Related Manuals for Kelly KPM48401KD
Summary of Contents for Kelly KPM48401KD
- Page 1 Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Kelly Full Bridge Permanent Magnet Dc Motor Controller User’s Manual KPM48401KD KPM48501KD KPM72401KD KPM72501KD Rev.1.4 April. 2017...
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Page 2: Table Of Contents
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Contents Chapter 1 Introduction....................... 2 1.1 Overview.........................2 Chapter 2 Main Features and Specifications..............3 2.1 General functions....................3 2.2 Features........................4 2.3 Specifications......................4 Chapter 3 Wiring and Installation..................5 3.1 Mounting the Controller..................5 3.2 Connections...................... -
Page 3: Chapter1 Introduction
Kelly’s KPM-KD motor controller is full bridge or 4 quadrant controller. It provides fast and reliable electronic direction control. There is no arc, spark, or life limit on motor direction changes. -
Page 4: Chapter2 Main Features And Specifications
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Chapter2 Main Features and Specifications 2.1 General functions (1) Extended fault detection and protection.Customers can read the error code in PC software or in Android App also. (2) Monitoring battery voltage. Stop driving if battery voltage is too high or too low. -
Page 5: Features
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 2.2 Features •Intelligence with powerful microprocessor. •Synchronous rectification, ultra low drop, and fast PWM to achieve very high efficiency. •Electronic reversing, no reversing contactor needed, fast direction change, high reliability and efficiency, low noise, no arc, no wearing, no life limit, easy maintenance. -
Page 6: Chapter 3 Wiring And Installation
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Kelly Full Bridge Permanent Magnet DC Motor Controller KPM-KD Continuous Rated Model Voltage Range Regen Current Current Voltage KPM48401KD 400A 160A 24V-48V KPM48501KD 500A 200A 24V-48V KPM72401KD 400A... -
Page 7: Connections
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 mounting holes’ dimensions (dimensions in millimeters) Figure 1: 3.2 Connections B+: Battery positive (M8) B-: Battery negative (M8) U=M+: armature positive (M8) V=Null W=M-: armature negative (M8) - Page 8 Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Pin Definition in waterproof connector DJ7091Y-2.3-11/21: Figure 2: Pin definition in waterproof connectors (14) REV_SW: Reverse switch input. Orange (6) GND: Signal return or power supply return. Black...
- Page 9 2. Twist peripheral wires with PWR is the preferred for EMC. 3. Kelly Ammeter positive connect to 5V power supply of controller, negative to pin8. 4. 12V only can be used for Switch or LED wiring, such as 12V brake switch(pin 25).
- Page 10 Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 3.2.2 Standard Wiring of KPM-KD Motor Controller Figure 3: KPM motor controller standard wiring 3.2.2.1 The wiring diagram for low level brake switch function The Pin1=Temp can be used as low level brake switch also.
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Page 11: Installation Checklist
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Figure 4: SM-4A to DB9(RS232) converter (Customer may add an USB to RS232 cable in addition) 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedure. Use Beep Error code as a reference as listed in Table 1. -
Page 12: Chapter 4 Maintenance
3,The controller may display fault code, but it doesn't affect programming or configuration. Use a straight through RS232 cable or USB converter provided by Kelly to connect to a host computer. Provide >+18V to PWR（pin7）. Wire power supply return(supply negative) to any... - Page 13 Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 4,KPM-KD controller requires a SM-4A to DB9(RS232) converter besides USB to RS232 cable to support the communication.And customers may need a Z-TEK USB cable for Tablet with Android OS.It can support Bluetooth connection in Android Phone if customers use a Bluetooth converter.
- Page 14 Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 Table 1: Beep Error CODES Beep Error Code Error Code Explanation Solution Beep keeps sounding 1. Software still upgrading. 2. Supply voltage too low or battery too high 3.
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Page 15: Contact Us
Kelly Full Bridge Permanent Magnet Motor Dc Controller User’s Manual V 1.4 operation. ¤¤¤ ¤¤¤ Hall throttle is When the throttle is repaired, a restart will clear the open or fault. short-circuit ¤¤¤ ¤¤¤¤ Non-zero throttle Controller won’t allow a direction change unless the on direction throttle or speed is at zero.