Egimotors Sportsman 570 6x6 2023 Owner's Manual
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Egimotors Sportsman 570 6x6 2023 Owner's Manual

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2023
Egimotors
For Maintenance and Safety
OWNER'S
MANUAL
Sportsman 6x6 570
Read this manual carefully. It contains important safety
Operation is prohibited for those under 16 years of age.
information. This is an adult vehicle only.
WARNING

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  • Page 1 2023 Egimotors For Maintenance and Safety OWNER’S MANUAL Sportsman 6x6 570 WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 Failure to follow the safety precautions could result in serious injury or death. For videos and more information about a safe riding experience with your Egimotorsvehicle, scan this QR Code® with your smartphone or visit: www.Egimotors.it...
  • Page 3 2023 Owner’s Manual Sportsman 570 6x6 E...
  • Page 4 United States Department of Agriculture. Unless noted, trademarks are the property of Egimotors Copyright 2023 Egimotors . All information contained within this publication is based on the latest product information at the time of publication. Due to...
  • Page 5 Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the EGIMOTORS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician. Your dealer knows your vehicle best and is interested in your total satisfaction.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Safety ..................15 Features and Controls ............35 Operation ................. 67 Winch Guide ................91 Emission Control Systems ........... 101 Maintenance ................. 103 EGIMOTORS Products ............153 Specifications ................ 155 Troubleshooting ..............159 Warranty ................. 183 Maintenance Log ..............189...

  • Page 9: Introduction

    WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A EGIMOTORS TRACTOR is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 INTRODUCTION...
  • Page 12 INTRODUCTION...
  • Page 13 INTRODUCTION ORV CERTIFICATE OF PRE-DELIVERY INSPECTION IMPORTANT It is recommended that the owner of this vehicle receive a completed Certificate of Pre-Delivery Inspection form. If you did not receive this form (or a similar version to the sample below), consult your authorized dealer to obtain one.
  • Page 14 INTRODUCTION...
  • Page 15 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 16 (IF EQUIPPED) Some Egimotors vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Egimotors emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

  • Page 17: Safety

    Failure to follow the warnings in this manual can result in serious injury or death. This EGIMOTORS vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
  • Page 18 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this EGIMOTORS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 19 EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this EGIMOTORS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
  • Page 20 SAFETY OPERATING WITHOUT INSTRUCTION Operating this TRACTOR without proper instruction increases the risk of an accident. The operator must understand how to operate the TRACTOR properly in different situations and on different types of terrain. Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle.
  • Page 21 SAFETY FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating condition.
  • Page 22 SAFETY PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eye wear increases the risk of a serious injuries in the event of an accident. Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
  • Page 23 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the TRACTOR.
  • Page 24 SAFETY TURNING IMPROPERLY CAUTION Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual. Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers.
  • Page 25 SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.
  • Page 26 SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the TRACTOR or for your abilities. Never operate this TRACTOR on hills steeper than 15 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
  • Page 27 SAFETY IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 28 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 29 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this vehicle. •...
  • Page 30 SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
  • Page 31 If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge.
  • Page 32 SAFETY GENERAL ALERT WARNING Before you operate this vehicle, read the owner’s manual. NEVER allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. NEVER use alcohol or drugs before or while operating NEVER carry a passenger.
  • Page 33 SAFETY 4X4 (AWD) ALERT WARNING Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. OVERRIDE ALERT WARNING Improper use of override button can lead to loss of control resulting in severe injury or death.
  • Page 34 SAFETY HITCH CAPACITY ALERT WARNING MAXIMUM DRAWBAR PULL: 1.100 kg N on level ground MAXIMUM VERTICAL LOAD: 40 kg RACK ALERT WARNING DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch.
  • Page 35 SAFETY RADIATOR CAP WARNING WARNING Hot pressurized fluid can cause serious burns. Do not touch radiator cap when hot. Open slowly.

  • Page 37: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS MAIN CONTROLS NOTICE Image below is for reference only. Your model may differ slightly.  Left Hand Controls  Throttle Switch  Working Light Switch (if equipped)  Ignition Switch  Instrument Cluster  Auxiliary Outlet ...
  • Page 38 FEATURES AND CONTROLS IGNITION SWITCH WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shut-down during operation. This could result in serious injury or death.
  • Page 39 FEATURES AND CONTROLS LEFT HAND CONTROLS  Light Switch  Turn Signal Switch  Engine Stop Switch  Horn Switch  Hazard Switch  Override Switch...
  • Page 40 FEATURES AND CONTROLS ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.
  • Page 41 FEATURES AND CONTROLS MODE / REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING Pressing the override switch while the throttle is open can cause loss of control, which may result in serious injury or death.
  • Page 42 Never start or operate an TRACTOR that has a sticking or improperly operating throttle. Immediately contact your EGIMOTORS dealer or other qualified person for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation.
  • Page 43 Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your EGIMOTORS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 44 FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the TRACTOR while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2.
  • Page 45 FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. The auxiliary brake system is intended to be used as a backup for the main brake system.
  • Page 46 EGIMOTORS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 47 FEATURES AND CONTROLS ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See the Instrument Cluster section for EPS Warning Indicator information.
  • Page 48 FEATURES AND CONTROLS SEAT SEAT REMOVAL 1. Locate the seat removal latch in the center of the seat’s rear. 2. Pull on the latch handle to disengage the seat from the vehicle’s frame. 3. Remove the seat. HITCHES See the Specifications Section for hitch weight capacities. NOTICE Do not tow a vehicle or a trailer with this vehicle unless all instructions have been followed.
  • Page 49 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION  1. To remove the hitch (if equipped), remove the cotter pin and hitch pin   . Remove the hitch, then reinstall the hitch pin and secure the cotter   2. To install the hitch, remove the cotter pin from the hitch pin and ...
  • Page 50 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector  is located on the right side of the vehicle. To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. H: High Gear L: Low Gear N: Neutral...
  • Page 51 FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model. DISPLAY AREA FUNCTION  H = High Gear Gear Indicator L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears) ...
  • Page 52 A flashing wrench symbol alerts the operator that the Service Indicator preset service interval has been reached. Your EGIMOTORS dealer can provide scheduled maintenance. See page 61 for more information.  The clock displays time in a 12-hour or 24-hour Clock format.
  • Page 53 FEATURES AND CONTROLS INDICATOR ICON FUNCTION High Beam This lamp illuminates when the headlamp switch is set to high beam. Brake Failure (if Lamp illuminates when Brake System (if equipped) Brake Failure Alarm is equipped) detects low pressure in brake hydraulic system. Verify brake fluid in reservoirs.
  • Page 54 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 . DISPLAY AREA 1 FUNCTION The vehicle’s speed will be displayed in mph, or km/h. Speed The vehicle’s current engine temperature will be Engine Temperature displayed.
  • Page 55 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 . DISPLAY AREA 2 FUNCTION The vehicle’s odometer reading will be displayed. Odometer The vehicle Engine Temperature will be displayed. Engine Temperature Trip 1 The vehicle Trip 1 mileage will be displayed.
  • Page 56 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Electronic Power Steering (EPS) (if Select between low, medium, or high equipped) levels of power steering assistance. Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH...
  • Page 57 FEATURES AND CONTROLS OPTIONS MENU NOTES Bluetooth® Pairing (if equipped) Pair Bluetooth® device Exit Menu Exit DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1.
  • Page 58 FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
  • Page 59 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
  • Page 60 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
  • Page 61 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
  • Page 62 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 63 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
  • Page 64 2. Access the options menu on the vehicle’s digital gauge and select BT PAIR. The Bluetooth® icon will begin to blink. 3. Find and select Egimotors Gauge on your phone’s Bluetooth® menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
  • Page 65 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive system is controlled by the Driveline switch. See page 40. Engage AWD before getting into conditions where front wheel drive may be needed.
  • Page 66 FEATURES AND CONTROLS When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. 2X4 MODE Move the momentary switch to the far left to operate in two-wheel drive.
  • Page 67 FEATURES AND CONTROLS FOUR-WHEEL DESCENT CONTROL (IF EQUIPPED) NOTICE Switching to 4WDC while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to 4WDC while the rear wheels have traction or are at rest. The Four-Wheel Decent Control (4WDC) system allows engine braking to all four wheels when the vehicle descends a hill or incline.

  • Page 69: Operation

    OPERATION OPERATION SAFE OPERATION PRACTICES WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 70 VEHICLE BREAK-IN PERIOD The break-in period for your new EGIMOTORS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 71 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 72 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the TRACTOR is in safe operating condition before operating increases the risk of an accident. Always inspect the TRACTOR before each use to make sure it's in safe operating condition. ITEM REMARKS REF.
  • Page 73 OPERATION ITEM REMARKS REF. Engine stop switch page 38 Ensure proper operation Air filter, pre-filter Inspect, clean page 128 Headlights Check operation page 131 Brake light/tail lamp Check operation page 131 Riding gear Wear approved helmet, page 16 goggles, and protective clothing –...
  • Page 74 OPERATION DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the brake holding latch. 5. Mount the vehicle from the left side.
  • Page 75 OPERATION TURNING THE VEHICLE Both rear wheels drive equally at all times. This means that the outside wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly. 1. Slow down. 2.
  • Page 76 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 77 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Always engage 4WDC before ascending or descending a hill. 2. Drive straight uphill. 3.
  • Page 78 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage 4WD or 4WDC mode (if equipped) before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4.
  • Page 79 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 80 OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-Turn to turn around. 1. Stop the vehicle. Keep your weight uphill. 2. Always engage ADC mode (if equipped) before ascending or descending a hill.
  • Page 81 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your EGIMOTORS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
  • Page 82 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 83 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 84 OPERATION OPERATING IN LIGHTNING Avoid operating this vehicle when lightning could occur unless the vehicle is equipped with a fully enclosed cab. Rubber tires, rubber handgrips and a foam seat will not protect a rider from lightning strikes. Always seek safe shelter when lightning is imminent.
  • Page 85 OPERATION STOPPING THE ENGINE 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in PARK. 3. Turn the key to the OFF position. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
  • Page 86 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo. • Read and understand the load distribution warnings listed on the vehicle warning labels.
  • Page 87 OPERATION 1. Always read and understand the load distribution warning labels on the vehicle. Never exceed the weight capacities specified for the vehicle. 2. Always load the cargo box with the load as far forward as possible. 3. Always operate the vehicle with extreme caution whenever hauling or towing loads.
  • Page 88 Using an improper hitch or exceeding the maximum tongue weight capacity can result in serious damage to the vehicle and will void your warranty. Never install automotive accessories on your EGIMOTORS vehicle. Always install POLARIS-approved (or equivalent) accessories designed for vehicle use.
  • Page 89 OPERATION DUMPING CARGO WARNING If cargo weight is placed toward the rear of the cargo box, the load may dump unexpectedly and cause serious injury. When loading cargo, always position the weight as far forward and as low as possible. 1.
  • Page 90 OPERATION NOTICE Driving with the cargo box in the raised position can cause serious injury and damage to the vehicle. The cargo box could close unexpectedly and injure the driver. The rear tires will also catch the rear of the bed, damaging the vehicle and creating hazardous driving conditions.
  • Page 91 OPERATION TRAILERING THE VEHICLE Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap and seat. 4. Remove the key to prevent loss during transporting. 5. Always tie the frame of the vehicle to the transporting unit securely with suitable straps or rope.
  • Page 92 WINCH...

  • Page 93: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 94 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 95 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 96 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized...
  • Page 97 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 98 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 99 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 100 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized EGIMOTORS dealer, or other qualified person.
  • Page 101 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 102 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized EGIMOTORS dealer, or other qualified person.

  • Page 103: Emission Control Systems

    Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your EGIMOTORS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
  • Page 104 EMISSION CONTROL SYSTEMS EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. Sportsman 570 78.5 dB(A) A-Weighted Sound Pressure Level at Rider's Ear (uncertainity 3dB) 91 dB(C) C-Weighted Sound Pressure Noise Level at Rider's Ear...

  • Page 105: Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine EGIMOTORS parts available from your authorized dealer. Record maintenance and service in the Maintenance Log section at the end of the manual.
  • Page 106 MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require elevation of the vehicle. Always position the vehicle on a firm, level surface before elevating. Do not position a jack or jack stand under any components other than the frame. Use an appropriate lift or floor jack.
  • Page 107 SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Egimotors dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized EGIMOTORS dealer or other qualified person perform these services.
  • Page 108 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) HOURS CALENDAR REMARKS ITEM Monthly Inspect periodically Brake Pad Wear 10 H (160) Battery Monthly 20 H Check terminals; clean; test (320) Inspect; cycle key to pressurize fuel Fuel and EVAP pump; check lines and fittings for System (if Monthly 20 H...
  • Page 109 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) HOURS CALENDAR ITEM REMARKS 1000 Engine oil change Change the oil and filter 100 H (1600) Inspect; cycle key to pressurize fuel Fuel and EVAP 1000 pump; check lines and fittings for System (if 100 H 12 M...
  • Page 110 MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed.
  • Page 111 EGIMOTORS recommends the use of EGIMOTORS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if EGIMOTORS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 112 MAINTENANCE OIL LEVEL Access the oil dipstick  under the oil check flap and fill tube from the right side of the TRACTOR. A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the full/safe mark, change the oil immediately.
  • Page 113 MAINTENANCE  4. Clean the area around the drain plug 5. Place a drain pan under the crank case. 6. Remove the drain plug. Allow the oil to drain completely. WARNING Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 7.
  • Page 114 Periodic Maintenance Chart. Maintain the oil level at the bottom of the fill plug  hole threads. See the EGIMOTORS products section for the part numbers. The fill plug is located on the left side of the TRACTOR, under the rear fender, behind the wheel.
  • Page 115 Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the fluid level at the bottom of the fill hole threads. See the EGIMOTORS Products section for part numbers. Change the front gearcase fluid every 25 hours if the 4WDC unit is exposed to extreme use.
  • Page 116 MAINTENANCE FLUID RECOMMENDATIONS FILL DRAIN PLUG PLUG GEARCASE LUBRICANT CAPACITY TORQUE TORQUE 275-300 ml 11-14 Nm 15 Nm Demand Drive Front Gearcase (9-10 oz.) (8-10 ft-lbs) (11 ft-lbs) Fluid Use the recommended fluid. Use of other fluids may result in improper operation of components.
  • Page 117 MAINTENANCE REAR GEARCASE OIL • Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart section. • Maintain the fluid level at the bottom of the fill hole threads. Do not overfill.  •...
  • Page 118 Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. EGIMOTORS recommends the use of EGIMOTORS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water.
  • Page 119 MAINTENANCE RADIATOR COOLANT To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added. Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix.
  • Page 120 Operating the vehicle with a spongy brake can result in loss of braking, which could cause an accident. Never operate the vehicle with spongy-feeling brakes. If the fluid level is low add DOT 4 brake fluid only. See the Egimotors Products section for part numbers. WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in serious injury or death.
  • Page 121 MAINTENANCE HAND BRAKE The master cylinder  is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight.
  • Page 122 MAINTENANCE FOOT BRAKE Check the brake fluid level frequently for the foot brake system. The foot brake fluid reservoir  is located under the seat. 1. Position the vehicle on a level surface. 2. Remove the seat. 3. View the fluid level in the reservoir. 4.
  • Page 123 MAINTENANCE BRAKE INSPECTION The front and rear brakes are hydraulic disc brakes, activated by applying the foot brake. The handlebar brake is also hydraulic. Both brake systems are self-adjusting. Perform the following checks to keep the brake systems in good operating condition.
  • Page 124 MAINTENANCE TOE ALIGNMENT NOTICE Do not attempt to adjust alignment. All steering adjustments should be performed by an authorized service technician. Your authorized dealer can assist. Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out. 1.
  • Page 125 MAINTENANCE HANDLEBAR ADJUSTMENT The handlebars can be adjusted for rider preference. NOTICE Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control. Follow the adjustment procedures exactly, or see your authorized dealer for service.
  • Page 126 MAINTENANCE REAR SPRING The rear shock absorber spring is adjusted by rotating the cam either clockwise or counter-clockwise to increase or decrease spring tension.   High Tension  Low Tension POWER STEERING UNIT If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling.
  • Page 127 MAINTENANCE SIDE PANEL REMOVAL 1. Remove the seat. 2. Use a flat screwdriver to remove the plastic rivets securing the side panel. 3. Grasp the rear of the side panel near the rear cab. With a firm motion, pull the side panel outward to disengage the side panel from the grommets. 4.
  • Page 128 MAINTENANCE TIRES WARNING Operating your TRACTOR with worn tires, improperly inflated tires, non- standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle.
  • Page 129 MAINTENANCE WHEEL REMOVAL / INSTALLATION 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Loosen the wheel nuts slightly. 4. Elevate the end of the vehicle. See the Elevating the Vehicle for Service section for details. 5.
  • Page 130 MAINTENANCE AIR FILTER 1. Remove the seat. 2. Release the air box cover clips and remove the air box cover. 3. Loosen the clamp and remove the filter. 4. Remove the fabric type pre-filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry.
  • Page 131 MAINTENANCE BREATHER VALVE/HOSE The breather valve is on the hose that runs between the engine and air box. 1. Remove the left side panel. 2. Remove the hose clamps from the valve and pull the valve out of the hoses. 3.
  • Page 132 MAINTENANCE FUSE REPLACEMENT If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in a compartment on the top of the access door.
  • Page 133 MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward.
  • Page 134 MAINTENANCE 5. Observe the headlight aim on the wall. The most intense part of the headlight beam should be 5 cm below the mark on the wall . Include rider weight on the seat when measuring.  6. If adjustment is needed, the adjustment screw is located on the right side of the headlight pod.
  • Page 135 MAINTENANCE 6. Open the front rack. 7. If adjustment is needed, use the torx wrench tool included in the vehicle’s tool kit to adjust the headlight adjustment fasteners. Keep the most intense part of the headlight beam in the middle. When the lights are adjusted insert the compartment plug and close the front rack.
  • Page 136 MAINTENANCE LOWER HEADLAMP REPLACEMENT 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4.
  • Page 137 MAINTENANCE HEADLIGHT / POSITION LIGHT LAMP REPLACEMENT When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Hold the plastic part of the lamp. 1.
  • Page 138 MAINTENANCE  5. Position light : Rotate the socket to remove it. Go to step 6. Headlamp : Reach under the bumper and remove the rubber cover from the back of the headlight. Turn the collar  counter-clockwise and carefully remove the collar and socket .
  • Page 139 MAINTENANCE FRONT TURN SIGNAL LAMP REPLACEMENT If a front turn signal light becomes inoperable, use a Phillips screwdriver to remove the lens cover screws. Remove the lens cover and replace the spent lamp with a new lamp. Always use a P21W (21 watt) lamp. TAILLIGHT / BRAKELIGHT LAMP REPLACEMENT 1.
  • Page 140 MAINTENANCE SPARK PLUGS SPARK PLUG RECOMMENDATIONS Refer to the Specifications section for the recommended spark plug type and gap for your vehicle. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. TORQUE SPECIFICATION PLUG CONDITION New Spark Plug 12 Nm (9 ft-lbs)
  • Page 141 MAINTENANCE SPARK PLUG REMOVAL 1. Remove the left-side panel. See the Footwell Removal section for details. 2. Remove the spark plug cap. 3. Use the spark plug wrench to remove the spark plug. Turn the plug counter-clockwise to remove it. 4.
  • Page 142 MAINTENANCE SPARK ARRESTER WARNING Do not perform clean out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with exhaust components. To reduce fire hazard, make sure that there are no combustible materials in the area when purging the spark arrestor.
  • Page 143 See your dealer as outlined in the owner's manual. This PVT system is intended for use on EGIMOTORS products only. Do not install it in any other product. Always make sure the PVT housing is securely in place during operation.
  • Page 144 MAINTENANCE WHEN TO USE LOW AND HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 11 km/h (7 MPH) Towing heavy loads Operating in rough terrain (swamps, mountains, etc.) Operating at speeds greater than 11 km/h (7 MPH) High PVT DRYING There may be some instances when water is accidently ingested into the PVT...
  • Page 145 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous.
  • Page 146 EGIMOTORS dealer. Ask your dealer to provide any installation procedures that may differ for an extreme use battery.
  • Page 147 Check battery voltage each month during storage and recharge as needed to maintain a full charge. EGIMOTORS recommends maintaining battery charge by using a EGIMOTORS Battery Tender charger or by charging once a month using the battery tender port .
  • Page 148 MAINTENANCE BATTERY FLUID (CONVENTIONAL BATTERY) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Maintain the fluid level between the upper  and lower level  marks. Add only distilled water. Tap water contains minerals that are harmful to a battery.
  • Page 149 MAINTENANCE 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. When using an automatic charger, refer to the charger manufacturer's instructions for recharging.
  • Page 150 Do not allow these types of products to contact the vehicle. The best and safest way to clean your EGIMOTORS vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
  • Page 151 POLISHING THE VEHICLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 152 Washing the Vehicle section. STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add EGIMOTORS Carbon Clean Fuel Treatment or EGIMOTORS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 153 6. Reinstall the spark plug caps. 7. If EGIMOTORS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. INSPECT AND LUBRICATE Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart.

  • Page 155: Egimotors Products

    EGIMOTORS PRODUCTS EGIMOTORS PRODUCTS LUBRICANTS / MISCELLANEOUS DESCRIPTION PART NUMBER Engine Lubricant 2870791 Fogging Oil (Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (.95 L) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (3.8 L)
  • Page 156 EGIMOTORS PRODUCTS DESCRIPTION PART NUMBER 2871551 U-Joint Grease (414 ml cartridge) 2871329 Dielectric Grease (Nyogel®) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2859044 EGIMOTORS Battery Tender® Charger...

  • Page 157: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN 570 6X6 SPORTSMAN 570 6X6 Maximum Weight Capacity 499 kg (includes operator, cargo, accessories, tongue weight) Dry Weight (+/- 7% based on configuration) 520 kg Front Rack/Box Capacity 41 kg Cargo Box Capacity 340 kg Maximum Vertical Load 40 kg Maximum Pull capacity of a braked trailer 1.100 kg...
  • Page 158 Ignition System Spark Plug / Gap NGK® MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (EGIMOTORS Variable Transmission) Front Suspension MACPHERSON RIDE® strut with 21 cm travel Rear Suspension Progressive rate with 24 cm travel...
  • Page 159 SPECIFICATIONS CLUTCHING CHART For more information about clutching options, please see your authorized dealer. Altitude in Driven Drive Clutch meters Clutch Shift Weight Helix Spring (feet) Spring 0-1800 Black 25-52G (0-6000) PN 3235639 PN 3234451 PN 5632409 PN 7043594 1800-3700 Black (6000-1200- PN 3235639...

  • Page 161: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or Use low range during loading. tall trailer in high range Starting out going up a Use low range or turn around using the K-turn. steep incline See the Turning Around on a Hill section.
  • Page 162 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines. See your dealer. Slippage from failure to Always warm up the belt by operating below 30 warm up belt mph for one mile (5 miles or more when temperature is below freezing).
  • Page 163 TROUBLESHOOTING ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Weak spark from spark plug Inspect, clean and/or replace spark plug Incorrect spark plug gap or Set gap to specs or replace plug heat range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug Your authorized dealer can assist wires...
  • Page 164 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Inspect and replace Kinked or plugged fuel tank vent line Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Your authorized dealer can assist Reverse speed limiter malfunction Electronic throttle Your authorized dealer can assist control malfunction Your authorized dealer can assist Other mechanical...
  • Page 165 Reverse speed limiter Your authorized dealer can assist malfunction Your authorized dealer can assist Electronic throttle control malfunction Other mechanical Your authorized dealer can assist failure Overheated engine Clean radiator screen and core, clean engine exterior. Your EGIMOTORS dealer can assist.
  • Page 166 TROUBLESHOOTING ENGINE OVERHEATING POSSIBLE CAUSE SOLUTION Debris lodged in screen Clean the screen Plugged Radiator Use a garden hose to flush any debris from the radiator fins. NOTE: High pressure washers can deform the radiator fins and reduce cooling efficiency. DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.
  • Page 167 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Abnormal Rate Of Change Out Of Calibration Data Valid But Above Normal Operational Range Data Valid But Below Normal Operational Range Data Erratic or Intermittent (or missing) Voltage Too High Voltage Below Normal, Or Shorted Vehicle Speed Sensor To Low Source Abnormal Frequency...
  • Page 168 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Above Normal Operating Range Data Valid But Below Normal Operating Range Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Manifold Absolute Voltage Too Low Pressure Sensor Mechanical System Not Responding Or Out Of Adjustment Abnormal Rate Of...
  • Page 169 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Erratic, Intermittent Or Incorrect Voltage Too High Voltage Too Low Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Barometric Pressure Sensor Voltage Below Normal, Or Shorted To Low Source Abnormal Rate Of Change Engine Overheat...
  • Page 170 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Transmission Range Invalid Data Valid But Above Normal Operational Range - Most Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect System Power...
  • Page 171 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Error in Engine Speed Computation Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Gear Sensor Signal Voltage Too Low Abnormal Update Rate Root Cause Not Known Received Network Transmission Data In Error Requested Gear Condition Exists Cruise Control Panel...
  • Page 172 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Checksum/CRC Error Plausibility Fault Crankshaft Position Abnormal Frequency Sensor Or Pulse Width Or Period Mechanical System Not Responding Or Out Of Adjustment Camshaft Position Sensor Abnormal Frequency Or Pulse Width Or Period Voltage Below Normal / Shorted To Low Source / Driver Circuit Grounded.
  • Page 173 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to Rear Differential Driver Circuit Output (Turf) Grounded Driver Circuit Open / Grounded Voltage Above Normal Voltage Below Fan Relay Driver 1071 Normal Circuit Current Below Normal Or Open Circuit Voltage Above Normal Voltage Below Ignition Coil Primary...
  • Page 174 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Current Below Normal Or Open Circuit Voltage Above Normal Voltage Below Normal, Or Shorted Fan Driver 2 1557 To Low Source Current Below Normal Or Open Circuit Voltage Above Normal, Or Shorted To High Source Voltage Below PTO Solenoid Driver 1888...
  • Page 175 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Below Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Above Normal Operating Range - Moderately Severe Level Data Valid But Below Normal Operating...
  • Page 176 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Below Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Above Normal Operating Range - Moderately Severe Level Data Valid But Below Normal Operating...
  • Page 177 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Voltage Above Normal, Or Shorted To High Source Winch Out 516247 Commanded State Voltage Below Normal, Or Shorted To Low Source Voltage Below Winch Auto Stop Normal, Or Shorted...
  • Page 178 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Abnormal Rate Of Change Out Of Calibration Voltage Above Normal, Or Shorted To High Source Voltage Below Canister Purge Valve 520202 Normal, Or Shorted To Low Source...
  • Page 179 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Reverse Alarm 520206 Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Voltage Above Normal, Or Shorted To High Source Voltage Below All Wheel Drive...
  • Page 180 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Above Normal, Or Shorted To High Source Voltage Below Battery Charge Relay 520220 Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Current Above Normal Or Grounded Circuit Steering Over Current 520221 Shut Down Bad Intelligent Device...
  • Page 181 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Bad Intelligent Device Or Component Condition Exists Bad Intelligent Device Or Component Software Error 520229 Condition Exists Condition Exists IC CAN Communication with 520230 Condition Exists EPS Power Save 520231 Condition Voltage Above Normal, Or Shorted To High Source Fuel Pull Solenoid Voltage Below...
  • Page 182 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Condition Exists Condition Exists Throttle Body Control - Return Spring Check 520278 Failed Condition Exists Throttle Body Control 520279 - Adaption Aborted Condition Exists Throttle Body Control - Limp Home Position 520280 Check Failed Condition Exists Throttle Body Control - Mechanical Stop 520281...
  • Page 183 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Condition Exists Throttle Body Control - Requested Throttle 520305 Angle Not Plausible Condition Exists ECU ADC Fault - No 520306 Load Condition Exists ECU ADC Fault - 520307 Voltage Condition Exists Accelerator Sensor Sync Fault - Sensor 520308 Diff Exceeds Limit Condition Exists...
  • Page 184 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Current Below Normal Or Open Circuit Current Below Normal Display Relay 520522 Or Open Circuit Data Erratic, Intermittent Or Incorrect Voltage Above Drive Mode Select Normal, Or Shorted 524067 Switch To High Source Voltage Below Normal, Or Shorted To Low Source Bad Intelligent Device...

  • Page 185: Warranty

    This warranty is transferable to another owner during the warranty period through a EGIMOTORS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 186 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 187 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 188 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product...
  • Page 189 Limited Warranty. Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed: www.Egimotors.it Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS.
  • Page 190 We do our best every day to win the trust of Customers like you. Thank You! Egidio Motta...

  • Page 191: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 193 Cooling System ........ 116 Crossing Hillsides ......22 Accessories ........151 Age Restrictions ......... 18 Air Filter ..........128 Air Filter / Air Box ......150 Declaration of Conformity ....9 All Wheel Drive System ..... 63 Descending Hills Improperly .... 22 2X4 Mode ........
  • Page 194 Helmet..........16 Eye Protection ........17 High Beam Adjustment ....131 Hitch Capacity Alert......32 Hitch Removal / Installation ....47 Hitches ..........46 Horn Switch ........38 Failure to Inspect Before Hot Exhaust Systems......28 Operating .......... 19 How To Obtain Warranty Fluid Change ........
  • Page 195 Low Beam Adjustment ....132 ORV Certificate of Pre-Delivery Lower Headlamp Replacement ..134 Inspection ......... 11 Lubricants / Miscellaneous ..... 153 Lubrication Guide ......108 Parking Brake........42 Periodic Maintenance...... 103 Maintenance Chart ......105 Severe Use Definition ....103 Maintenance Log......
  • Page 196 Transmission Oil Tire Pressure Alert ......32 Recommendations ......112 Safety Symbols ........8 Tread Lightly SM ............. Safety Training ........15 TURF Mode ........64 Safety Warning........15 Turn Signal Switch......39 Safety Warnings ......... 17 Turning Around on a Hill Carrying More Than One (K-Turn) ..........
  • Page 198 QR CODE FOR DIGITAL OWNERS MANUAL Egimotors For your nearest Egimotorsdealer, visit www.egimotors.it Egimotors Srl Street Filippo da desio 51 Desio ,20832 Monza Brianza Italy Email : info@egimotors.it Manual SPM 6x6 01.2023 rev 1...

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Sportsman 570 6x6 e 2023

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