Summary of Contents for Egimotors Sportsman XP 1000 E 2023
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Egimotors 2023 OWNER’S MANUAL QUADRICYCLE Sportsman XP 1000 E Sportsman XP 1000 SE Owner’s manual part Number - OM23QSPM1000 WARNING Read this manual carefully. It contains important safety information. This is an adult Quadricycle only. Operation is prohibited for those under 18 years of age.
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This Owner Manual refers to EGIMOTORS QUADRICYCLES (To be filled in by your Dealer) This Owner’s Manual should remain inside you Quadricycle A digital/printable copy is available on www.egimotors.com Year ________________________________________________________ Model Type___________________________________________________ Code number (spare parts use only) _______________________________...
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Welcome ! Thank you for purchasing an Egimotors Quadricycle, and welcome to our world-wide family of enthusiasts. We have done This manual to inform you on how to use and maintain the best condition of operation for your Quadricycle. If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you.
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The original instruction is in English. Other languages are provided as translation of the original Instruction see the Egimotors website for more details and procedure.
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The following signal words and symbols appear throughout this manual and on your Quadricycle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. An EGIMOTORS QUADRICYCLE is not a toy and can be hazardous to operate. This Quadricycle handles differently than other Quadricycles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
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Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
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MANUFACTURER Cypress Semiconductor TRANSMITTING FREQUENCY* 2402 - 2480 MHz MAX RF TRANSMITTING PWR 0.78 mW * Other transmitting radio frequencies may exist outside of EU markets. Hereby, Egimotors declares that the above radio equipment is in compliance with Directive 2014/53/EU.
Failure to follow the warnings in this manual can result in serious injury or death. This EGIMOTORS Quadricycle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
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HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this EGIMOTORS Quadricycle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
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EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this EGIMOTORS Quadricycle, always wear shatterproof goggles or use a shatterproof helmet face shield. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
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SAFETY AGE RESTRICTIONS This Quadricycle is an ADULT QUADRICYCLE ONLY. Operation is prohibited for anyone under 18 years of age. Never allow anyone under 12 years of age to ride as a passenger on a 2-up QUADRICYCLE. Even though a child may be within the recommended age group for operating some QUADRICYCLEs, they may not have the skills, abilities, or judgment needed to...
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SAFETY HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well-ventilated area. • Never carry fuel or other flammable liquids on this Quadricycle. Failure to follow this instruction could lead to serious burn injuries or death.
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SAFETY OPERATING ON PUBLIC ROADS If your Quadricycle is registered with a license plate as for public use road, anyway, operating this Quadricycle on mayor public streets could result in a collision with another vehicle. Never operate this Quadricycle on highway see your locals law concerning the category of your Quadricycle and where you can use it.
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SAFETY PHYSICAL CONTROL OF THE QUADRICYCLE Removing even one hand or foot can reduce ability to control the Quadricycle or could cause loss of balance and ejection from the QUADRICYCLE. If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or injury.
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SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills.
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SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.
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SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the QUADRICYCLE or for your abilities. Never operate this QUADRICYCLE on hills steeper than 15 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
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SAFETY IMPROPER TIRE MAINTENANCE Operating this Quadricycle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your Quadricycle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
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SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
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SAFETY IMPROPER CARGO LOADING Overloading the Quadricycle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this Quadricycle. •...
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Quadricycle is not in use. EQUIPMENT MODIFICATIONS Your EGIMOTORS Quadricycle is designed to provide safe operation when used as directed. Modifications to your Quadricycle may negatively impact Quadricycle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.
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SAFETY TRAILER HITCH WARNING (IF EQUIPPED) If using a hitch, ensure the receiver does not exceed a two inch drop or raise. WARNING When trailering with your QUADRICYCLE, be aware that the exhaust is located above the hitch ball receiver and the trailer hitch. During operation of the QUADRICYCLE, the exhaust will produce hot exhaust gas that should not be inhaled and that may elevate the surface temperature of surrounding surfaces, including trailer surfaces (e.g., trailer hitch, trailer tongue, trailer...
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If an informational or graphic label becomes illegible or comes off, contact your EGIMOTORS dealer to procure a replacement. Replacement safety labels are provided by EGIMOTORS at no charge. The part number is printed on the label. SCRAMBLER XP 1000 ...
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SAFETY GENERAL ALERT WARNING Before you operate this Quadricycle, read the owner’s manual. Never allow anyone under 18 years of age to operate this Quadricycle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. Never carry more than one passenger on this Quadricycle.
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SAFETY WARNING Improper use of override button can lead to loss of control resulting in severe injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually while in reverse. WARNING Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage.
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SAFETY SCRAMBLER XP 1000 WARNING DO NOT TOW FROM RACK OR BUMPER. Quadricycle damage or tip over may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum Rack Loads: Front 11 kg. Rear 23 kg. CLUTCH COVER ALERT WARNING Keep body parts away from belt.
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SAFETY TIRE PRESSURE ALERT SCRAMBLER XP 1000 WARNING TIRE PRESSURE IN Bar: • FRONT – (0.7 bar) • REAR – (0.9bar) Maximum Weight Capacity: 131 REAR HITCH SPECIFICATION Maximum Vertical Load on Hitch 40 Kg Maximum Towable Mass 180 Kg REAR HITCH CERTIFICATION LABEL Read the specification on the Hitch Installed on your Quadricycle 180 Kg...
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SAFETY RADIATOR CAP WARNING WARNING Hot pressurized fluid can cause serious burns. Do not touch radiator cap when hot. Open slowly.
FEATURES AND CONTROLS SCRAMBLER SWITCHES Left Handlebar Controls Ignition Switch Work Light Switch (if equipped) 4X4 Switch Fog Light Switch (if equipped) Throttle Switch Digital Display...
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FEATURES AND CONTROLS IGNITION SWITCH WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shutdown during operation. This could result in serious injury or death.
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FEATURES AND CONTROLS LEFT-HAND CONTROL ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine.
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FEATURES AND CONTROLS MODE / REVERSE OVERRIDE SWITCH This Quadricycle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING Pressing the override switch while the throttle is open can cause loss of control, which may result in serious injury or death.
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Never start or operate an QUADRICYCLE that has a sticking or improperly operating throttle. Immediately contact your EGIMOTORS dealer or other qualified person for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation.
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FEATURES AND CONTROLS WORK LIGHT SWITCH (IF EQUIPPED) The work light switch controls a light located in the pod. Use the light when additional light is needed at the front of the Quadricycle, but turn the work light off when driving the Quadricycle (on-road). BRAKES CAUTION Aggressively applying the brakes when backing down a hill may cause rear...
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FEATURES AND CONTROLS HAND BRAKE LEVER The hand brake operates both front and rear brakes. Squeeze the brake lever toward the handlebar to apply the all-wheel brakes. If the rear wheels begin to skid or slide while using the brake, reduce lever pressure.
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FEATURES AND CONTROLS 5. To release the brake holding latch, squeeze and release the brake lever. It will return to its unlocked position. NOTICE The brake holding latch may relax if left on for a long period of time. Always block the wheels to prevent rolling.
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EGIMOTORS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
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FEATURES AND CONTROLS MIRRORS Use the mirrors located on each side of the Quadricycle to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Quadricycle. ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position.
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FEATURES AND CONTROLS FRONT COMPARTMENT Radiator Cap Battery Coolant Bottle Cap Brake Fluid Reservoir Electrical/Fuse/Relay HITCHES See the Specifications Section for hitch weight capacities. NOTICE Do not tow a Quadricycle or a trailer with this Quadricycle unless all instructions have been followed.
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FEATURES AND CONTROLS Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures. The values given below pertain to factory-installed hitches and are provided for informational purposes only. IMPORTANT For Quadricycle-specific trailering values, see the Specifications chapter.
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FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model. DISPLAY AREA FUNCTION H = High Gear Gear Indicator L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears) This area displays odometer, trip meter, trip meter 2, ...
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A flashing wrench symbol alerts the operator that the Service Indicator preset service interval has been reached. Your EGIMOTORS dealer can provide scheduled maintenance. See page 62 for more information. The clock displays time in a 12-hour or 24-hour ...
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FEATURES AND CONTROLS INDICATOR ICON FUNCTION This lamp illuminates when the headlamp High Beam switch is set to high beam. Trailer Indicator The Turn Trailer Indicator is illuminating when the trailer turn signals are active.
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FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 . DISPLAY AREA 1 FUNCTION Speed The Quadricycle’s speed will be displayed in mph, or km/h. Engine The Quadricycle’s current engine temperature will be Temperature displayed.
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FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 . DISPLAY AREA 2 FUNCTION Odometer The Quadricycle’s odometer reading will be displayed. Engine The Quadricycle Engine Temperature will be displayed. Temperature Trip 1 The Quadricycle Trip 1 mileage will be displayed.
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FEATURES AND CONTROLS OPTIONS MENU From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below. To enter the Options Menu, press and hold the MODE button.
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FEATURES AND CONTROLS ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the Quadricycle is moving or idle. See the Instrument Cluster section for EPS Warning Indicator information.
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FEATURES AND CONTROLS DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu.
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FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
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FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
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FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
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FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
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FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: ...
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2. Access the options menu on the Quadricycle’s digital gauge and select BT PAIR. The Bluetooth® icon will begin to blink. 3. Find and select Egimotors Gauge on your phone’s Bluetooth® menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
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FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive system is controlled by the Driveline switch. See page 40. Engage AWD before getting into conditions where front wheel drive may be needed.
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FEATURES AND CONTROLS When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. 2X4 MODE Move the momentary switch to the far left to operate in two-wheel drive.
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FEATURES AND CONTROLS REAR DIFFERENTIAL The function of the differential is to have a choice depending on the kind of use you are doing. ENGAGED: the wheels are rotating at the same speed (green light on) DISINGAGED: the wheels are rotating independently one of the other A Disengaged Differential gives a better drivability of your Quadricycle especially when turning by allowing the inside wheel to rotate slower than the outside wheel when turning.
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FEATURES AND CONTROLS If you want to lock the rear differential in order to have the two wheels rotating at the same speed, you need to: Stop Driving the unit in a safe area Put the shift lever on Parking “ P” Move the YELLOW switch to the right for 3 seconds and release it.
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FEATURES AND CONTROLS FOUR-WHEEL DESCENT CONTROL (IF EQUIPPED) NOTICE Switching to 4WDC while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to 4WDC while the rear wheels have traction or are at rest. The Four-Wheel Decent Control (4WDC) system allows engine braking to all four wheels when the Quadricycle descends a hill or incline.
OPERATION OPERATION SAFE OPERATION PRACTICES WARNING Failure to operate the Quadricycle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
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QUADRICYCLE BREAK-IN PERIOD The break-in period for your new EGIMOTORS Quadricycle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
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OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
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OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the QUADRICYCLE is in safe operating condition before operating increases the risk of an accident. Always inspect the QUADRICYCLE before each use to make sure it's in safe operating condition. ITEM REMARKS Ensure proper operation Brake system/lever...
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OPERATION ITEM REMARKS Headlamp Check operation Brake light/taillight Check operation Wear approved helmet, goggles, and protective Riding gear clothing Inspect cable and switch Winch (if equipped) Grass and leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system.
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OPERATION DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the brake holding latch. 5. Mount the Quadricycle from the left side. 6.
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OPERATION TURNING THE QUADRICYCLE 1. Slow down. 2. Never turn quickly when carrying cargo. 3. Steer in the direction of the turn. 4. Keep both feet on the footrests. 5. Lean your upper body to the inside of the turn while supporting your weight on the outer footrest.
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OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
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OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Always engage 4WDC before ascending or descending a hill. 2. Drive straight uphill. 3.
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OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage 4WD or 4WDC mode (if equipped) before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4.
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OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
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OPERATION TURNING AROUND ON A HILL (K-TURN) If the Quadricycle stalls while climbing a hill, never back it down the hill! Use the K-Turn to turn around. 1. Stop the Quadricycle. Keep your weight uphill. 2. Always engage ADC mode (if equipped) before ascending or descending a hill.
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If the Quadricycle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your EGIMOTORS dealer can provide this service. If it's impossible to bring the Quadricycle in before starting the engine, perform the service outlined in the Quadricycle Immersion section of this manual, and take the Quadricycle in for service at the first opportunity.
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OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
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OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the Quadricycle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
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OPERATION OPERATING IN LIGHTNING Avoid operating this Quadricycle when lightning could occur unless the Quadricycle is equipped with a fully enclosed cab. Rubber tires, rubber handgrips and a foam seat will not protect a rider from lightning strikes. Always seek safe shelter when lightning is imminent.
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OPERATION PARKING THE QUADRICYCLE 1. Stop the Quadricycle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the Quadricycle is not close to any source of flame or sparks, including any appliance with pilot lights.
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OPERATION HAULING CARGO WARNING Overloading the Quadricycle or carrying or towing cargo improperly can alter Quadricycle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
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Quadricycle. NOTICE Using an improper procedure or exceeding the maximum tongue weight capacity can result in serious damage to the Quadricycle and will void your warranty. Always install EGIMOTORS -approved accessories designed for QUADRICYCLE use.
WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your Quadricycle came equipped with a winch or if you choose to add an accessory winch to your Quadricycle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
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WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
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WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
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Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized...
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WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching Quadricycle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck Quadricycle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
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WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
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WINCH GUIDE 13. Extensive winching will run down the battery on the winching Quadricycle. Let the winching Quadricycle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
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Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized EGIMOTORS dealer, or other qualified person.
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WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
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3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace EGIMOTORS winch parts (including the cable) with genuine EGIMOTORS replacement parts available at your authorized EGIMOTORS dealer, or other qualified person.
SPARK ARRESTER Your EGIMOTORS Quadricycle has a spark arrester that was designed for on- road and off-road operation. It is required that this spark arrester remain installed and functional when the Quadricycle is operated.
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EMISSION CONTROL SYSTEMS EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.
PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your Quadricycle. An authorized EGIMOTORS dealer can perform any service that may be necessary for your Quadricycle. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.
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PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your Quadricycle. An authorized EGIMOTORS dealer can perform any service that may be necessary for your Quadricycle. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.
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SYMBOL DESCRIPTION Perform these procedures more often for Quadricycles subjected to severe use. Have an authorized Egimotors dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized EGIMOTORS dealer or other qualified person perform these services.
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM HOURS CALENDAR REMARKS Brake pad wear Monthly (160) Inspect periodically 10 H Battery Monthly (320) Check terminals; clean; test 20 H Inspect; cycle key to pressurize Fuel system Monthly 20 H fuel pump; check lines and fittings for leaks and abrasion Break-in oil and filter change (see Engine oil change...
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MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM HOURS CALENDAR REMARKS Change fluid Transmission oil 100 H 12 M (1600) Cycle key to pressurize fuel (1600) pump; check for leaks at fill cap, Fuel system 100 H 12 M fuel lines/rail and fuel pump; replace lines every two years Engine mounts Inspect...
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MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed.
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OIL RECOMMENDATIONS Always change the oil filter whenever changing oil. EGIMOTORS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
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MAINTENANCE OIL LEVEL Check the oil level when the engine is cold. Never check the oil with the engine running. Access the oil dipstick and fill tube from the left side of the Quadricycle. 1. Position the Quadricycle on a level surface. Place the transmission in PARK. 2.
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FULL and ADD marks. Do not overfill. 6. Reinstall and tighten the dipstick. ENGINE OIL AND FILTER CHANGE The engine oil and filter should be changed in accordance with the Egimotors Maintenance Schedule. Always change the oil filter when you change the engine oil.
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MAINTENANCE 4. Remove the T40 Torx-headed screws and oil filter plate from the frame. 5. Clean the area around the drain plug 6. Put an oil drain pan below the engine crankcase. 7. Using a 6 mm Hex driver, remove the drain plug and sealing washer ...
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14. Replace the oil filter plate. Torque screws to specification. TORQUE Oil Filter Plate Screws (9 N·m) 15. Remove the dipstick. Add the Egimotors recommended lubricant as necessary to bring the oil level between the full and add lines on the dipstick. DO NOT overfill. FLUID CAPACITY...
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MAINTENANCE TRANSMISSION OIL Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Lubrication Guide section for fluid recommendations, capacities, and plug torques. Maintain the oil level at the bottom of the fill plug hole . The fill plug is located on the right side of the QUADRICYCLE behind the footwell.
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• ADC is the primary mode of all-wheel-drive operation. If the front gearcase is making excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your EGIMOTORS dealer or other qualified service facility for service.
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MAINTENANCE FLUID CHECK 1. Position the Quadricycle on a level surface. Remove the fill plug . Check the fluid level. 2. Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads. 3.
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MAINTENANCE FLUID CHECK 1. Position the Quadricycle on a level surface. Remove the fill plug. Check the fluid level. 2. Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads. 3. Reinstall the fill plug. Torque to specification. FLUID CHANGE 1.
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MAINTENANCE TORQUE Fill Plug (16 N·m) OIL CHANGE 1. Position the Quadricycle on a level surface. 2. Place a drain pan under the drain hole 3. Remove the drain plug. Allow the oil to drain completely. 4. Clean and reinstall the drain plug with a new sealing washer. Torque to specification.
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EGIMOTORS recommends the use of EGIMOTORS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Egimotors Products section for the part numbers.
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MAINTENANCE 1. View the fluid level in the bottle. 2. If the level is low, remove the front rack. 3. Remove the bottle cap and add coolant as needed. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool).
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3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your EGIMOTORS dealer can provide the correct replacement part.
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Operating the Quadricycle with a spongy brake can result in loss of braking, which could cause an accident. Never operate the Quadricycle with spongy- feeling brakes. If the fluid level is low add DOT 4 brake fluid only. See the Egimotors Products section for part numbers. WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in serious injury or death.
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MAINTENANCE HAND BRAKE The master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the Quadricycle on a level surface. Make sure the handlebars are straight.
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MAINTENANCE FOOT BRAKE The foot brake fluid reservoir is located under the front rack. BRAKE INSPECTION The front and rear brakes are hydraulic disc brakes, activated by applying the foot brake. The handlebar brake is also hydraulic. Both brake systems are self-adjusting.
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MAINTENANCE HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced.
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MAINTENANCE STEERING ASSEMBLY The steering assembly of the QUADRICYCLE should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your authorized dealer or other qualified service facility before operating the Quadricycle. SEAT REMOVAL 1.
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MAINTENANCE SIDE PANEL / FOOTWELL REMOVAL 1. Remove the seat before removing a side panel. 2. To remove a side panel or footwell, remove the fasteners securing it to the frame. Lift the right side panel upward while removing it to clear the shifter knob.
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MAINTENANCE TIRES WARNING Operating your QUADRICYCLE with worn tires, improperly inflated tires, non- standard tires or improperly installed tires will affect Quadricycle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the Quadricycle.
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MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5.
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Quadricycle to obtain the recommended (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the Quadricycle. 6. If you discover improper alignment, see your EGIMOTORS dealer for service.
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MAINTENANCE AIR FILTER INSTALLATION 1. Remove the seat, the air box cover strap, and remove the air box cover. 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 4.
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MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HEADLIGHT ADJUSTMENT To adjust the front headlights, do the following: 1.
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MAINTENANCE 6. Open the front rack. 7. Adjust the beam to desired position by tightening or loosening the screws at the top of the lights. Adjust each light independently. WARNING Due to the nature of ATVs and where they are operated, headlight lenses can become dirty.
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LED HEADLIGHT REPLACEMENT — (IF EQUIPPED) If the headlights become inoperable, the entire assembly must be replaced by your authorized Egimotors dealer or other qualified service facility. CAMBER AND CASTER The camber and caster are non-adjustable. SHOCK SPRINGS The shock absorber springs are adjusted by rotating the cam either clockwise or counterclockwise to increase or decrease spring tension.
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MAINTENANCE HANDLEBARS The handlebars can be adjusted for rider preference. WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly or see your authorized dealer for service.
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Refer to the Specifications section for the recommended spark plug type and gap for your Quadricycle. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use EGIMOTORS-recommended spark plugs. TORQUE SPECIFICATION PLUG CONDITION New Spark Plug 24-27 Nm...
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Take the Quadricycle in for service before starting the engine. Your EGIMOTORS dealer can provide this service. If it's impossible to take your QUADRICYCLE to a dealer before starting it, follow the steps outlined below.
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MAINTENANCE SPARK ARRESTER WARNING Never operate the Quadricycle without the spark arrester. Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
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• See your dealer as outlined in the owner's manual. • This PVT system is intended for use on EGIMOTORS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
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MAINTENANCE WHEN TO USE LOW AND HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 11 km/h Towing heavy loads Operating in rough terrain (swamps, mountains, etc.) Operating at speeds greater than 11 km/h High PVT DRYING There may be some instances when water is accidently ingested into the PVT system.
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(black) cable last. Your QUADRICYCLE is equipped with a sealed battery, which requires little maintenance. EGIMOTORS does not recommend using a conventional battery in this Quadricycle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.
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Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre-determined point. See the Egimotors Products section for the part numbers. BATTERY CHARGING The following battery charging instructions apply only to the installation of a sealed battery.
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MAINTENANCE For a refresh charge, follow all instructions carefully. 1. The battery should be disconnected from a load or charger for at least two hours before checking voltage. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2.
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Do not allow these types of products to contact the Quadricycle. The best and safest way to clean your EGIMOTORS Quadricycle is with a garden hose and a pail of mild soap and water. 1. Use a professional type washing cloth, cleaning the upper body first and the lower parts last.
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POLISHING THE QUADRICYCLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS Quadricycle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your Quadricycle.
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6. Reinstall the spark plug caps. 7. If EGIMOTORS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. INSPECT AND LUBRICATE Inspect all cables and lubricate all areas of the Quadricycle as recommended in the Periodic Maintenance Chart.
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STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the Quadricycle with a genuine EGIMOTORS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation.
DIAGNOSTIC DISPLAY CODES DIAGNOSTIC DISPLAY CODES DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
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DIAGNOSTIC DISPLAY CODES DIAGNOSTIC CODES COMPONENT CONDITION Signal Fault Injector 1 (MAG) (SDI Driver Circuit Part Load) Open/Grounded Driver Circuit Short to Driver Circuit Grounded Injector 2 (PTO) (SDI Driver Circuit Part Load) Open/Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to...
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DIAGNOSTIC DISPLAY CODES DIAGNOSTIC CODES COMPONENT CONDITION Starter Enable Circuit Driver Circuit 1321 Open/Grounded Driver Circuit Short to 1321 Driver Circuit 1321 Grounded Chassis Relay Driver Circuit 520208 Open/Grounded Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit 520207 Control...
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DIAGNOSTIC DISPLAY CODES DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Quadricycle Speed Data Valid But Above Normal Operational Sensor Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe...
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DIAGNOSTIC DISPLAY CODES DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Steering Torque Condition Exists 520223 Partial Failure Steering Torque Full Condition Exists 520224 Failure EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately...
SPECIFICATIONS SPORTSMAN XP 1000 Maximum Weight Capacity 260 kg (includes operator, cargo and accessories) Dry Weight estimated 385 kg Fuel Capacity 20 L Engine Oil Capacity 1.9 L Coolant Capacity 1.9 L Rear Gearcase Oil Capacity 210 ml Demand Drive Fluid Capacity 275 ml Transmission Oil Capacity 1100 ml...
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AUTOLITE® 5682 / 0.76 mm Throttle System Electronic Throttle Control (ETC) Lubrication System Wet Sump Driving System Type Automatic PVT (EGIMOTORS Variable Transmission) Front Suspension Straight Dual A-Arm 9 in (23 cm) Travel Rear Suspension Straight Dual A-Arm, Rolled IRS, 10.25 in (26...
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SPECIFICATIONS SPORTSMAN XP 1000 S Maximum Weight Capacity 260 kg (includes operator, cargo and accessories) Dry Weight estimated including accessory 420 kg Fuel Capacity 20 L Engine Oil Capacity 1.9 L Coolant Capacity 1.9 L Rear Gearcase Oil Capacity 210 ml Demand Drive Fluid Capacity 275 ml Transmission Oil Capacity...
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AUTOLITE® 5682 / 0.76 mm Throttle System Electronic Throttle Control (ETC) Lubrication System Wet Sump Driving System Type Automatic PVT (EGIMOTORS Variable Transmission) Front Suspension Straight Dual A-Arm 9 in (23 cm) Travel Rear Suspension Straight Dual A-Arm, Rolled IRS, 10.25 in (26...
TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or Use low range during loading. tall trailer in high range Starting out going up a Use low range or turn around using the K-turn. See the Turning Around on a Hill section. steep incline Driving at low RPM or Drive at a higher speed or use low range more...
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TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Check for fouled plugs or foreign material in gas Poor engine performance tank or fuel lines. See your dealer. Slippage from failure to Always warm up the belt by operating below 30 warm up belt mph for one mile (5 miles or more when temperature is below freezing).
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TROUBLESHOOTING POSSIBLE CAUSE SOLUTION No spark to spark plug Inspect plug and replace if necessary. Water or fuel in Your authorized dealer can assist. crankcase Low battery voltage Recharge the battery to 12.8 VDC. Mechanical failure Your authorized dealer can assist. ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION...
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TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Incorrect spark plug gap Set gap to specs or replace plugs or heat range Loose ignition Check all connections and tighten connections Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12.8 VDC Kinked or plugged fuel Inspect and replace tank vent line...
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Reverse speed limiter Your authorized dealer can assist malfunction Electronic throttle Your authorized dealer can assist control malfunction Other mechanical Your authorized dealer can assist failure Overheated engine Clean radiator screen and core, clean engine exterior. Your EGIMOTORS dealer can assist.
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TROUBLESHOOTING ENGINE OVERHEATING POSSIBLE CAUSE SOLUTION Debris lodged in screen Clean the screen Plugged Radiator Use a garden hose to flush any debris from the radiator fins. NOTE: High pressure washers can deform the radiator fins and reduce cooling efficiency.
WARRANTY WARRANTY LIMITED WARRANTY EGIMOTORS gives a TWO YEAR LIMITED WARRANTY on all components of your Quadricycle against defects in material or workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
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WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
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DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
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IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product...
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IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
WARRANTY MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE (KM) OR TECHNICIAN SERVICE PERFORMED / HOURS COMMENTS...
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DATE (KM) OR TECHNICIAN SERVICE PERFORMED / COMMENTS HOURS...
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Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ ASSEMBLY / SERVICE / INSPECTION - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.
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Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ TEST RIDE ENGINE – Starting acceleration and smoothness. - IDLE SPEED – Verify when cold and hot the engine idle properly. - TROTTLE –...
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- SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by Egimotors. DEALERSHIP NAME____________________________#_________ DELIVERED BY_________________________________________...
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Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ CUSTOMER ACCEPTANCE - I have reviewed the Egimotors warranty Policy / Policies - I have inspected the Quadricycle and it meets my satisfaction. - I understand the importance of following the Owner’s Manual and instructions.
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For more informations visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com...
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