 1/2-13 W/NYLON TU10002...
  • Page 48: Motor Assembly

    MOTOR ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description IB140 3/8” FLAT WASHER VSB134 3/8” LOCK WASHER TU4787 NUT, 3/8-16 DA-00460-0 FELT SEAL FB124 WASHER 5/16-18 EA-00648-0 BRACKET CLIP EA-00211-0 CONNECTOR 3/8” STRT DA-00510-0 PULLEY, 2.5 (50HZ) DA-00516-0 PULLEY, 2 (60HZ) DA-00428-0 MOTOR 1/2HP-115/230V 1PH DA-00447-0...
  • Page 49: Air Switch Assembly

    AIR SWITCH ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description CFA4000 CONDUIT 3/8” F876 CONNECTOR, TOMIC ANGLE C170 BUSHING F888 “E” RING TU2463 ACTUATOR ARM TU3476 AIR SWITCH DECAL TU1771 TINNERMAN NUT #6 TU8155 SWITCH TU1770 INSULATOR TU7733 SCREW SELF TAP TU8171 AIR SWITCH BRACKET TU3219...
  • Page 50: Idler Assembly

    IDLER ASS’Y PARTS - TUMBLER ASSEMBLY Ref. Part Description TUD0174 IDLER ADJUSTING PLATE VSB130 5/16” WASHER FB124 5/16 BOLT TUD0171 BEARING HOUSING ASS’Y DA-11711-0 SHAFT TUD0187 DA-00530-0 PULLEY 2.5” TUD0196 AX34 BELT- COG DA-00531-0 9” PULLEY DA-00522-0 AX62 BELT - COG TU5439 BOLT 5/16-8 PT539...
  • Page 51: Rear Control Box

    REAR CONTROL BOX PARTS - TUMBLER ASSEMBLY Ref. Part Description TU7733 SCREW SELF TAP TU14675 SPARK MODULE 24V GA-00803-0 HI-VOLT CABLE TU2372 SNAP BUSHING TU2490 PLUG TU13463 CONTACTOR-24V 9AMP TU13480 TRANSFORMER 200-240V TU13515 TRANSFORMER 120V TUD0243 COVER, REAR CTL/BOX TUD0315 PLATE-CONTROL PNL Page 51...
  • Page 52: Bonnet Assembly

    BONNET ASSEMBLY PARTS - TUMBLER ASSEMBLY Ref. Part Description TUD0162 BONNET WELDED ASS’Y TUD0242 IGNITOR MOUNTING BRACKET GA-00764-0 IGNITOR ELECTRODE TU7733 SCREW SELF TAP GA-00803-0 HI-VOLTAGE CABLE TU4934 NUT 1/4-20 TU2846 LOCK WASHER 1/4 TU2847 WASHER 1/4 CB36 HEX HD SCREW 1/4-20 TU3539 ORIFICE GA-00774-0...

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