Summary of Contents for Egimotors Sportsman 570 E 2023
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Egimotors 2023 OWNER’S MANUAL QUADRICYCLE Sportsman 570 E WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 18 years of age.
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If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you. Be sure to visit us online at www.Egimotors.it for the latest news and for product and Safety information.
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Any reprinting or reuse of the depictions and or procedures contained within this publication are intended for reference use only. The original instruction is in English. Other languages are provided as translation of the original Instruction see the Egimotors website for more details and procedure.
LIST OF INFORMATION IN THIS MANUAL INTRODUCTION SAFETY FEATURES AND CONTROLS OPERATION WINCH GUIDE EMISSION CONTROL SYSTEM MAINTENANCE PRODUCTS TROUBLESHOOTING WARRANTY MAINTENANCE LOG SPECIFICATION INTRUDUCTION...
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IMPORTANT INFORMATION ABOUT THIS MANUAL Failure to heed the warnings and safety precaution contained in this manual can result in severe injury or death. A Quadricycle is not a toy and can be hazardous to operate. This unit handle different than motorcycles or cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacle if you fail to take proper precaution, Read this Owner’s manual for your safety.
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DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.
Record your vehicle's identification numbers and key number in the Spaces provided. Remove the Spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys.
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Quadricycle safety training is a top priority. We strongly encourage you and any family members who will be riding the Quadricycle take a training course. Familiarize yourself with all laws and regulations concerning the operation of this Quadricycle in your area. We strongly advise you to strictly follow the recommended maintenance program outlined in your manual.
use the Quadricycle , always check and respect the National and local laws. EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection . Whenever riding the Quadricycle, always wear Goggles shatterproof or use shatterproof Helmet with face shield. We recommend wearing approved personal protective equipment bearing makings CE approved .
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OPERATING WITHOUT INSTRUCTION Operating this Quadricycle without proper instruction increases the risk of an accident. The operator must understand how to operate properly in different situations and on different types of terrain. Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle.
FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the Quadricycle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating condition.
PROTECTIVE APPAREL Riding in this vehicle without wearing an • approved helmet and protective eye wear increases the risk of a serious injuries in the event of an accident. • Always wear a helmet, eye protection, • gloves, long-sleeve shirt, long pants, and over-the-ankle boots.
OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the Quadricycle.
IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Always follow proper procedures for climbing hills as described in the owner's manual. Always engage ADC driveline mode (if equipped) before ascending or descending a hill. DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or rollover.
Apply the brakes. • Lock the parking brake when fully stopped. • Dismount on the uphill side of the vehicle, or on the left if the • vehicle is pointing straight uphill. Have a passenger dismount first, then the operator may dismount. Turn the Quadricycle around and remount, following the •...
Do not operate on excessively rough, slippery, or loose terrain until you've learned and practiced the skills necessary to control the vehicle on such terrain. Always use extra caution on rough, slippery, or loose terrain. OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.
OPERATING OVER OBSTACLES Improperly operating over obstacles could cause loss of control or rollover. Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as large rocks and fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
OPERATING THROUGH WATER Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle. Always follow proper procedures for operating in water as described in this owner’s manual.
Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water. POOR VISIBILITY CAUTION Operating this vehicle in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street.
The EGIMOTORS limited warranty on your Quadricycle will be terminated if any non-approved equipment and/or modifications have been added to the vehicle that increase speed or power.
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TRAILER HITCH WARNING (IF EQUIPPED) If using a hitch, ensure the receiver does not exceed a two-inch drop or raise when the trailer is attached. WARNING When trailering with your Quadricycle, be aware that the exhaust is located above the hitch ball receiver and the trailer hitch. During operation of the Quadricycle, the exhaust will produce hot exhaust gas that should not be inhaled and that may elevate the surface temperature of surrounding surfaces, including trailer surfaces (e.g.,...
SAFETY LABELS AND LOCATIONS Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
GENERAL ALERT WARNING Before you operate this vehicle, read the owner’s manual. NEVER allow anyone under 18 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. NEVER use alcohol or drugs before or while operating NEVER carry a passenger.
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DISCRETIONARY ALERT WARNING Read and understand your owner’s manual. Never operate this vehicle on HILLS steeper than 15°. 4x4 (AWD) ALERT WARNING Do not push switch to engage 4x4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage.
CLUTCH COVER ALERT WARNING Keep body parts away from belt. TIRE PRESSURE ALERT WARNING TIRE PRESSURE IN BARS: FRONT – 0,5 bar Both 4 REARS – 0,5 RACK ALERT WARNING DO NOT TOW FROM RACK OR BUMPER. Quadricycle damage or tip over may result causing severe injury or death.
FEATURES AND CONTROLS OVERVIEW NOTICE The image below is shown for reference only. Your model may vary slightly. Ignition Switch Rear Fog Light Switch (if Engine Stop Switch equipped) Hazard Switch Work Light Switch (if Horn Switch equipped) Mode/Reverse Override Hand Warmer Switch (if Switch equipped)
IGNITION SWITCH WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shutdown during operation. This could result in serious injury or death.
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LEFT-HAND CONTROL ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.
HORN SWITCH Press the horn switch to sound the horn. MODE / REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse Speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING Pressing the override switch while the throttle is open can cause loss of control, which may result in serious injury or death.
RIGHT-HAND CONTROL THROTTLE LEVER WARNING Operating a Quadricycle with sticking or improperly operating throttle controls could cause an accident. Never start or operate a Quadricycle that has a sticking or improperly operating throttle. Immediately contact your dealer or other qualified person for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation.
BRAKES BRAKE LEVER WARNING Operating the Quadricycle with a spongy brake lever can result in loss of braking, which could cause an accident. Never operate the Quadricycle with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Squeeze the brake lever 1 toward the handlebar to apply the front and rear brakes.
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TORQUE Brake Fluid Cover Screws: (0,8 kg) WARNING Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of brake failure, which could result in an accident.
on the downhill side of the Quadricycle if leaving it parked on a hill. Another option is to park the Quadricycle in a sidehill position. Never depend on the brake holding latch alone if the Quadricycle is parked on a hill. Always block the wheels to prevent rolling. AUXILIARY FOOT BRAKE WARNING Never back down a hill.
Maintain the fluid level between the maximum and minimum marks. Use DOT 4 brake fluid only. AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle. To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
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INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model.
DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 (1). DISPLAY AREA 1 FUNCTION The vehicle’s Speed will be displayed in mph, or km/h. Speed The vehicle’s current engine temperature will be Engine Temperature displayed.
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DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 (2). DISPLAY AREA 2 FUNCTION The vehicle’s odometer reading will be displayed. Odometer The vehicle’s Engine Temperature will be displayed. Engine Temperature The vehicle’s Trip1 mileage will be displayed. Trip 1 The vehicle’s Trip 2 mileage will be displayed.
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OPTIONS MENU From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below. To enter the Options Menu, press and hold the MODE button. OPTIONS MENU NOTES Diagnostic Codes...
DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu. “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item.
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When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. NOTICE If PIN is lost or displaced please contact your Egimotors dealer for assistance. 4. To exit the Advanced Menu the user can select Exit Menu function from Advanced Menu, can hold MODE button and exit out of Advanced Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 1. Press and hold the MODE button to enter the Options Menu. 2. Select “ADVANCED MENU” by pressing the MODE Button. 3. Enter PIN. 4. Select “MAX SPEED” from the Advanced Menu by pressing the MODE button.
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GEOFENCING (IF EQUIPPED) Before you can use the geofencing features, you must first download the Polaris Ride Command app from the Apple Store or Google Play and create an account. Enabling and disabling a geofence, as well as changing the minimum and maximum Speeds, can be done using the vehicle DISPLAY after a geofence boundary has...
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7. To exit the Advanced Menu, select Exit Menu. You can also hold the Mode Button, or not press any button for 10 seconds, to exit the Advanced Menu. INSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS”...
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OUTSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
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REQUIRE PIN TO START (IF EQUIPPED) 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3.
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START PIN DELAY 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
CHANGE PIN 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button.
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CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: 1 Press the MODE button.
BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button.
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BLUETOOTH® (IF EQUIPPED) The Bluetooth® functionality allows users to pair their phones with the vehicle’s digital gauge. This function allows users to receive call and text alerts while operating the vehicle. If a text message is received while the vehicle is moving faster than 2 KPH, only the sender’s name is shown onscreen.
ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive system is controlled by the Driveline switch. Engage AWD before getting into conditions where front wheel drive may be needed.
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When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. 4X4 MODE Move the momentary switch to the far left to operate in Four-wheel drive.
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FOUR-WHEEL DESCENT CONTROL (IF EQUIPPED) NOTICE Switching to AWDC while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWDC while the rear wheels have traction or are at rest. The Four-Wheel Decent Control (AWDC) system allows engine braking to all four wheels when the vehicle descends a hill or incline.
AUXILIARY OUTLET A 12-volt accessory outlet is located on the pod. Use the outlet to power an auxiliary light or other optional accessories or lights. FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition.
REAR DIFFERENTIAL The function of the differential is to have a choice depending the kind of use you are doing . ENGAGED: the wheels are rotating at the same speed ( green light on ) DISINGAGED: the wheels are rotating independently one of the other A Disengaged Differential gives a better drivability of your Quadricycle especially when turning by allowing the inside wheel to rotate slower than the outside wheel when turning.
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Put the shift lever on Parking “ P” Move the YELLOW switch to the right for 3 seconds and release it. The green light on the dashboard will turn on. Now you can engage by moving the shift lever to the desired riding position : H :High Gear L :Low Gear...
ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See the Instrument Cluster section for EPS Warning Indicator information. BATTERY CHARGE PORT Your vehicle is equipped with a battery charge port ( 1 ).
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REAR HITCH NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures. The values given below pertain to factory-installed hitches and are provided for informational purposes only.
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1. Complete the recommended safety training before operating this vehicle. For riding tips. See the section in this manual. 2. Do not allow anyone under 18 years of age to operate this vehicle. Do not allow anyone with cognitive or physical disabilities to operate this vehicle.
TRAIL ETIQUETTE Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.
ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
PRE-RIDE CHECKLIST Failure to inspect and verify that the QUADRICYCLE is in safe operating condition before operating increases the risk of an accident. Always inspect the QUADRICYCLE before each use to make sure it's in safe operating condition. No single action is more important for you security Remember before use the Quadricycle to make the PRE- RIDE INSPECTION Pay the extra attention and follow all the procedures write in this manual...
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Wheels/fasteners Inspect, ensure fastener tightness Frame nuts, bolts, Inspect, ensure See dedicated section fasteners tightness Fuel and oil Ensure proper levels See dedicated section Coolant level Ensure proper levels See dedicated section Coolant hoses Inspect for leaks See dedicated section Throttle Ensure proper See dedicated section...
DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the brake holding latch. 5. Mount the vehicle from the left side. 6.
TURNING THE VEHICLE 1. Slow down. 2. Never turn quickly when carrying cargo. 3. Steer in the direction of the turn. 4. Keep both feet on the footrests. 5. Lean your upper body to the inside of the turn while supporting your weight on the outer footrest.
4. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids. 5. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward.
DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage AWDC mode before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral.
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2. Avoid crossing the side of a steep hill. 3.
DRIVING THROUGH WATER NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the Periodic Maintenance Chart. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings.
DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
STARTING THE ENGINE NOTICE Do not press the throttle while starting the engine. 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Sit on the vehicle and move the engine stop switch to RUN. 5.
PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or Sparks, including any appliance with pilot lights.
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HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
HAULING CARGO GUIDELINES 1. Never exceed the weight capacities specified for your QUADRICYCLE on warning labels and weight to respect are in the specifications section of this manual. 2. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible.
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Using an improper procedure or exceeding the maximum tongue weight capacity can result in serious damage to the Quadricycle and will void your warranty. Always install EGIMOTORS -approved accessories designed for QUADRICYCLE use. TRAILERING YOUR VEHICLE Follow these procedures when transporting the vehicle.
WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
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Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.
Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable. WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch.
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3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed. 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY.
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result in SEVERE INJURY or DEATH. See the Shock Loading in this manual. • Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure. WARNING Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure.
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7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
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d. Re-engage the clutch on the winch. e. Slowly winch in the slack in the winch cable. f. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching. g. Shift to the lowest gear available on the stuck vehicle. h.
f. Doing this reduces the chances of the winch cable “wedging” itself between lower layers of winch cable. WINCH CABLE CARE WARNING Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace winch parts (including the cable) with genuine replacement parts available at your authorized dealer, or other qualified person.
SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used. Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle.
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SPARK ARRESTER Your EGIMOTORS Quadricycle has a Spark arrester that was designed for on-road and off-road operation. It is required that this Spark arrester remain installed and functional when the vehicle is operated.
ELECTROMAGNETIC INTERFERENCE This vehicle complies with the EMC requirements of European directive 2014/ 30/EU. Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.
The following symbols denote potential items to be aware of during maintenance: MAINTENANCE INTERVAL KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Egimotors dealer or other qualified person perform these services.
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25 HOUR or 400 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Break-in oil and filter change. Front Gearcase Fluid Break-in fluid change. Inspect; cycle key to pressurize fuel pump; check lines and Fuel System fittings for leaks and abrasion.
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75 HOUR or 1200 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Engine Oil Change the oil and filter. Exhaust Pipe / Silencer Inspect, replace worn parts. / Joints Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump.
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125 HOUR or 2000 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Break-in oil and filter change. Front Gearcase Fluid Break-in fluid change. Inspect; cycle key to pressurize fuel pump; check lines and Fuel System fittings for leaks and abrasion.
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175 HOUR or 2800 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump. General Lubrication Lubricate all fittings, pivots, cables, etc. Radiator Inspect, clean external surfaces. Shift Linkage Inspect.
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225 HOUR or 3600 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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275 HOUR or 4400 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump. General Lubrication Lubricate all fittings, pivots, cables, etc. Radiator Inspect, clean external surfaces. Shift Linkage Inspect.
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325 HOUR or 5200 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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375 HOUR or 6000 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump. General Lubrication Lubricate all fittings, pivots, cables, etc. Radiator Inspect, clean external surfaces. Shift Linkage Inspect.
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425 HOUR or 6800 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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475 HOUR or 7600 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump. General Lubrication Lubricate all fittings, pivots, cables, etc. Radiator Inspect, clean external surfaces. Shift Linkage Inspect.
LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the factory, and no additional lubrication will be needed.
OIL RECOMMENDATIONS Always change the oil filter whenever changing oil. EGIMOTORS recommends the use of Polaris PS-4 Full Synthetic 5W- 50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use 5W-50 oil.
NOTICE Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands. OIL LEVEL NOTICE Check the oil level when the engine is cold. Never check the oil with the engine running.
OIL AND OIL FILTER CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the oil and oil filter at the intervals outlined in the Periodic Maintenance Chart beginning. Always change the oil filter whenever changing oil.
Oil Filter Wrench PU-50105 Using a clean dry cloth, clean the filter sealing surface on the crankcase. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it an additional 3/4 turn.
TRANSMISSION OIL Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Interval section of this manual. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole. The fill plug is located on the right side of the QUADRICYCLE behind the footwell.
3. Remove the fill plug. Slowly add the proper amount of the recommended oil. 4. Reinstall the fill plug. Torque to specification. 5. Check for leaks. 6. Reinstall the footwell. 7. Dispose of used oil properly. FRONT GEARCASE (DEMAND DRIVE) FLUID Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart.
FLUID CHECK 1. Position the vehicle on a level surface. Remove the fill plug q. Check the fluid level. 2. Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads. 3. Reinstall the fill plug. Torque to specification.
Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. EGIMOTORS recommends the use of Polaris Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water.
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CAUTION Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap. 1. Access the pressure cap under the front box. See the Front Compartment section for details.
3. Check the brakes for excessive travel or spongy feel. 4. Check the friction pads for wear, damage and looseness. Replace brake pads when they are worn to 0.5 mm. 5. Check the security and surface condition of the disc. Clean any grease using a recommended brake cleaner or alcohol.
TIRES WARNING Operating your QUADRICYCLE with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle.
WHEEL INSTALLATION 1. Place the transmission in PARK. 2. Lock the parking brake. 3. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation (if equipped). 4. Install the wheel nuts and finger-tighten them. 5.
TOE ALIGNMENT Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 6-12 mm 1. Position the vehicle on a level surface. 2. Place the handlebars in a straight-ahead position. 3. Tie a length of string between two stands. Position the stands so that the string is flush with the side of the rear tire.
AIR FILTER It is recommended that the air filter is replaced annually. When riding in extremely dusty conditions, replacement is required more often. 1. Lift up on the rear of the seat. 2.Pull the seat back and free of the tabs. NOTICE When reinstalling seat, make sure the slots in the seat engage the tabs in the fuel tank.
5. Loosen the air filter hose clamp 4 and remove air filter assembly. 6. Inspect the air filter and replace if necessary. If the filter has been soaked with fuel or oil, it must be replaced. 7. Reinstall the air filter on the main filter mount.
LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HEADLIGHT LAMP REPLACEMENT When servicing a halogen lamp, don't touch the lamp with bare fingers.
Refer to the Specifications section for the recommended Spark plug type and gap for your vehicle. Torque Spark plugs to Specification. NOTICE Using non-recommended Spark plugs can result in serious engine damage. Always use EGIMOTORS-recommended Spark plugs or their equivalent. ENGINE TORQUE SPECIFICATION...
Spark plug condition is indicative of engine operation. Check the Spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher Speeds. Immediately check the Spark plug for correct color. CAUTION A hot exhaust system and engine can cause burns.
1. Move the QUADRICYCLE to dry land or at the very least, to water below the footrests. 2. Check the air box. If water is present, dry the air box and replace the filter with a new filter. If equipped, remove the air box drain plug to drain water.
Periodically clean the Spark arrester to remove accumulated carbon. 1. Place the transmission in PARK. 2. Remove the arrester retaining bolt and nut 1. 3. Remove the arrester from the end of the muffler 2. 4. Use non-synthetic brush to clean the arrester screen. A synthetic brush may melt if the components are warm.
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• Always make sure the PVT housing is securely in place during operation. The basic operation of the Polaris PVT system is dependent on engine Speed and vehicle torque requirements. As engine Speed increases, the force exerted on the movable drive sheave by the flyweights also increases.
PVT DRYING There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely. Reinstall the drain plug.
BATTERY REMOVAL NOTICE If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle. To remove the battery, do the following: 1. Unlatch the front rack latches and open the front rack. 2.
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CAUTION To reduce the chance of Sparks when installing the battery, always install thenegative (-) cable last. 1. Clean battery cables and terminals with a stiff wire brush. Corrosion can be removed using a solution of one cup water and one tablespoon baking soda.
EGIMOTORS recommends maintaining battery charge by using a battery trickle charger or by charging once a month using the battery charge port 1. The Egimotors offered battery trickle charger can be left connected during the storage period and will automatically charge the battery if the voltage drops below a pre-determined point.
BATTERY CHARGING Read all instructions before proceeding with the installation of this battery. The battery is already filled with electrolyte and has been fully charged at the factory. Never pry the caps off or add any other fluid to this battery. The single most important thing about maintaining the battery is to keep it fully charged.
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It is important to identify the type of battery installed in the vehicle. Different types of batteries require different service procedures. Proper servicing and upkeep of the battery is very important for maintaining long battery life. All Egimotors ORV models include either a Conventional battery or a Low Maintenance battery. CONVENTIONAL BATTERY •...
LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES Some Egimotors ORV models include either a Lead Acid Conventional battery or a Dry Shipped Absorbed Glass Mat (AGM) battery. See the Service Manual for procedures on how to activate, charge, maintain, and test a Lead Acid Conventional or Dry Shipped AGM battery.
12.5V, charge it immediately, or the battery service life and vehicle performance may be affected. • Egimotors recommends using a BatteryMINDer® 12V 1.5 AMP Convertible (PN 2830511) charger (or a similar charger), which can be ordered through your normal parts channel.
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CHARGING • Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
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• Proper load testing of the battery requires special equipment and can be performed by your dealer. AGM LOW MAINTENANCE BATTERIES CHARGING • Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel.
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• Nominal voltage is 12.6–12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation. MAINTENANCE • Never add electrolyte or distilled water to the battery. Doing so will damage the case and shorten the life of the battery.
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HANDLEBARS The handlebars can be adjusted for rider preference. WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and serious injury or death.
contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster. If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the following items: •...
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POLISHING THE VEHICLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
FLUID LEVELS Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart. • Demand drive fluid (front gearcase) • Rear gearcase fluid (if equipped) • Transmission fluid • Brake fluid (change every two years and any time the fluid looks dark or contaminated) •...
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BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures. STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the vehicle with a genuine cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
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Grease Gun Kit 2871312 Premium All Season Four 3 fl oz (89 2871322 All Season Grease ml) packs 14 fl oz (414 ml) 2871423 cartridge Premium Starter 2871460 Grease U-Joint Grease 3 fl oz (89 ml) tube 2871515 14 fl oz (414 ml) 2871551 cartridge Dielectric Grease...
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ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery. Loose battery connections Check all connections and tighten. Loose solenoid connections Check all connections and tighten. Inspect, clean, reinstall Loose electronic control box connectors. connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
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ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect Spark plug gap or heat Set gap to specs or replace plug range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective Spark plug Inspect, clean and/or replace Spark plug...
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Your dealer can assist. WARRANTY LIMITED WARRANTY EGIMOTORS gives a TWO YEAR LIMITED WARRANTY on all components of your Quadricycle against defects in material or workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. WARRANTY WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse, or improper handling.
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
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IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied.
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SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
Specification Dry weight 332 kg (estimated based on configuration + or – 7 %) Fuel capacity 17 Liters Engine oil capacity 1,9 Liters Coolant capacity 2,5 Liters Demand Drive Fluid capacity 265 ml Transmission oil capacity 948 ml Front rack/ Storage box capacity 41 kg Rear rack capacity 82 kg...
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Specification HITCH : Sportsman 570 E is Homologated as Quadricycle and there is the possibility to install an Homologated Hitch (ask your Dealer for application and specification) With your Quadricycle Sportsman and you can pull a trailer with a total weight between trailer and load of 160 kg with a maximum vertical weight on the Hitch of 40 kg.
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Quadricycle Certificate of Pre Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ___________________________ Key Number ____________ Km / Hours_____________ Assembly / Service / Inspection ( To be fill by Dealer) • - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable.
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• - WIRE HARNESS / HOSE/ LINES – Inspect wire, hoses, and line from kinks, pinching and sign of abrasion. • - UNIT INQUIRY – Complete applicable Service Bulletins Recalls or factory direct modification(s) • - COSMETIC INSPECTION – Inspect the quadricycle for damage and proper fit and finish.
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Quadricycle Certificate of Pre Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ___________________________ Key Number ____________ Km / Hours_____________ TEST RIDE • - ENGINE – Starting acceleration and smoothness. • - TROTTLE –With engine idling and transmission in Neutral, swing the handlebar through entire travel range and verify proper and smooth operation.
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• - LEAKEAGE – After completing “Diagnostic System “check for leakage and verify proper connection of oil / exhaust / fuel / Coolant / Brake fluid Fitting , inspect hoses for sign and abrasion.. • - CLEAN – Wash and clean the quadricycle before delivery. TEST RIDDEN BY ___________________________________________________ SIGNATURE _______________________________DATE ___________________...
Quadricycle Certificate of Pre Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ___________________________ Key Number ____________ Km / Hours_____________ DELIVERY TO CUSTOMER • - WARRANTY REGISTRATION FORM – Completed and signed. • - OWNERS MANUAL – Emphasize the importance of reading for customer Safety and Servicing of Quadricycle/ Explain periodic maintenance responsibilities.
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• - PRE DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by Egimotors. DEALERSHIP NAME & # NUMBER____________________________#_________ SELLING DEALER___________________________DATE___________________ CUSTOMER SIGNATURE____________________________________________...
Key Number ____________ Km / Hours_____________ CUSTOMER ACCEPTANCE • - I have reviewed the Egimotors warranty Policy / Policies • - I have inspected the Quadricycle and meets my satisfaction. • - I understand the importance of following the Owner’s Manual and instructions.
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For your nearest Egimotors dealer, visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com...
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