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Related Manuals for Manitowoc Garland Induction Designer Series
Summary of Contents for Manitowoc Garland Induction Designer Series
- Page 1 Induction Designer Series RTCS® Built-In Line Single Cook Zone and Wok Installation, Operation and Maintenance Manual models GI-BH/IN 2500 GI-SH/IN 2500 GI-SH/IN 3500 GI-SH/IN 5000 GI-SH/WO/IN 3500 GI-SH/WO/IN 5000 GI-SH/WO/IN 8000 Original Instructions Part Number 4520898 Rev 7 11/15...
- Page 2 READ THIS MANUAL ABOUT THIS MANUAL Throughout this manual, the induction appliance model Warning indicated on the cover page is referred to as appliance, Read this manual thoroughly before installing, induction appliance or equipment. operating, or performing maintenance on the A period (.) is used in this manual as the decimal separator.
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Page 3: Definitions
Safety Notices Safety Notices DISCLAIMERS DANGER DEFINITIONS Disregarding any safety instructions may cause harm to DANGER people, the surroundings, and the equipment. Garland Indicates a hazardous situation that, if not avoided, will is not responsible for any damages or personal injury result in death or serious injury. -
Page 4: Correct Disposal Of This Product
Safety Notices NOTE: Proper installation, care and maintenance are Warning essential for maximum performance and trouble-free Do not store or use gasoline or other flammable vapors operation of your equipment. Visit our website or liquids in the vicinity of this or any other appliance. www.mtwkitchencare.com for manual updates, Never use flammable oil soaked cloths or combustible translations, or contact information for service agents in... -
Page 5: Table Of Contents
Table of Contents Safety Notices Definitions..............................3 Safety symbols and Warnings on the Appliance ................3 Disclaimers ..............................3 Correct Disposal of This Product .......................4 Section 1 General Information Description of Product ....................... 7 Application ......................... 7 Compliances ........................7 Components and Features ....................7 Serial Plate Location ...................... - Page 6 Table of Contents (continued) Section 3 Operation Operation Safety—Disclaimer ......................40 Operation Safety—Personal Protection ..................40 Important Rules—Operation and Maintenance ............42 Proper Induction Cookware ....................43 Condition ............................... 43 Round bottom Wok pans........................43 Material ..............................43 BOIL TEST: Testing Cookware efficiency ..................43 Size of Pan ..............................
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Page 7: General Information
Section 1 General Information Description of Product Components and Features 1. One (1) Induction Single Cooktop/Wok Assembly Built with a robust construction, our induction appliances are compact and powerful with the revolutionary RTCS® RTCS® built-in induction single zone cooktop or wok, or RTCSmp®... -
Page 8: Serial Plate Location
General Information Section 1 Serial Plate Location Serial Number The serial number is located on the serial plate. The serial plate specifies the model number, serial number, and electrical specifications of the appliance. READING THE SERIAL NUMBER See illustration below for location. Example: BA01 . -
Page 9: Installation
Section 2 Installation INSTALLATION SAFETY—DISCLAIMER INSTALLATION SAFETY—CLEARANCE AND VENTILATION DANGER DANGER Installation must be carried out by registered installation Risk of Fire or Shock or Equipment Failure contractors only. All minimum clearances must be maintained. Air intake The contractors are responsible for interpreting all vents and exhaust vents must not be blocked or be instructions correctly and performing the installation restricted by the installation. -
Page 10: Personal Protection
Installation Section 2 INSTALLATION SAFETY—ELECTRICAL PERSONAL PROTECTION DANGER DANGER All electrical connections must be carried out by a All utilities (gas, electric, water and steam) must be certified electrical contractor, who is responsible for OFF to all equipment and locked out of operation the correct rating and installation of the appliance. -
Page 11: Exploded View Of A Typical Installation
Section 2 Installation INSTALLATION SAFETY—CUSTOM BUILT STRUCTURE Warning The induction appliance is designed to be installed into a custom built counter or an island suite. The appliance includes a number of components that have to be installed separately. Customers are responsible for providing proper installation mounting for the components. -
Page 12: Planning For Installation
Installation Section 2 Planning for Installation The induction appliance is designed to be installed See sections Cabinet Requirements on page into a custom built counter or an island suite. You 12, Ventilation Methods on page 14, Typical must plan ahead for the location, ventilation Applications on page 16 and Specifications on and electrical requirements for the induction page 23... - Page 13 Section 2 Installation built fresh air intake plenum for low profile Example 2. application. • Install louvered opening or ventilation gaps to aid air movement and to allow hot exhaust to escape. • Depending on the air path and the amount of natural air movement, install ventilation fan on the cabinet to pull quickly hot exhaust away from the electronic equipment.
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Page 14: Ventilation Methods
Installation Section 2 Ventilation Methods When managing airflow around the induction equipment, door with louvered openings. you must consider many factors including: Ventilation gaps are created around the cabinet • The number and type of the appliances and the amount doors to aid air movement. - Page 15 Section 2 Installation Examples of Ventilation at Front of Cabinet Examples of Ventilation at Back of Cabinet Fresh air intake into the cabinet is important to keep the Adequate exhaust openings must be provided to allow hot ambient temperature low and to push hot exhaust out of air to escape.
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Page 16: Typical Applications
Installation Section 2 Typical Applications APPLICATION EXAMPLE 1 In this section you will find examples of the most common installations for the induction appliance. • Multiple appliances of the same or different types are built into the same counter or island suite. •... - Page 17 Section 2 Installation Application Example 1: Multiple Appliances and Ventilation. Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air. Application Example 1: Multiple Appliances and Electrical Installation. Part Number 4520898 Rev 7 11/15...
- Page 18 Installation Section 2 APPLICATION EXAMPLE 2 • The equipment is built into a large, enclosed compartment. There is ample of space to install the appliance, the air intake kit and to service the equipment. • See Important Design Features on page 16 for the descriptions of items in illustration.
- Page 19 Section 2 Installation APPLICATION EXAMPLE 3 • The equipment is built into a small, enclosed • The intake air must always be filtered. compartment of a counter with an open base. The • Illustration, item 11 and 12: Metal air intake filter holder compact profile of the appliance is ideal for a front of and filter shown are provided in the air intake kit (Kit house cooking station.
- Page 20 Installation Section 2 APPLICATION EXAMPLE 4 • This is an application of a low profile design, combined with additional functionalities such as cold or dry storage base. The induction equipment and wiring are isolated and protected in the upper compartment. •...
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Page 21: Countertop Support Requirements
Section 2 Installation Countertop Support Requirements Flush-Mount Installation On A Typical Countertop Caution EXAMPLE 1 Consultants, fabricators and designers must consult their countertop suppliers when designing an appropriate (i) A typical countertop of 2 to 3 mm thick. (ii) A support structure and clearance for the countertop and support bracket is stud-mounted (or welded) onto the the installation. - Page 22 Installation Section 2 Flush-Mount Installation On Stone Countertop Top-Mount Installation On Stone Countertop EXAMPLE 4 EXAMPLE 7 (i) A stone block is glued to the stone countertop. (ii) (i) A support bracket (minimum 2mm [14-gauge]) is A chamfer is necessary to provide adequate exhaust stud-mounted onto the countertop.
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Page 23: Specifications
Section 2 Installation Specifications SUMMARY OF DIMENSIONS AND CLEARANCES See details in dimensional drawings, page 25 to page 29 Dimension Table Model inch inch inch inch inch BH/IN 12.20 11.02 11.02 5.04 0.06 SH/IN 2500 15.12 13.03 12.99 7.13 0.06 SH/IN 3500, 5000 15.12 13.03... - Page 24 Installation Section 2 Parallel Configuration and Clearance When installing multiple appliances into the same counter, a minimum distance between two appliances must be maintained. This gap prevents electrical interference and ensures proper air ventilation between the appliances. Notice The orientation of each appliance in a parallel configuration will affect the ventilation requirements.
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Page 25: Dimensions: Bh/In
Section 2 Installation DIMENSIONS: BH/IN Measurements in mm and [inch]. [10.23] [0.06] [4.06] [12.20] [10.23] [6.73] [11.02] 310 [12.20] Required cut-out of the work top min. 11.42" x 11.42" [290mm x 290mm] Mounting height [5.04] min. 7.87" [7.32] [200mm] [3.07] air supply [11.02] Indicates the direction of airflow. -
Page 26: Dimensions: Sh/In 2500
Installation Section 2 DIMENSIONS: SH/IN 2500 Measurements in mm and [inch]. [12.60] [0.06] [15.12] [5.63] [12.60] [7.20] [12.99] [15.12] Required cut-out of the work top min. 13.78' x 13.78' [350mmx 350mm] Mounting height min. 9.45" [240mm] [7.13] [8.90] Air supply [3.86] [13.03] Indicates the direction of airflow. -
Page 27: Dimensions: Sh/In 3500, Sh/In 5000
Section 2 Installation DIMENSIONS: SH/IN 3500, SH/IN 5000 Measurements in mm and [inch]. Indicates the direction of airflow. Cooling Fan and Fresh Air Intake Hot Exhaust Vents Connector for Control Unit Cable and Plug Amphenol Plug of Control Unit shown Power Supply Cable Countertop Cut-Out Dimension for Top-Mount Installation... -
Page 28: Dimensions: Sh/Wo/In 3500, Sh/Wo/In 5000, Sh/Wo/In 8000
Installation Section 2 DIMENSIONS: SH/WO/IN 3500, SH/WO/IN 5000, SH/WO/IN 8000 Measurements in mm and [inch]. Indicates the direction of airflow. Cooling Fan and Fresh Air Intake Hot Exhaust Vents Connector for Control Unit Cable and Plug Amphenol Plug of Control Unit shown Power Supply Cable Countertop Cut-Out Dimension for Top-Mount Installation... -
Page 29: Dimensions: Control Unit
Section 2 Installation DIMENSIONS: CONTROL UNIT 2.5" 4.09" (104 mm) (63.5 mm) 3.62" 4.72" 4.09" (92 mm) (120 mm) (104 mm) 0.08" (2 mm) 4.72" (120 mm) 4.72" (120 mm) 2.36" (60 mm) Ø0.31" x Ø0.18 (Ø8 x Ø4.5 mm) Ø0.33"... -
Page 30: Cut-Out Dimensions: Cooktop And Wok Assemblies, Bh/In, Sh/In, Sh/Wo/In
Installation Section 2 CUT-OUT DIMENSIONS: COOKTOP AND WOK ASSEMBLIES, BH/IN, SH/IN, SH/WO/IN Two options to install: top-mount or flush-mount. NOTE: Installation gaps must be sealed properly with silicone to prevent water ingress. Details in Installation Instructions on page 34 Top-Mount Installation Flush-Mount Installation Shown below: Shown below:... -
Page 31: Cut-Out Dimensions: Control Unit Installation Template
Section 2 Installation CUT-OUT DIMENSIONS: CONTROL UNIT INSTALLATION TEMPLATE Two options to install: front-mount or back-mount. NOTE: Install the unit in an UPRIGHT position. Front-Mount Installation Back-Mount Installation Mount the unit onto the back of a panel Mount the unit onto the front of a panel NOTE: Thickness of panel (below, item ): maximum 1.5mm [16 gauge]. -
Page 32: Cut-Out Dimensions: Air Intake Kit Air Filter Holder
Installation Section 2 CUT-OUT DIMENSIONS: AIR INTAKE KIT AIR FILTER HOLDER (4x) 10.95" [278.0mm] 3/16" [4.5mm] 10.15" [257.8mm] FRONT BACK Cut-Out: 6.496" x 9.252" [165 x 235 mm] Part Number 4520898 Rev 7 11/15... -
Page 33: Electrical Specifications
Section 2 Installation ELECTRICAL SPECIFICATIONS ELECTRICAL CABLES • Power supply cable and plug, 1.8-meter [6-foot] long Model Power Voltage (50/60 Hz) Plug (exception 440V appliance). BH/IN 2500 2500W 12A 208V 1Φ • Control unit cable with an Amphenol plug, 1-meter [3- 2500W 11A 240V 1Φ... -
Page 34: Installation Instructions
Installation Section 2 Installation Instructions INSTALLING THE COOKTOP OR WOK ASSEMBLY NOTE: Countertop thickness of about 2mm is shown in Notice the illustrations as an example. Brackets and fasteners for To protect the induction equipment from water installation are not provided. penetration, you must apply and bond the silicone NOTE: Provide enough time for the silicone to cure per adhesive properly to create a water-tight seal. - Page 35 Section 2 Installation 3. Carefully lower the appliance into the opening. Center the appliance. FLUSH-MOUNT Method: TOP-MOUNT Method: 4. At the same time, level and press the frame into the silicone, allowing a complete water tight seal between the appliance and the countertop. Wipe up any excess silicone.
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Page 36: Installing The Control Unit
Installation Section 2 INSTALLING THE CONTROL UNIT NOTE: Do not dis-assemble the unit. Do not remove or loosen any screws on the control unit. NOTE: Install the unit in an UPRIGHT position. NOTE: Fasteners for installation are not provided. Front-Mount Installation Back-Mount Installation •... -
Page 37: Installing The Air Intake Kit (P/N 95000021)
Section 2 Installation INSTALLING THE AIR INTAKE KIT (P/N 95000021) To install the air intake kit: Notice 1. Fasten the air duct flange (from the air intake kit) onto The maximum length of the air duct must not the cooling fan, which is located on the bottom of the exceed 244cm [96”]. -
Page 38: Connecting The Components
Installation Section 2 CONNECTING THE COMPONENTS 3. Connect the Amphenol plug (below, ) from the Read and understand all installation safety control unit to the cooktop/wok assembly: instructions regarding Electrical and Personal Protection. • The mating connectors are keyed such that the plug can be connected in only one orientation. -
Page 39: Function Test
Section 2 Installation Function Test • Read and understand all installation safety instructions regarding Personal Protection. • Observe also ALL operation safety requirements in section 3 Operation. Testing procedure: 1. Examine the cookware for induction cooking: • Pans must be induction ready. See details in section 3 Operation. -
Page 40: Operation
Section 3 Operation OPERATION SAFETY—DISCLAIMER OPERATION SAFETY—PERSONAL PROTECTION Notice DANGER Induction appliances are more powerful, heat up The on-site supervisor is responsible for ensuring that pans quicker, and cook food faster than conventional operators are made aware of the inherent dangers of cooking equipment. - Page 41 Section 3 Operation Cooking with Induction Glass-Tops Models Warning Warning Short Cook Time Never Leave An Empty Pan On Cooktop Induction appliances cook food faster than conventional Induction appliances heat up empty pans very quickly. cooking equipment. To avoid overheating and burning, Never operate the appliance with an empty pan.
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Page 42: Important Rules-Operation And Maintenance
Operation Section 3 Important Rules—Operation and Maintenance Follow these simple rules to ensure reliable and repeatable performance of your induction equipment: Keep kitchen temperature below 40°C [105°F]. Use only pans that fits the glass. Do not use oversized pans. C/104 C/41 C/104 C/41... -
Page 43: Proper Induction Cookware
Section 3 Operation Proper Induction Cookware CONDITION MATERIAL USE cookware made of conductive and magnetic • Pans with layer separation (outward and inward • bubbles), arching or partially detached bottoms must be materials. If the pan bottom attracts a magnet, the pan replaced. -
Page 44: Size Of Pan
Operation Section 3 Placing Pan On A Cook Zone SIZE OF PAN MINIMUM SIZE: The bottom of pan must have a • Each cook zone of our appliances is equipped with the minimum diameter of 12cm [5”] (below, dotted lines). latest RTCS®... -
Page 45: Power Control
Section 3 Operation Power Control POWER LEVEL SETTINGS The Power Diagrams (below) show that the difference in Set the desired power level by turning the control knob and power output between two higher power levels is much the appliance is immediately ready for operation. larger than that between two lower power levels. -
Page 46: Automatic Pan Detection, No Pan No Heat
Operation Section 3 Automatic Pan Detection, No Pan No Heat When a temperature or a power level is selected, the appliance supplies energy only when a pan is placed in the cook zone. When you remove the pan from the cook zone, the appliance stops power supply immediately. -
Page 47: Maintenance
Section 4 Maintenance MAINTENANCE SAFETY—DISCLAIMER Warning DANGER Allow heated equipment / glass surface to cool down before attempting to clean, service or move. It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Warning Assessment to ensure adequate protection during maintenance procedures. -
Page 48: Personal Protection
Maintenance Section 4 PERSONAL PROTECTION DANGER All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool. DANGER Use appropriate safety equipment during installation, maintenance and servicing. -
Page 49: Daily Cleaning And Maintenance
Section 4 Maintenance Daily Cleaning and Maintenance Weekly Cleaning and Maintenance GLASS CLEANING AIR INTAKE FILTER, COUNTERTOP MODELS 1. The air intake filter is located on the bottom of the appliance. To remove, slid out the filter from the holder. NOTE: The cleaning of Ceran®... -
Page 50: Air Intake Filter, Built-In Models
Maintenance Section 4 Yearly Maintenance AIR INTAKE FILTER, BUILT-IN MODELS For Air Intake Kits part numbers: 95000020, 9500021, Best Practice: Have the induction appliance examined 95000085. once a year by an authorized technician. 1. Locate the filter, which is inserted into a holder mounted onto the cabinet. -
Page 51: Troubleshooting
Section 5 Troubleshooting Symptoms DANGEROUS ELECTRICAL VOLTAGE DANGER • When a malfunction occurs, the appliance may be in one of the following states: If any part of the appliance is cracked or broken, Stop and Immediately Turn Off the appliance. Only if it •... -
Page 52: Troubleshooting Without Error Code / Flash Code
Troubleshooting Section 5 Troubleshooting Without Error Code / Flash Code Symptom Possible Cause Action Pan does not heat up on glass-top. No power supply. Check incoming power supply (Example, power No heat to griddle or braising pan. cable plugged into the wall socket). Check kitchen Indicator lamp is OFF (dark). - Page 53 Section 5 Troubleshooting Number of Flashes Error Code Problem Action (Indicator Lamp) ( Display) ..Normal Operation. Normal Operation. — . — . — . “ Unsuitable induction cooking pan. Check pan material. 1 “ Internal wiring/coil connection Contact an authorized service agency. malfunction.
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Page 54: Wearable Parts List
Troubleshooting Section 5 Wearable Parts List Photo Part Number Description 70000015 Silicone Seal PACTAN 7076, 310ml. For installation and water- tight seal. Part Number 4520898 Rev 7 11/15... - Page 56 888-442-7526 WWW.GARLAND-GROUP.COM Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations. StarCare – Warranty & lifetime service, certified OEM parts, global parts inventory, performance audited ExtraCare –...
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