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Egimotors RANGER KINETIC-E 2025 Owner's Manual

Quadricycle
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2025 Owner's Manual
RANGER KINETIC-E
QUADRICYCLE
Owner's manual part Number - OM24QRNGEV
Read this manual carefully. It contains important safety
information. This is an adult QUADRICYCLE only.
Operation is prohibited for those under 18 years of age.
WARNING

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  • Page 1 2025 Owner’s Manual RANGER KINETIC-E QUADRICYCLE Owner’s manual part Number - OM24QRNGEV Read this manual carefully. It contains important safety information. This is an adult QUADRICYCLE only. Operation is prohibited for those under 18 years of age. WARNING...
  • Page 2 This Owner Manual refers to EGIMOTORS QUADRICICLES (To be filled in by your Dealer) This Owner’s Manual must always remain inside you Quadricycle (Legal requirement) A digital/printable copy is available on www.egimotors.com Year ________________________________________________________ Model Type___________________________________________________ Code number (spare parts use only) _______________________________...
  • Page 3 If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you. Be sure to visit us online at www.Egimotors.it for the latest news and for product and Safety information.
  • Page 4 The original instruction is in English. Other languages are provided as translation of the original Instruction see the EGIMOTORS website for more details and procedure.

  • Page 5: Table Of Contents

    Introduction ................7 Certificate of pre-delivery…………………………………10 Safety ..................14 Introduction to EV ..............39 Features and Controls ............52 Ride Command Display (if equipped) ......83 Operation ................. 93 Maintenance ................98 Specifications ................ 125 Products .................. 129 Troubleshooting ..............131 Warranty .................

  • Page 7: Introduction

    INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This QUADRICYCLE is not a toy and can be hazardous to operate. This QUADRICYCLE handles differently than other QUADRICYCLEs. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

  • Page 8: Safety Symbols And Signal Words

    INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 9 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 10: Certificate Of Pre-Delivery

    CERTIFICATE OF PRE-DELIVERY CERTIFICATE OF PRE-DELIVERY INSPECTION Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ ASSEMBLY / SERVICE / INSPECTION • - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.
  • Page 11 CERTIFICATE OF PRE-DELIVERY Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ TEST RIDE • - ENGINE – Starting acceleration and smoothness. • - IDLE SPEED – Verify when cold and hot the engine idle properly. •...

  • Page 12: Delivery To Customer

    • - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. • - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by EGIMOTORS. DEALERSHIP NAME____________________________#_________ DELIVERED BY_________________________________________...

  • Page 13: Customer Acceptance

    Registration Plate Number_________________________ CUSTOMER ACCEPTANCE • - I have reviewed the EGIMOTORS warranty Policy / Policies • - I have inspected the Quadricycle and it meets my satisfaction. • - I understand the importance of following the Owner’s Manual and instructions.

  • Page 14: Safety

    Any modifications or installation of non-EGIMOTORS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
  • Page 15 EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this QUADRICYCLE. For...
  • Page 16 SAFETY PREPARE QUADRICYCLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the QUADRICYCLE is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK Charge Status...

  • Page 17: Specification

    Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your QUADRICYCLE has only been driven a short distance, the tire pressure readings can become higher.
  • Page 18 Whenever riding the Quadricycle, always wear googles. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards CE.
  • Page 19 SAFETY Always stay completely inside the QUADRICYCLE and hold the steering wheel or hand holds. Body parts outside of the QUADRICYCLE can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the QUADRICYCLE for any reason. Do not hold onto the ROPS frame or put any part of your body on the door/net.

  • Page 20: Driving Guidelines

    SAFETY DRIVING GUIDELINES Drive Responsibly. This QUADRICYCLE has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other QUADRICYCLEs may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
  • Page 21 SAFETY Watching someone else go over a jump or go airborne does not mean you can safely do so. EGIMOTORS cannot determine whether any jump you may encounter is appropriate for this QUADRICYCLE. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this QUADRICYCLE and may cause serious injury or death.
  • Page 22 SAFETY Recovering from stalling on a hill If the QUADRICYCLE loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the QUADRICYCLE around. Instead, allow the QUADRICYCLE to slowly roll straight downhill. Apply light brake pressure to control speed.
  • Page 23 If you cannot safely transport the QUADRICYCLE on your own, contact a recovery and towing service. After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the QUADRICYCLE for possible damage, including seat belts, ROPS, brakes, suspension, electrical components, and steering systems.
  • Page 24 SAFETY Be prepared in case your QUADRICYCLE becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride. There is a recovery tow point at the front and back of the QUADRICYCLE to attach a winch or strap.

  • Page 25: Charging Safety

    SAFETY ELECTRIC QUADRICYCLE SAFETY This QUADRICYCLE uses an electric drive system powered by a high-voltage battery pack. There are additional safety precautions for charging, operating, and maintaining the QUADRICYCLE. Failure to follow these precautions may cause electric shock, fire, serious injury, or death. CHARGING SAFETY Select an appropriate power source The circuit used to charge the QUADRICYCLE must:...
  • Page 26 QUADRICYCLE is unresponsive, only charge the high voltage battery using an EVSE. Using other EVSEs EGIMOTORS recommends using the EVSE provided with the QUADRICYCLE or other EGIMOTORS-approved EVSEs. Other EVSEs may be compatible with this QUADRICYCLE. Be sure to follow the instructions for any other EVSE used.
  • Page 27 SAFETY Use the brake pedal The regenerative braking in this QUADRICYCLE does not allow one-pedal driving (i.e., only using the accelerator pedal). Like most other QUADRICYCLEs, driving this QUADRICYCLE requires the use of the brake pedal. Do not store items under the storage bin beneath the seat Do not store items underneath the storage bin (located under the seat) and on top of the 12V battery.
  • Page 28 SAFETY IMMEDIATELY RESPOND TO A THERMAL RUNAWAY Immediately respond to a thermal runaway If the QUADRICYCLE detects a thermal runaway, stop and have all occupants move away from the QUADRICYCLE immediately. Then, contact fire emergency responders. A thermal runaway is an extremely rare event caused by a malfunction or damage to the electronic powertrain system.

  • Page 29: Maintenance Safety

    SAFETY MAINTENANCE SAFETY Do not perform maintenance on high-voltage components Never try to service high-voltage components. There are no user-serviceable components to the high-voltage system. Always have a qualified technician service high-voltage components. Do not touch any high-voltage components. High-voltage wiring is orange. Other high-voltage components are labeled.
  • Page 30 SAFETY TRANSPORTING THE QUADRICYCLE WARNING Cargo and other loose QUADRICYCLE parts may fly off while transporting this QUADRICYCLE. Secure or remove all cargo, and inspect the unit for loose parts prior to transport. If transporting the QUADRICYCLE in a non-enclosed trailer, then the QUADRICYCLE must FACE FORWARD, or roof must be removed.
  • Page 31 SAFETY Front Tie-Down Location ① Front tie-down points Rear Tie-Down Locations ② Rear tie-down points...
  • Page 32 SAFETY LIGHTNING AND POWERLINES Avoid operating this QUADRICYCLE when lightning could occur and when near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent, and keep a safe distance from powerlines at all times.

  • Page 33: Safety Labels And Locations

    If an informational or graphic label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge. The part number is printed on the label. ① High-Voltage Alert (both sides of motor cover) ②...

  • Page 34: General Alert

    SAFETY GENERAL ALERT The General Alert decal is location on the cargo box. WARNING Read your owner’s manual. Never allow anyone under 18 years of age to operate this QUADRICYCLE. Never use alcohol or drugs before or while driving or riding. This QUADRICYCLE is approved for on-road operation. Wear approved helmet, goggles, and protective clothing.

  • Page 35: Clutch Cover Alert

    SAFETY JACKING POINTS ALERT The Jacking Point Alert decal is located in the cargo box. CAUTION Jacking positions are located beneath the QUADRICYCLE’s center points. Part number: 7184992 Note: not on all models GREASING POINTS ALERT The Greasing Points Alert is located on the cargo box. CAUTION Lubricate as recommended.
  • Page 36 SAFETY CHARGE PORT ALERT WARNING Read the owner’s manual. Do not use tools to clean charge port terminals. Part number: 7300747 SERVICE DISCONNECT ALERT WARNING Read the owner’s manual. Before servicing your QUADRICYCLE’s electrical system, ALWAYS deactivate high-voltage service by unclasping the service disconnect.
  • Page 37 SAFETY COMPONENT LOCATION DIAGRAM / POWER WASH WARNING WARNING Do not pressure wash electrical components. Reference your owner’s manual for cleaning guidelines.
  • Page 38 SAFETY LOAD/PASSENGER/TIRE PRESSURE ALERT Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner's manual. NEVER carry fuel or other flammable liquids on this QUADRICYCLE. Failure to follow this instruction could lead to serious burn injuries or death.

  • Page 39: Introduction To Ev

    INTRODUCTION TO EV ELECTRIC QUADRICYCLE OVERVIEW Your EGIMOTORS electric QUADRICYCLE (EV) is equipped with an all-electric motor powered by a high-voltage battery pack that can be charged for re-use without the need for fossil fuels or other fluids, filters, and ignition devices associated with internal combustion engines.
  • Page 40 INTRODUCTION TO EV CHARGING BEST PRACTICES GOOD CHARGING HABITS Leave the QUADRICYCLE plugged in between frequent uses The QUADRICYCLE operates best when charged regularly. You do not need to run your battery pack low before charging again as there is no benefit in letting batteries run low.
  • Page 41 INTRODUCTION TO EV CHARGING YOUR QUADRICYCLE Follow the procedure below to charge your QUADRICYCLE. IMPORTANT Make sure the charge port cover and charge compartment door are fully secured before operating. Operating the QUADRICYCLE with either left open may allow dirt and debris to damage the terminals. 1.
  • Page 42 INTRODUCTION TO EV • If the QUADRICYCLE key is turned on, the QUADRICYCLE will stop charging until the key is returned back to the off position. • The QUADRICYCLE will not be drivable while EVSE charging plug is connected. • Charge performance may vary as a result of ambient temperatures affecting internal battery temperature.

  • Page 43: Battery Management System (Bms)

    INTRODUCTION TO EV CHARGING COMPONENTS ELECTRIC QUADRICYCLE SUPPLY EQUIPMENT (EVSE) Electric QUADRICYCLE Supply Equipment (EVSE) is required for charging electric QUADRICYCLEs. The EVSE supplied with your QUADRICYCLE is a Type 2 style port that is (240V) compatible. BATTERY PACK ONBOARD CHARGER (OBC) Onboard Chargers (OBCs) convert AC power to DC voltage that charges the high-voltage battery pack on your QUADRICYCLE.
  • Page 44 INTRODUCTION TO EV QUADRICYCLE CHARGE STATUS Instrument Cluster When charging the QUADRICYCLE, the State of Charge (SoC) will be displayed on the instrument cluster and the Ride Command Display (if equipped). Status indicators include: ① State of Charge (%) ② Battery icon ③...

  • Page 45: Power Sources

    See the table below for charge time reference. Be sure to understand the voltage service options in your home when charging from home. Consult the EGIMOTORS website or your dealer for onboard charger accessory options to reduce charge time. MODEL...
  • Page 46 INTRODUCTION TO EV WEATHER BEST PRACTICES ELECTRIC QUADRICYCLES AND WATER Your EV is designed to withstand wet conditions such as rainfall, puddles, snow, or muddy terrain. However, submersion in water past the floor level or the use of high- pressure hoses on inner components will void the warranty and may cause faults or make the QUADRICYCLE temporarily inoperable.
  • Page 47 INTRODUCTION TO EV CHARGING IN EXTREME AMBIENT TEMPERATURES When the QUADRICYCLE’s high-voltage battery pack has an internal temperature outside of the ideal range, the Battery Management System (BMS) will either slow the rate of charge or stop charging altogether until the battery pack temperature has returned to the ideal range.
  • Page 48 INTRODUCTION TO EV QUADRICYCLE PERFORMANCE IN EXTREME AMBIENT TEMPERATURES The high-voltage battery pack internal temperature and State of Charge (SoC) can affect performance. A QUADRICYCLE may experience reduced performance or become inoperable if levels fall outside of a certain range. The chart below details conditions that may cause reduced performance or QUADRICYCLE shutdown when the QUADRICYCLE is not connected to an EVSE charger and power supply.
  • Page 49 INTRODUCTION TO EV QUADRICYCLE RANGE FACTORS THAT INFLUENCE QUADRICYCLE RANGE When estimating the distance your EGIMOTORS Electric QUADRICYCLE (EV) can travel in a single charge, be sure to take into account the following factors: Terrain Hill climbs, mud, and sand put more demand on your QUADRICYCLE.

  • Page 50: Regenerative Braking

    INTRODUCTION TO EV ESTIMATED REMAINING RANGE When the QUADRICYCLE is powered on and not charging, the estimated remaining range (in miles or kilometers) can be found on the instrument cluster or Ride Command display (if equipped). See further pages for details on instrument cluster navigation.

  • Page 51: Long Term Storage

    IDEAL CONDITIONS FOR STORAGE For planned long-term storage of more than 30 days, follow the recommendations below to create the ideal storage conditions for your EGIMOTORS Electric QUADRICYCLE (EV) and maintain the lifespan of the high-voltage battery pack. Store in Cool, Dry Areas 0°...

  • Page 52: Features And Controls

    (IF EQUIPPED) Some EGIMOTORS QUADRICYCLEs come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the EGIMOTORS emblem located at the front of the QUADRICYCLE and seamlessly connects you to a digital platform of QUADRICYCLE information and tools. See your dealer for more information.

  • Page 53: Component Locations

    FEATURES AND CONTROLS COMPONENT LOCATIONS ① ROPS Frame ② Hip Bar ③ Seat Belt ④ Cargo Box ⑤ Charge Compartment Door ⑥ Front Bumper/Brush Guard ⑦ Headlight ⑧ Cargo Box Release Lever ⑨ Receiver Hitch ⑩ Tailgate Latch ⑪ Taillight...

  • Page 54: Auxiliary Outlet

    FEATURES AND CONTROLS CONSOLE ① ⑥ Instrument Cluster Right-side Switch Cluster ② ⑦ F/R Switch and Gear Selector 12V Accessory Outlet ③ ⑧ Ride Command Display (if Parking Brake equipped) ⑨ Ignition Switch ④ Storage Compartment ⑩ Left-side Switch Cluster ⑤...

  • Page 55: Hazard Switch

    FEATURES AND CONTROLS SWITCHES KEY SWITCH / LIGHT SWITCH NOTE QUADRICYCLE may be charged with the Key Switch in the ON or OFF position. Use the key switch to power the QUADRICYCLE and to turn the position lights / headlights ON or OFF. The key can be removed from the switch when it is in the OFF position.

  • Page 56: Drive Mode Switch

    FEATURES AND CONTROLS DRIVE MODE SWITCH The Drive Mode Switch allows for toggling between three different performance settings - Eco+ Mode, Standard Mode, and Sport Mode. The selected mode can be viewed on the instrument cluster when the QUADRICYCLE is powered ECO+ Mode Optimizes torque and top speed for maximum range and quiet operation...

  • Page 57: Headlight Switch

    FEATURES AND CONTROLS HEADLIGHT SWITCH HIGH BEAM HEADLIGHTS Key ignition switch to SYSTEM ON position. Push the headlight switch towards the driver to switch from the low beam headlights to high beam headlights. Pull the headlight switch again to switch from high beam headlights to low beam headlights.

  • Page 58: All-Wheel Drive (Awd) System

    FEATURES AND CONTROLS ALL WHEEL DRIVE (AWD) SYSTEM The All Wheel Drive system is controlled by the AWD switch. The switch has three positions, AWD (4x4), 2WD (2x4) and Turf Mode (1x4). When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction.

  • Page 59: Engaging Awd

    FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off.

  • Page 60: Gear Selector

    FEATURES AND CONTROLS GEAR SELECTOR change gears, stop ① QUADRICYCLE and move the lever to the desired gear. Do not attempt to shift gears while the QUADRICYCLE is moving. • H: High Gear • L: Low Gear • N: Neutral •...

  • Page 61: Foot Pedals

    FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL ① Depress the brake pedal to slow or stop the QUADRICYCLE. Regenerative braking will be active whenever the brake pedal is used while QUADRICYCLE is in motion. See further pages for details. When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

  • Page 62: Park Brake Lever

    This feature will not operate properly if the park brake connector or switch (under the hood) malfunctions or becomes disconnected, or if the switch has moved. Check for disconnection, then see your authorized EGIMOTORS dealer or other qualified service person promptly if this feature fails to operate properly.

  • Page 63: Seat Belts

    FEATURES AND CONTROLS SEAT SEAT BELTS This QUADRICYCLE is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.

  • Page 64: Seat Belt Inspection

    FEATURES AND CONTROLS SEAT BELT INSPECTION WARNING Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death. Inspect all seat belts for proper operation before each use of the QUADRICYCLE. 1.

  • Page 65: Seat Adjustments

    FEATURES AND CONTROLS SEAT ADJUSTMENTS The driver’s seat is equipped with an adjustment lever for optimal spacing. Pull ① the adjustment lever to the left to move the seat forward or rearward. Once released, the lever will lock into place. NOTICE Move the seat forward and backward to ensure the adjustment lever is locked in place before attempting to operate the QUADRICYCLE.

  • Page 66: Trailer Hitch Bracket

    QUADRICYCLE. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your EGIMOTORS dealer or qualified technician can assist. SECURING THE NET 1. Position the lower net rod into the mount at floor level.
  • Page 67 FEATURES AND CONTROLS HITCHES WARNING Strictly follow the instructions outlined in the owner’s manual of the mounted or trailed machinery or trailer, and not to operate the combination tractor - machine or tractor - trailer unless all instructions have been followed. WARNING Whenever the QUADRICYCLE is towing, always stay clear of the area between the QUADRICYCLE and the towed object.
  • Page 68 FEATURES AND CONTROLS REAR HITCH CERTIFICATION LABEL The hitch certification label is located near the hitch on models equipped with a factory-installed rear hitch. HITCH REMOVAL / INSTALLATION ① 1. To remove the hitch (if equipped), remove the cotter pin and hitch pin ②...
  • Page 69 FEATURES AND CONTROLS 7-WAY TRAILER CONNECTOR The 7-way trailer connector installed on your QUADRICYCLE meets the requirements of European standard ISO 1724. This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector.

  • Page 70: Instrument Cluster

    FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the QUADRICYCLE by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens.

  • Page 71: Indicator Lamps

    FEATURES AND CONTROLS SPEEDOMETER The speedometer displays QUADRICYCLE speed in either miles per hour (MPH) or kilometers per hour (km/h). MOTOR POWER LEVEL The POWER% level displays the percentage (%) of motor power applied as a result of pushing down on the accelerator pedal. REGENERATIVE BRAKING LEVEL The REGEN level displays the percentage (%) of available regenerative braking torque applied.
  • Page 72 FEATURES AND CONTROLS INDICATOR ICON FUNCTION High-Voltage This indicator illuminates when a failure or Battery Pack fault has occurred in the QUADRICYCLE’s high-voltage battery pack. Check 12V Battery This indicator illuminates when the 12V battery is exhibiting low voltage. Over Temperature This indicator illuminates when components of the electronic powertrain (such as the motor...
  • Page 73 FEATURES AND CONTROLS INDICATOR ICON FUNCTION Helmet/Seat Belt This indicator illuminates as a reminder to the operator to ensure all riders are wearing helmets and seat belts before operating. The driver’s seat belt is equipped with a seat belt interlock. QUADRICYCLE speed will be limited to 24 km/h if the seat belt is not secured.

  • Page 74: Rider Information Center

    Service A flashing wrench symbol alerts the operator that the preset ③ Indicator service interval has been reached. Your EGIMOTORS dealer, or other qualified person, can provide scheduled maintenance. See further pages for resetting instructions. Remaining The segments of the charge gauge show the level of charge ④...
  • Page 75 If this occurs, your EGIMOTORS dealer, or other qualified person, can provide proper diagnosis. MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information.
  • Page 76 FEATURES AND CONTROLS Ambient Temperature Displays the ambient temperature sensed by the QUADRICYCLE. See further pages to set desired units. Efficiency Displays average battery pack output per (Watt-hours per mile/km) mile/km traveled. Range Estimated remaining range (miles/km). See further pages for details on how estimated remaining range is calculated.

  • Page 77: Backlight Color

    FEATURES AND CONTROLS EV INFO Electric QUADRICYCLE (EV) component details can be viewed using the EV INFO option. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “EV INFO” option. Press MODE to select.
  • Page 78 FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be adjusted to desired brightness. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.

  • Page 79: Trip Meter

    FEATURES AND CONTROLS The Speed Limitation feature is disabled automatically when the MODE button is pressed again or ignition switch is in the OFF position. DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2.
  • Page 80 FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 40 km at the factory. As QUADRICYCLE operation increases, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
  • Page 81 FEATURES AND CONTROLS 3. If required, “ENTER NEW PIN” will appear. Use the UP/DOWN toggle buttons to cycle to your desired first digit. Press the MODE button to select the digit. 4. Continue until all four digits of your desired passcode have been selected. Once finished, “NEW PIN SET”...

  • Page 82: Diagnostic Trouble Codes

    FEATURES AND CONTROLS DIAGNOSTIC TROUBLE CODES The error screen displays only when the Advanced Warning Light (AWL) indicator is on or when it goes on and off during one startup cycle. Error codes are not stored. When the key switch is in the OFF position, the code and message is lost but will reappear if the fault reoccurs after restarting the QUADRICYCLE.

  • Page 83: Ride Command Display (If Equipped)

    QUADRICYCLE is in motion. Before riding with your new display, do the following: • Download the EGIMOTORS RIDE COMMAND App from the Apple®/Google Play® store and create your personalized account. • Check your display to ensure you have the appropriate maps and trails visible for your area.

  • Page 84: Fcc Compliance Statement

    RIDE COMMAND DISPLAY (IF EQUIPPED) DEVICE OPERATING REQUIREMENTS Phone functionality is dependent on the capabilities of your cell phone. NOTICE Some cell phones or operating systems will not work as shown in this manual. FCC COMPLIANCE STATEMENT This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
  • Page 85 RIDE COMMAND DISPLAY (IF EQUIPPED) OVERVIEW ⑤ Icon Bar ① Ride Command Buttons ⑥ Speedometer/Tachometer ② Driveline Mode ⑦ Gear Status ③ Widgets ④ Settings RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu Button Press the Menu button to access the settings.
  • Page 86 RIDE COMMAND DISPLAY (IF EQUIPPED) BUTTON DESCRIPTION FUNCTION Map Button Press the Map button to access the map, manage your rides and waypoints, and to see your friends on the map with Group Ride. Phone Button Press the Phone button to access your Bluetooth®...
  • Page 87 RIDE COMMAND DISPLAY (IF EQUIPPED) PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — RIDE COMMAND The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the QUADRICYCLE cannot be operated until a valid passcode has been entered using the Ride Command display screen.
  • Page 88 RIDE COMMAND DISPLAY (IF EQUIPPED) DRIVELINE MODE ICON DRIVELINE DESCRIPTION MODE All Wheel Drive When in All-Wheel Drive Lock, the front (AWD) Lock drive is engaged with the front differential in the locked state. The locked state drives all wheels at the same speed which will increase steering effort and changes the handling characteristics from the AWD mode.

  • Page 89: Gauge Screens

    To access the Setting menu, press the Menu ① button You can also navigate to the settings menu by pressing the EGIMOTORS logo at the top of the ② display screen . This will open the Control Panel. From the Control Panel,...

  • Page 90: Display Mode

    RIDE COMMAND DISPLAY (IF EQUIPPED) DISPLAY MODE From the Menu settings, select the display mode from the available options. The display mode can be set to Day, Night, or AUTO mode. Day Mode Night Mode ICON BAR ICON DESCRIPTION FUNCTION Headset Displays icon if headset is ①...

  • Page 91: Update Software

    1. Connect the USB flash drive to the USB cable and power up your QUADRICYCLE. 2. On the RIDE COMMAND display, select the Settings menu on your display by pressing the EGIMOTORS icon at the top of the screen. 3. Select General Settings, then Update Software.

  • Page 92: Update Maps

    USB HARDWARE SOFTWARE UPDATES For software update, EGIMOTORS recommends using a SanDisk® or similar USB flash drive with a minimum of 4GB in available memory, formatted using the FAT32 or exFAT® file systems. For best results remove all files from the flash drive before starting the update process.

  • Page 93: Operation

    OPERATION OPERATION QUADRICYCLE BREAK-IN BRAKE BURNISHING It is recommended that a burnishing procedure be performed on new QUADRICYCLEs or after installation of new brake pads or rotors. This helps to conform the pads to the rotor surface and achieve optimum braking performance.
  • Page 94 OPERATION 4. Press the Direction Selector Switch in the FORWARD (F) position to go forward or the REVERSE (R) position to go rearward. Always check the position of the Direction Selector Switch (F/R) before pressing the accelerator pedal. 5. Shift the gear selector to either HIGH (H) or LOW (L) gear. 6.

  • Page 95: Driving In Reverse

    OPERATION DRIVING IN REVERSE WARNING Before switching to reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the QUADRICYCLE. 2.

  • Page 96: Towing Loads

    OPERATION LOW-CHARGE OPERATION When the high-voltage battery pack reaches 20-25% remaining charge, the QUADRICYCLE will display LOW CHARGE on the instrument cluster. As the battery pack discharges to a lower remaining charge (e.g. 5%), QUADRICYCLE performance may gradually decrease in order to conserve power.

  • Page 97: Dumping The Cargo Box

    OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the QUADRICYCLE while parked on an incline. 2. Apply the brakes. 3.

  • Page 98: Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine EGIMOTORS parts are available from your EGIMOTORS dealer. Service and adjustments are important for proper QUADRICYCLE operation. If you’re not familiar with safe service and adjustment procedures, a qualified dealer...

  • Page 99: Severe Use Definition

    • Frequent exposure to mud, water, or sand • Racing or race-style use • Sustained operation at high speeds EGIMOTORS MAINTENANCE SCHEDULE The intervals shown in this table are based on QUADRICYCLEs operated under normal conditions. Each interval is given in miles (kilometers) or time intervals.
  • Page 100 MAINTENANCE Inspect tie rods, wheel bearings, suspension bushings, and ball joints for Suspension / loose or worn components; replace as Steering needed. Inspect shock absorbers for leaks Components* or damage. Lubricate (if applicable). Fluid level inspection; inspect for fluid Cooling System leaks;...

  • Page 101: Lubrication Recommendations

    MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

  • Page 102: Gearcase Specification Chart

    MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ FILL PLUG LEVEL GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 1550 ml 14-19 N m 14-19 N m Lubricant & (Main Transmission Gearcase) Fluid Demand Drive Premium 300–350 ml 11-13.6 N m 15 N m Unit (Front Demand Drive...

  • Page 103: Transmission (Main Gearcase)

    MAINTENANCE TRANSMISSION (MAIN GEARCASE) TRANSMISSION OIL CHECK Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
  • Page 104 MAINTENANCE TRANSMISSION OIL CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Remove the fill plug. ② 2. Place a drain pan under the drain plug 3.
  • Page 105 MAINTENANCE DEMAND DRIVE (FRONT GEARCASE) DEMAND DRIVE OIL CHECK Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.

  • Page 106: Radiator Coolant Level

    MAINTENANCE RADIATOR COOLANT LEVEL WARNING To avoid burns, allow the motor controller and coolant system to cool down before opening the system. Never remove the pressure cap while the motor controller is warm or hot. Escaping steam can cause burns. The coolant access is located under the cargo box.

  • Page 107: Brake Fluid

    MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.

  • Page 108: Brake Inspection

    MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. WARNING Brake components get hot with prolonged use and can cause burns. Wear protective gloves when inspecting the brakes.

  • Page 109: Suspension Adjustment

    MAINTENANCE SUSPENSION ADJUSTMENT NOTICE The front and rear shocks are located in a fixed position on the QUADRICYCLE frame. No other adjustment to shock position should be attempted. CAM ADJUSTMENT Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.

  • Page 110: Tire Condition

    Improper tire inflation or the use of non-standard size or type of tires may adversely affect QUADRICYCLE handling, which could result in QUADRICYCLE damage or personal injury. Always maintain proper tire pressure. Always use EGIMOTORS approved size and type of tires for this QUADRICYCLE when replacing tires. TIRE CONDITION...

  • Page 111: Wheel Removal

    MAINTENANCE Lug Nut 163 N m (Aluminum Front and Rear Wheels) 245 N m Spindle Nut Front 245 N m Hub Retaining Nut Rear WHEEL REMOVAL 1. Position the QUADRICYCLE on a level surface. 2. Apply the brakes. Set the park brake. Turn the key off. 3.
  • Page 112 MAINTENANCE DISCONNECTING HIGH VOLTAGE POWER ① The high-voltage service disconnect is located under the passenger-side seat. Lift the seat up and remove the storage bin to access the harness. IMPORTANT To remove the high-voltage service disconnect, grasp the connector by the plastic base.

  • Page 113: Battery Maintenance And Charging

    MAINTENANCE 12V BATTERY MAINTENANCE AND CHARGING WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.

  • Page 114: Battery Removal

    MAINTENANCE 12V BATTERY REMOVAL WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. To remove the battery, do the following: 1.
  • Page 115 MAINTENANCE FUSES If the motor stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. To access the fuse box, lift the passenger-side seat up and remove the storage bin under the seat.
  • Page 116 MAINTENANCE FUSE SIZE FEATURE SUPPORTED Box Power Audio UNSW 12V...

  • Page 117: Headlight Beam Adjustment

    MAINTENANCE LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace failed (or failing) lights promptly. Do not operate this QUADRICYCLE at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

  • Page 118: Brake Lights

    2. Depress the brake pedal. The brake light should come on after about 10 mm of pedal travel. If the light doesn't come on, check the fuse or see your authorized EGIMOTORS dealer for assistance. NOTE There are no serviceable parts in the brake light assembly. The complete...

  • Page 119: Cleaning And Storage

    Do not allow these types of products to contact the QUADRICYCLE. The best and safest way to clean your EGIMOTORS QUADRICYCLE is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  • Page 120: Polishing Tips

    POLISHING THE QUADRICYCLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS QUADRICYCLE. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your QUADRICYCLE.
  • Page 121 MAINTENANCE STORING THE QUADRICYCLE Any time the QUADRICYCLE will be parked for more than a few days, follow the recommended storage procedures: 1. Make any necessary repairs and clean the QUADRICYCLE. 2. Store the QUADRICYCLE out of the sun in a cool, dry place. 3.

  • Page 122: Storage Area / Covers

    STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the QUADRICYCLE with a genuine EGIMOTORS cover or similar that allows for adequate airflow. Do not use plastic or coated material, as these materials do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation.
  • Page 123 MAINTENANCE TRANSPORTING THE QUADRICYCLE WARNING Cargo and other loose QUADRICYCLE parts may fly off while transporting this QUADRICYCLE. Secure or remove all cargo, and inspect the unit for loose parts prior to transport. If transporting the QUADRICYCLE in a non-enclosed trailer, then the QUADRICYCLE must FACE FORWARD, or roof must be removed.
  • Page 124 MAINTENANCE Front Tie-Down Location ① Front tie-down points Rear Tie-Down Locations ② Rear tie-down points...

  • Page 125: Specifications

    SPECIFICATIONS SPECIFICATIONS RANGER XP KINETIC DIMENSIONS Ground Clearance 36 cm Length 303 cm Width 159 cm Height 198 cm Wheelbase 206 cm Turning Radius 396 cm Cargo Box Dimensions (Inside) 93 x 137 x 32 cm LOAD CAPACITY Gross Vehicle Weight Capacity 1580 kg...
  • Page 126 SPECIFICATIONS PERFORMANCE 40 kW @ 5000 RPM (30 min. continuous power rating) Controller 900A Traction Battery Battery Pack Premium: 100V 14.9 kWh Lithium-Ion DC-DC Power 900W (at peak) High (H): 87 km/h Maximum Speed Low (L): 42 km/h Range (on flat ground)) Up to 72 km (will vary with driving conditions) Horsepower...

  • Page 127: Brake System

    SPECIFICATIONS BRAKE SYSTEM Brakes Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers Engine Braking System (EBS) Regenerative braking SUSPENSION Front suspension Dual A-Arm 25 cm Travel Rear suspension Dual A-Arm, IRS 25 cm Travel Tires - Front 225/85 R14 84J; PRO ARMOR X-TERRAIN Tires - Rear 275/70 R14 90J;...
  • Page 128 SPECIFICATIONS FEATURES Cargo System Lock and Ride Hitch Type Standard 5 cm receiver...

  • Page 129: Lubricants / Service Products

    400 g All Season Grease 502538 3 oz tube (24) 2871515 U-Joint Grease 14 oz cartridge 2871551 Dielectric Grease (Nyogel®) — 2871329 DOT 4 Brake Fluid 250 ml 502526 — EGIMOTORS Battery Tender 2859044 Charger Loctite® 565 Thread Sealant — 2871956...

  • Page 131: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING QUADRICYCLE WILL NOT OPERATE POSSIBLE CAUSE SOLUTION High-voltage battery pack not Charge the QUADRICYCLE. charged Key not properly engaged Ensure the key is fully inserted into the key switch and turned to the ON position Low 12V battery voltage Recharge the battery pack.
  • Page 132 TROUBLESHOOTING MOTOR STOPS OR LOSES PERFORMANCE POSSIBLE CAUSE SOLUTION High-voltage battery pack not Charge the QUADRICYCLE. charged Fault condition detected • See faults table if a fault code appears on the instrument cluster or display screen (if equipped). • Water may be present in the QUADRICYCLE’s internal electrical components.
  • Page 133 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Fault condition detected • See faults table if a fault code appears on the instrument cluster or display screen (if equipped). • Water may be present in the QUADRICYCLE’s internal electrical components. Allow some time for drying before attempting to charge.
  • Page 134 TROUBLESHOOTING DIAGNOSTIC TROUBLE CODES FAULT CODE DESCRIPTION B102A 520669 Headlight Relay / Rear Running Lights Output Short Circuit to Ground C0256 516247 Winch Out Driver Circuit Voltage High C0257 516247 Winch Out Driver Open Circuit C0258 516247 Winch Out Driver Short to Ground C0259 516249 Plowing in High Range...
  • Page 135 TROUBLESHOOTING C108E 516126 12V Voltage Input Low...
  • Page 136 TROUBLESHOOTING FAULT CODE DESCRIPTION C109B 520229 EPS Software Error - MFX Calibration C10BF 516868 4x4 Switch Input Fault C10C6 516870 Front Accent Light Output Short Circuit to Ground C10C7 516870 Front Accent Light Output Overload C10C8 516969 Chassis Relay Output Short Circuit to Ground Instrumentation Output Short Circuit to C10CA...
  • Page 137 TROUBLESHOOTING FAULT CODE DESCRIPTION P0914 Gear Sensor Signal Circuit Fault P0916 Gear Sensor Signal Low P0917 Gear Sensor Signal High P0ABA 523920 Traction Battery Current Sensor Fault P1007 1800 Traction Battery High Temp Shutdown P1008 517535 Dash Switch Backlight Shorted to Ground P1026 520207 AWD Output Overload...
  • Page 138 TROUBLESHOOTING FAULT CODE DESCRIPTION P103B 5923 Traction Battery Cell Low Voltage - Charge Disabled P103C 8101 Cell Balance Status Timeout P103D 5919 Traction Battery 0% SOC P103E 5919 Traction Battery Voltage Critically Low P103F Throttle Applied when Ineligible P1040 Throttle Applied when Ineligible P1041 Accelerator Position Inconsistent Or Incorrect...

  • Page 139: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a EGIMOTORS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

  • Page 140: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.

  • Page 141: Lubricants And Fluids

    THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT EGIMOTORS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

  • Page 142: How To Obtain Warranty Service

    IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your...

  • Page 143: Exported Products

    SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.

  • Page 144: Maintenance Log

    WARRANTY MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE TECHNICIAN SERVICE PERFORMED / COMMENTS...
  • Page 145 MAINTENANCE LOG DATE TECHNICIAN SERVICE PERFORMED / COMMENTS...
  • Page 146 WARRANTY For more information visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com...

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