Summary of Contents for Egimotors RZR Trail S 1000
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Egimotors Owner’s Manual QUADRICYCLE RZR Trail S 1000...
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If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you. Be sure to visit us online at www.Egimotors.it for the latest news and for product and Safety information.
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The original instruction is in English. Other languages are provided as translation of the original Instruction see the Egimotors website for more details and procedure.
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SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your quadricycle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This quadricycle is not a toy and can be hazardous to operate. This quadricycle handles differently than other quadricycles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
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INTRODUCTION TOOLS FOR SAFE RIDING To safely operate this quadricycle, it is important to become familiar with its features, controls, and characteristics. Review the Safety Briefings for this quadricycle that apply to you: • Operators • Riders • Owners • Trailering the Quadricycle •...
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INTRODUCTION NEAR-FIELD COMMUNICATION (NFC) (IF EQUIPPED) Some Egimotors quadricycles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the quadricycle and seamlessly connects you to a digital platform of quadricycle information and tools. See your dealer for more information.
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Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys.
Any modifications or installation of non-EGIMOTORS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
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EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this quadricycle. For example,...
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SAFETY PREPARE QUADRICYCLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the quadricycle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.
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SAFETY ITEM REMARK Seat Belts Check length of belt for damage, check latches for proper operation Exhaust Inspect spark arrester and clean if needed. Quadricycle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system. Passenger Hand Hold Always adjust the hand hold to a comfortable...
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Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your quadricycle has only been driven a short distance, the tire pressure readings can become higher.
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Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
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SAFETY Always stay completely inside the quadricycle and hold the steering wheel or hand holds. Body parts outside of the quadricycle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the quadricycle for any reason.
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SAFETY DRIVING GUIDELINES Drive responsibly. This quadricycle is not a toy and can be hazardous to operate. This quadricycle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other quadricycles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
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Watching someone else go over a jump or go airborne does not mean you can safely do so. Egimotors cannot determine whether any jump you may encounter is appropriate for this quadricycle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this quadricycle and may cause serious injury or death.
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SAFETY Operating on Public Roads If your Quadricycle is registered with a license plate as for public use road, anyway, operating this Quadricycle on mayor public streets could result in a collision with another vehicle. Never operate this Quadricycle on highway see your locals law concerning the category of your Quadricycle and where you can use it.
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SAFETY Riding near wooded areas or brush Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants. Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
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After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the quadricycle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
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SAFETY Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other quadricycle components can be very hot during and after use. Do not idle or park the quadricycle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover.
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SAFETY TOWING WARNING Towing improperly can alter quadricycle handling and may cause loss of control or brake instability. This RZR quadricycle can tow quadricycles ONLY of equal or lesser size and weight. When towing a disabled RZR quadricycle, place the disabled quadricycle’s transmission in neutral.
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Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines. For more information about safety, contact an authorized EGIMOTORS dealer or visit the EGIMOTORS web site at www.Egimotors.it FORESTRY APPLICATION AND CROP SPRAYING This quadricycle does not have a Falling Objects Protective Structure (FOPS).
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If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge.
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SAFETY GREASING POINTS ALERT (7185156) Lubricate as recommended. Read owner’s manual. JACKING POINTS ALERT (7184992) Jacking positions are located beneath the quadricycle’s center points. Read the owner’s manual. HOT EXHAUST WARNING Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
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SAFETY GENERAL ALERT WARNING Always read the owner’s manual. Never allow anyone under 16 years of age to operate this quadricycle. Never use alcohol or drugs before or while driving or riding. This quadricycle is approved for on- road operation. Part number: 7185803 GENERAL ALERT (7183322) •...
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CLUTCH COVER ALERT (7181427) Read your owner’s manual. Keep body parts away from belt. INTAKE ALERT (7185975) Use a Egimotors approved air filter. The use of a non-Egimotors approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube.
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SAFETY LOAD / TIRE PRESSURE / PASSENGER ALERT (7190778) Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this quadricycle. Label Location: In the cargo box. RZR TRAIL S RZR TRAIL S ( Unload )
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Cargo Box ROPS Frame Fuel Tank Cap Radiators Cab Doors Mirrors Steering Wheel Tie-Downs (4 corners) Throttle Pedal Brake Pedal Gear Selector Passenger Hand Hold...
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FEATURES AND CONTROLS SWITCHES Hazard Switch Ignition Switch 12V Accessory Outlet AWD Switch Instrument Cluster AUXILIARY OUTLETS The quadricycle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories.
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FEATURES AND CONTROLS IGNITION SWITCH / LIGHT SWITCH Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position. Turn the key to the OFF position to stop the engine. Electrical circuits are OFF.
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FEATURES AND CONTROLS TURN SIGNAL LEVER Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride. The key must be in the ON position to activate the turn signals. Move the turn signal lever downward to signal a left turn.
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EPS has shut down. If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
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FEATURES AND CONTROLS SEAT ADJUSTMENTS The driver’s seat is equipped with an adjustment lever and adjustment knob for optimal spacing. • Pull the adjustment lever to the left to move the seat forward or rearward. Once released, the lever will lock into place. •...
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FEATURES AND CONTROLS SEAT REMOVAL 1. Pull up on the seat latch lever located under the rear edge of the seat. 2. Tilt the seat forward. 3. Lift the seat upward to remove it from the quadricycle. 4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar.
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FEATURES AND CONTROLS HOOD Remove the hood to access the radiator pressure cap and coolant overflow bottle 1. Turn the hood fasteners 1/4 turn. 2. Grasp the upper hood edge and pull upward to disengage the fasteners. 3. Pivot the hood forward and lift upward to disengage the lower hood hooks. 4.
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FEATURES AND CONTROLS PASSENGER HAND HOLD Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments. 1. Remove the retainer from the end of the adjustment pin 2.
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FEATURES AND CONTROLS FUEL CAP The fuel tank filler cap is located on the right-hand side of the quadricycle near the passenger seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane.
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EGIMOTORS dealer or qualified person. SEAT BELTS This EGIMOTORS quadricycle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Quadricycle speed will be limited to 24 km/h (15 MPH) if the seat belt is not secured.
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If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized EGIMOTORS dealer or other authorized person. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
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Do not attempt to shift gears with engine speed above idle or while the quadricycle is moving. Maintaining shift linkage adjustment is important to assure proper transmission function. Your EGIMOTORS dealer or qualified person can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the quadricycle is moving or damage to the transmission could result.
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FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the quadricycle. Apply the brakes while starting the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
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FEATURES AND CONTROLS PARK BRAKE LEVER (IF EQUIPPED) Always apply the service brakes before engaging or releasing the park brake. To help prevent the quadricycle from rolling, set the park brake when parking the quadricycle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited.
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The Rollover Protective Structure (ROPS) on this quadricycle meets OECD Code 4 rollover performance requirements. Always have your authorized EGIMOTORS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the quadricycle.
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FEATURES AND CONTROLS ALL WHEEL DRIVE (AWD) SYSTEM The All Wheel Drive system is controlled by the AWD switch. The switch has three positions, AWD (4x4) - 2WD (2x4) - Turf Mode (1x4) When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction.
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FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the quadricycle is moving. Initially, the quadricycle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off.
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FEATURES AND CONTROLS HITCHES WARNING Whenever the quadricycle is towing, always stay clear of the area between the quadricycle and the towed object. Failure to do so may result in serious injury or death. REAR HITCH WARNING Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and not to operate the combination tractor —...
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FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch (if equipped), remove the cotter pin and hitch pin Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
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FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the quadricycle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol or cleaning products containing alcohol to clean the instrument cluster.
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FEATURES AND CONTROLS SPEEDOMETER The speedometer displays quadricycle speed in either miles per hour (MPH) or kilometers per hour (km/h). TACHOMETER The tachometer displays engine speed in revolutions per minute (RPM). MODE AND TOGGLE BUTTONS Press and hold the MODE button to enter or exit the settings menu.
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ON position. If the light remains on, the EPS system is inoperative. See your EPS Warning EGIMOTORS dealer, or other qualified person, (if equipped) as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
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FEATURES AND CONTROLS LAMP INDICATES CONDITION The seat belt lamp illuminates whenever the quadricycle is in ignition state and the driver’s Seat Belt seat belt is not fastened. This lamp illuminates when the headlamp switch High Beam is set to high beam. This lamp illuminates when the park brake is Park Brake engaged.
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FEATURES AND CONTROLS LAMP INDICATES CONDITION Cruise Control Before using the cruise control, read the safety Engaged (if and operation procedures. equipped) Not applicable. Performance Limited (if equipped)
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Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your EGIMOTORS dealer can provide scheduled maintenance. See page 65 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank.
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FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Quadricycle Speed Speed of quadricycle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the...
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FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
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FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
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FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
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FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
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3. If a PIN has already been set, enter PIN. If not, you will be prompted to enter a new one. NOTICE If PIN is lost or displaced please contact your Egimotors dealer for assistance. 4. To enter PIN, follow these steps: Reference the image shown above: Press the MODE button.
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FEATURES AND CONTROLS 5. To require a PIN for your quadricycle to start, select “REQUIRE PIN TO START” from the Advanced Menu using the following steps: Reference the image shown above: Press the MODE button. Toggle the Up/Down buttons to view “ON” or “OFF”. Press the MODE button to select and return to the Advanced Menu.
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FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
OPERATION OPERATION QUADRICYCLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
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OPERATION PVT BREAK-IN (CLUTCHES / BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment. STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation.
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OPERATION OPERATING GUIDELINES STARTING THE ENGINE NOTICE Operating the quadricycle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the quadricycle. 1. Position the quadricycle on a level surface outdoors or in a well- ventilated area.
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OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the quadricycle. 2.
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OPERATION FUEL WARNING Gasoline and gasoline vapor is highly flammable and explosive. Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.
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OPERATION WARNING Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty. • Use only 91 octane (or higher) unleaded fuel (minimum pump octane number of 91 R+M/2) •...
SPARK ARRESTER Your EGIMOTORS quadricycle has a spark arrester that was designed for on- road and off-road operation. It is required that this spark arrester remain installed and functional when the quadricycle is operated.
MAINTENANCE MAINTENANCE ELEVATING THE QUADRICYCLE FOR SERVICE Some service procedures require that the quadricycle be elevated. Before proceeding, remember to: • Always position the quadricycle on a firm, level surface before elevating. • Only use an appropriate sized lift or jack. •...
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Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine EGIMOTORS parts available from your EGIMOTORS dealer. Record maintenance and service in the Maintenance Log at the end of the manual.
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Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized EGIMOTORS dealer or other qualified person perform these services. Perform all services at whichever maintenance interval is reached first. Record maintenance and service in the Maintenance Log at the end of the manual.
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean Air filter, Daily often; replace as pre-filter needed Air box Drain deposits Daily sediment tube when visible Check coolant Daily Coolant level Inspect; clean Daily PVT intake often Power Inspect daily;...
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; cycle key to pressurize fuel Fuel System Monthly pump; check 25 H lines and fittings for leaks and abrasion Check Battery Monthly 25 H terminals; clean; (250) test Lubricate all General fittings, pivots,...
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect for leaks 1600 Oil lines, and loose 50 H (1000) fasteners fittings Inspect; adjust; 1600 Drive belt 50 H replace as (1000) needed Spray 1600 Suppression Clean regularly 50 H Valances (if (1000)
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean 1600 Radiator 100 H 12 M external (1000) surfaces 1600 Cooling Hoses Inspect for leaks 100 H 12 M (1000) 1600 Engine Inspect 100 H 12 M (1000) mounts 1600...
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Inspect periodically; adjust when adjustment parts are replaced Adjust as Headlight aim needed XU – Perform these procedures more often for quadricycles subjected to severe use. D – Have an authorized EGIMOTORS dealer or other qualified person perform these services.
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MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
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MAINTENANCE Middle Prop Shaft Grease Fitting Rear Prop Shaft Grease Fitting Rear Stabilizer Bar Grease Fitting Front Stabilizer Bar Grease Fitting...
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MAINTENANCE ENGINE OIL OIL RECOMMENDATIONS WARNING Quadricycle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident, and injury. Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart. Ambient Temperature Range Recommended Oil (-37 °C) to (+38 °C)
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MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil filter and oil check dipstick through the engine access panel located behind the seats.
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MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil. Access the oil check dipstick and oil filter through the engine access panel located behind the seats.
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MAINTENANCE 14. Remove the dipstick. Wipe it dry with a clean cloth. 15. Reinstall the dipstick completely. Remove the dipstick and check the oil level. 16. Add oil as necessary to bring the level to the upper mark on the dipstick. Do not overfill.
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MAINTENANCE TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the rear of the gearcase. Maintain the fluid level so that it is even with the bottom thread of the fill plug hole.
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MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3.
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MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. DEMAND DRIVE FLUID CHECK The fill plug is located on the bottom right side of the demand drive unit.
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MAINTENANCE DEMAND DRIVE FLUID CHANGE The demand drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely. 4.
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MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the EGIMOTORS Products section for part numbers. DRAIN FILL PLUG PLUG GEARCASE LUBRICANT CAPACITY TORQUE TORQUE 1200 ml 14-19 Nm 14-19 Nm Transmission (Main...
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0.7 - 0.8 mm NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use EGIMOTORS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the quadricycle is driven at higher speeds.
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MAINTENANCE 4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise. 5. Reverse the procedure for spark plug installation. Torque to specification. SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown. There will be few combustion deposits.
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MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
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MAINTENANCE LABEL VALUE FUNCTION REAR FOG LIGHT 5A Fuse Rear Fog Light FLASHER 10A Fuse Flasher TRACTOR MODELS ONLY LABEL VALUE FUNCTION TRACTOR 10A Fuse Horn, Turn Light Signal, EPS Wake-up, Start Solenoid, AWD Switch, Front Position Light, Accent Light TRAILER 10A Fuse Trailer Position Light, Trailer...
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ADDING OR CHANGING COOLANT EGIMOTORS recommends the use of EGIMOTORS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Egimotors Products section for the part numbers.
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MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT This procedure is required only if the cooling system has been drained for maintenance and/or repair. If the overflow bottle has run dry, the level in the radiator should also be inspected. CAUTION Escaping steam can cause burns.
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5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your EGIMOTORS dealer or authorized person.
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• See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on EGIMOTORS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
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MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL WARNING Failure to remove ALL debris when replacing the belt could result in quadricycle damage, loss of control and severe injury or death. If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.
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MAINTENANCE 3. Remove the clutch cover screws and open the clutch cover. (It does not have to be removed from the quadricycle.) Remove all debris wrapped in and around the PVT system. Use the shock/clutch tool from the tool kit to slightly open the sheaves to aid in debris removal and belt installation.
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6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your quadricycle requires service as soon as possible. Your EGIMOTORS dealer or authorized person can assist.
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MAINTENANCE FILTER SYSTEMS INTAKE PRE-FILTERS (IF EQUIPPED) Inspect the engine pre-filter before each use of the quadricycle to ensure adequate air flow. If necessary, remove the pre-filter and clean with soapy water. Dry with low pressure compressed air. Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.
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NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Please see your EGIMOTORS dealer or authorized person. 8. Make sure that there are no gaps between the filter and the driver’s side of the air box.
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MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components.
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MAINTENANCE BRAKES WARNING Operating the quadricycle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the quadricycle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
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MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
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Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Egimotors Products section for the part numbers. Change the brake fluid every two years and any time the fluid becomes...
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MAINTENANCE SUSPENSION SETTINGS WALKER EVANS RACING® SHOCKS (IF EQUIPPED) The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain quadricycle clearance height when carrying loads. To adjust the preload, do the following: 1.
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MAINTENANCE WALKER EVANS RACING® SHOCK COMPRESSION ADJUSTMENT (IF EQUIPPED) The compression damping clicker knob is located at the top of the shock reservoir. 1. Turn the clicker clockwise to increase compression damping. 2. Turn the clicker counterclockwise to decrease compression damping. FACTORY PRELOAD SETTINGS Setting Compression Damping...
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• Never operate the quadricycle on the highest or second highest preload settings without a total combined payload in the quadricycle of 204 kg (450 lbs.) or more. Payload includes the driver, passenger, EGIMOTORS- approved accessories and cargo. Never exceed the stated load capacity for the quadricycle.
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MAINTENANCE FOX® SHOCKS (IF EQUIPPED) Spring Preload Adjustment The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain ground clearance when carrying additional weight. To adjust the preload, do the following: 1.
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Full clockwise position (0 clicks) WARNING Uneven adjustment may cause poor handling of the quadricycle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your EGIMOTORS dealer/authorized person perform the adjustments.
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Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Egimotors dealer or other qualified person for assistance.
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MAINTENANCE AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Lug Nut (Aluminum Front and Rear 162.7 N⋅m Wheels) Lug Nut (Steel Wheels) Front and Rear 81.3 N⋅m...
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Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your EGIMOTORS dealer or authorized person. Right rear wheel shown (type varies by model).
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MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other quadricycles. LED LAMPS If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
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MAINTENANCE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right. NOTICE Rider weight must be included on the seat while performing this procedure. 1. Position the quadricycle on a level surface. The headlight should be approximately 25 ft.
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MAINTENANCE 5. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be (5 cm) below the mark on the wall. Adjust to operator preference.
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3. There should be 20-25 mm of free play. 4. If there is excessive free play or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized EGIMOTORS dealer or other qualified personnel.
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If you do not drive the quadricycle for more than TWO WEEKS, Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2415548), which can be ordered through your dealer.
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MAINTENANCE Egimotors provides a charging accessory with your quadricycle that allows easy connection to the battery through the 12V auxiliary outlet , located on the dash. During charging, place the charger outside of the quadricycle and protect it from moisture.
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Whenever the quadricycle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a EGIMOTORS battery trickle charger, which can be left connected during the storage period. Battery trickle chargers will automatically charge the battery if voltage drops below a pre-determined point.
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Do not allow these types of products to contact the quadricycle. The best and safest way to clean your EGIMOTORS quadricycle is with a garden hose and a pail of mild soap and water. 1. Use a professional type washing cloth, cleaning the upper body first and the lower parts last.
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• Labels and decals • Electrical components and wiring • Air intake components If warning and safety labels are damaged, contact your EGIMOTORS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
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Washing the Quadricycle section for details. STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add EGIMOTORS Carbon Clean Fuel Treatment or EGIMOTORS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
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6. If EGIMOTORS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.
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4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized EGIMOTORS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
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Secure or remove all cargo and inspect the unit for loose parts prior to transport. 6. Always tie the frame of the EGIMOTORS quadricycle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.
SPECIFICATIONS SPECIFICATIONS Dry Weight estimated 547 kg Rear Cargo Box Capacity 136 kg Hitch Tongue Capacity 60 kg Unbraked Trailer Mass 300 kg Braked Trailer Mass 600 kg Maximum Weight Capacity 336.4 kg (riders, cargo, accessories, (Payload) tongue weight) Fuel Capacity 36 l Engine Oil Capacity 2.4 l...
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Independent double a-arm with 33.5 cm of travel Lubrication System Wet Sump Driving System Type Automatic EGIMOTORS Variable Transmission EPS: Lockable Differential Shift Type Dual Range P/R/N/L/H Tires / Tire Pressure - Front 27x9-12 / 0.8 bar unload- 1 bar load 27x11-12 / 1 bar unload –...
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SPECIFICATIONS SEAT VIBRATION Driver Ratio 98 kg 1.434 1.150 0.802 59 kg 1.508 1.011 0.670 OUTPUT GEAR RATIOS OUTPUT GEAR RATIOS Rear High Gear 10.73 Low Gear 18.77 Reverse 20.41 Front (including front drive) Non-EPS High Gear 13.71 11.88 Low Gear 23.94 20.74 Reverse...
TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Use low range during loading. Driving onto a pickup or tall trailer in high range Starting out going up a Use low range. See the Low Range section for steep incline details.
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TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Poor engine Check for fouled plugs or foreign material in gas performance tank or fuel lines. See your dealer. Slippage from failure to Always warm up the belt by operating below 48 warm up belt km/h for 1.5 km and for 8 km or more when temperature is below freezing.
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TROUBLESHOOTING ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter See your dealer Water is present in fuel Drain the fuel system and refuel Old or non-recommended fuel Replace with fresh recommended fuel Fouled or defective spark plugs Inspect plugs and replace if necessary...
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TROUBLESHOOTING ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Out of fuel Refuel Weak spark from spark plug Inspect, clean and/or replace spark plugs Set gap to specs or replace plugs Incorrect spark plug gap or heat range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires See your dealer...
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SOLUTION Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your EGIMOTORS dealer or qualified person can assist Incorrect spark plug gap or heat Set gap to specs or replace plugs range...
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TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Inspect and replace Kinked or plugged fuel tank vent line or filter Water is present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plug Worn or defective spark plug wires See your dealer...
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TROUBLESHOOTING DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart.
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Intake Air Data Valid But Above Normal Temperature Sensor Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Barometric Pressure Voltage Above Normal, Or Sensor Shorted To High Source Voltage Below Normal, Or...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Below Normal Operating Range - Least Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Below Normal...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Starter Solenoid Voltage Above Normal, Or Driver Circuit Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Knock Sensor 1 Data Valid But Below Normal Operational Range - Most Severe Level Fan Relay Driver Voltage Above Normal, Or...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Fuel Pump Module Abnormal Frequency Or Pulse Errors Width Or Period Voltage Below Normal, Or Shorted To Low Source Oxygen Sensor Data Erratic, Intermittent Or 3056 Bank 1 Sensor 1...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Cylinder 1 Misfire 65591 Mechanical System Not Responding Or Out Of Adjustment 65592 Cylinder 2 Misfire Mechanical System Not Responding Or Out Of Adjustment 65613 ETC Accelerator Data Erratic, Intermittent Or Position Sensor Incorrect Outputs 1 & 2 Correlation 66028 Fuel Pump...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Oxygen Sensor Data Erratic, Intermittent Or 520209 Heater 1 Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Throttle Body Condition Exists 520280 Control - Limp Home Position Check Failed Condition Exists 520281 Throttle Body Control - Mechanical Stop Adaptation Failure Throttle Body Condition Exists 520282 Control - Repeated Adaptation Failed 520283 Throttle Body Voltage Above Normal, Or Control Shorted To High Source...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Intercooler Pump 520496 Voltage Above Normal, Or Driver Circuit Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit 520612 Wideband Oxygen Current Below Normal Or Open Sensor Bank 1 Circuit Sensor 1 Pumping...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Condition Exists 520224 Steering Torque Full Failure EPAS Inverter Data Valid But Above Normal Operational Range - Most Temperature Severe 520225 Data Valid But Above Normal Operating Range - Severe EPAS 520226 Data Erratic, Intermittent Or Incorrect Communications Receive Data Error...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Quadricycle Speed Implausible Received Quadricycle Speed has Errors Engine Speed Engine Speed Too High Received Engine Speed has Errors Battery Voltage Too High Battery Voltage Too Low...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Position Encoder Loss of SPI Communication 520228 Error Encoder Variance Error EPS Software Error Manufacturing CRC Error 520229 Boot Count Error 520230 ICS Communication Loss of CAN between EPS and Instrument Cluster EPAS Power Save 5 minute time out 520231 ECU Memory...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Suspension Control Module Data Drifted High Quadricycle Speed Sensor Data Drifted Low Transmission Data Erratic, Intermittent Or Requested Range Incorrect Data 516098 Suspension Mode Data Erratic, Intermittent Or Switch Input Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION 516110 Shock Valve Power Voltage Above Normal, Or Supply Relay Driver Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Absolute Shock Root Cause Not Known 516111 Current Error - Front Left Absolute Shock Root Cause Not Known 516112...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Abnormal Update Rate 516116 CAN Message PGN 65382 Abnormal Update Rate 516117 CAN Message PGN 65396 CAN Message PGN Abnormal Update Rate 516118 65314 516119 SW Version & HW Data Erratic, Intermittent Or Version Mismatch Incorrect CAN Message PGN Abnormal Update Rate...
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TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION System Voltage 516126 Data Valid But Above Normal Operational Range - Most Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Above Normal Operating Range - Moderately...
WARRANTY WARRANTY LIMITED WARRANTY EGIMOTORS gives a TWO YEAR LIMITED WARRANTY on all components of your Quadricycle against defects in material or workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
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WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
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DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
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If you purchase from a private party: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product...
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IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE (KM) OR TECHNICIAN SERVICE PERFORMED / HOURS COMMENTS...
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DATE (KM) OR TECHNICIAN SERVICE PERFORMED / HOURS COMMENTS...
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Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ ASSEMBLY / SERVICE / INSPECTION • - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.
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Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ TEST RIDE • - ENGINE – Starting acceleration and smoothness. • - IDLE SPEED – Verify when cold and hot the engine idle properly. •...
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• - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. • - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by Egimotors. DEALERSHIP NAME____________________________#_________ DELIVERED BY_________________________________________...
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Registration Plate Number_________________________ CUSTOMER ACCEPTANCE • - I have reviewed the Egimotors warranty Policy / Policies • - I have inspected the Quadricycle and it meets my satisfaction. • - I understand the importance of following the Owner’s Manual and instructions.
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For more informations visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com...
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