Page 1
Egimotors Owner’s Manual QUADRICYCLE RANGER 570 Read this manual carefully. It contains important safety information. This is an adult Quadricycle only. Operation is prohibited for those under 18 years of age. WARNING...
Page 2
This Owner Manual refers to EGIMOTORS QUADRICYCLES (To be filled in by your Dealer) This Owner’s Manual should remain inside you Quadricycle A digital/printable copy is available on www.egimotors.com Year ________________________________________________________ Model Type___________________________________________________ Code number (spare parts use only) _______________________________...
Page 3
WELCOME Thank you for purchasing an Egimotors Quadricycle, and welcome to our world-wide family of enthusiasts. We have done This manual to inform you on how to use and maintain the best condition of operation for your Quadricycle. If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you.
Page 4
The original instruction is in English. Other languages are provided as translation of the original Instruction see the Egimotors website for more details and procedure.
Page 5
Introduction ................Safety..................Features and Controls ............Operation ................Emission Control Systems ........... Maintenance ................Specifications ................ Products ................. Troubleshooting ..............Warranty ................. Maintenance Log ..............Certificate of Pre-Delivery …………………………………...
WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your EGIMOTORS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
INTRODUCTION INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your Quadricycle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 8
Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
(IF EQUIPPED) Some EGIMOTORS Quadricycles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the EGIMOTORS emblem located at the front of the Quadricycle and seamlessly connects you to a digital platform of Quadricycle information and tools. See your dealer for more information.
Page 10
NOTE radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with EGIMOTORS antenna (part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than 3 dBi is prohibited for use with this device.
Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your Quadricycle. EGIMOTORS- authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
Page 12
EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this Quadricycle. For example,...
Page 13
SAFETY PREPARE QUADRICYCLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the Quadricycle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.
Page 14
SAFETY ITEM REMARK Seat Belts Check length of belt for damage, check latches for proper operation Exhaust Inspect spark arrester and clean if needed. Quadricycle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system. Lock adjustable Do not adjust the steering wheel...
Page 15
Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your Quadricycle has only been driven a short distance, the tire pressure readings can become higher.
Page 16
Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to CE...
Page 17
SAFETY Always stay completely inside the Quadricycle and hold the steering wheel or hand holds. Body parts outside of the Quadricycle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the Quadricycle for any reason.
SAFETY DRIVING GUIDELINES Drive responsibly. This Quadricycle is not a toy and can be hazardous to operate. This Quadricycle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other Quadricycles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
Page 19
SAFETY Watching someone else go over a jump or go airborne does not mean you can safely do so. EGIMOTORS cannot determine whether any jump you may encounter is appropriate for this Quadricycle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this Quadricycle and may cause serious injury or death.
Page 20
SAFETY Operating on Public Roads If your Quadricycle is registered with a license plate as for public use road, anyway, operating this Quadricycle on mayor public streets could result in a collision with another vehicle. Never operate this Quadricycle on highway see your locals law concerning the category of your Quadricycle and where you can use it.
Page 21
SAFETY Riding near wooded areas or brush Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants. Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
Page 22
Quadricycle on your own, contact a recovery and towing service. After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the Quadricycle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Page 23
SAFETY Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other Quadricycle components can be very hot during and after use. Do not idle or park the Quadricycle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover.
SAFETY TOWING LOADS WARNING Towing improperly can alter Quadricycle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 50 kg tongue weight on the towing bracket. Always shift to low gear for towing. When towing a disabled RANGER Quadricycle, place the disabled Quadricycle’s transmission in neutral.
Page 25
Strictly follow the instructions outlined in the operator’s manual of the mounted of trailed machinery or trailer. Never operate the combination Quadricycle — trailer unless all instructions have been followed. MAXIMUM MODEL CARGO BOX CAPACITIES* RANGER 570 454 kg 226 kg...
Page 26
SAFETY TOWING A RANGER Towing this Quadricycle is not recommended. Always transport the Quadricycle on a trailer or flatbed with all four wheels off the ground. If towing a disabled Quadricycle is unavoidable, place the disabled Quadricycle’s transmission in neutral. Tow the shortest distance possible using the front towing device .
SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the Quadricycle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass and when traveling through muddy conditions.
Page 28
SAFETY FUEL WARNING Gasoline and gasoline vapor is highly flammable and explosive. Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.
SAFETY WARNING Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty. • Use only 91 octane (or higher) unleaded fuel (minimum pump octane number of 91 R+M/2) •...
Quadricycle, always read and follow the instructions of the labels on the Quadricycle. If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge.
Page 31
SAFETY HOT LIQUID WARNING The Hot Liquid Warning label is located on the radiator. WARNING Hot liquids and steam may cause severe injury or burns. Allow the Quadricycle to cool before attempting to remove the radiator cap. JACKING POINTS ALERT The Jacking Point Alert decal is located in the cargo box.
Improper service or maintenance of this PVT system can result in Quadricycle damage, SEVERE INJURY or DEATH. Always look for and remove debris Part number: 7181427 inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized EGIMOTORS dealer.
Page 33
SAFETY SHIFT ALERT The Shift Alert label is located on the front console. WARNING To avoid transmission damage, shift only when Quadricycle is stationary and at idle. APPLY BRAKE START. When this Quadricycle is not in operation, or unattended, place shift in the park position.
Page 34
SAFETY PASSENGER / TIRE PRESSURE WARNING The Passenger/ Tire Pressure Warning is located on the cargo box. WARNING • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. • Read the Owner’s Manual. •...
Page 35
SAFETY MID-SIZE TIRE PRESSURE IN (1,3 Bar) (BAR) — REAR MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF 454 kg OPERATOR, PASSENGER, CARGO AND ACCESSORIES...
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS ROPS (Roll Over Protection System) Headlight Front Bumper/ Brush Guard Tie Down Point Radiator (behind removable grille) Cargo Box Tailgate Muffler (Spark Arrestor) Cargo Box Lever Fuel Cap Seatbelt Electrical Compartment (under seat)
The Quadricycle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity. If you do not drive the Quadricycle for more than TWO WEEKS, EGIMOTORS recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer.
FEATURES AND CONTROLS GEAR SELECTOR Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning.
FEATURES AND CONTROLS SWITCHES MODE BUTTON The MODE button is located on the instrument cluster. Use the MODE button to toggle through mode options available in the instrument cluster. HIGH BEAM SWITCH The headlight high beam is controlled by the turn signal lever. To switch the headlights to high beam, push the turn signal lever forward.
FEATURES AND CONTROLS IGNITION SWITCH / LIGHT SWITCH Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position. SYMBOL DESCRIPTION Turn the key to the OFF position to stop the engine.
FEATURES AND CONTROLS TURN SIGNAL LEVER Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride. The key must be in the ON position to activate the turn signals. Move the lever upward to signal a right turn.
FEATURES AND CONTROLS THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine. If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
FEATURES AND CONTROLS PARK BRAKE LEVER Always apply the service brakes before engaging or releasing the park brake. To help prevent the Quadricycle from rolling, set the park brake when parking the Quadricycle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited.
FEATURES AND CONTROLS SEATS CAUTION Prolonged sun exposure can cause excessive heating of the steering wheel and seats. Use caution when handling hot surfaces to avoid burns. NOTE These seats are designed for this Quadricycle model. Replacement with different seats is not possible. Before operating the Quadricycle, always push down on all seat backs to ensure the latches are secure.
EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
WARNING Always unlock the steering before starting the engine. SEAT BELTS This EGIMOTORS Quadricycle is equipped with three-point lap and diagonal seat belts on all seats. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Quadricycle speed will be limited to 24 km/h if the seat belt is not secured.
If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized EGIMOTORS dealer. To clean dirt or debris from the seat belts, sponge the straps with mild soap...
Quadricycle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized EGIMOTORS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid Quadricycle rollover.
Page 50
FEATURES AND CONTROLS WARNING Whenever the Quadricycle is towing, always stay clear of the area between the Quadricycle and the towed object. Failure to do so may result in serious injury or death. REAR HITCH NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 Nm.
Page 51
FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch (if equipped), remove the cotter pin and hitch pin Remove the hitch, then reinstall the hitch pin and secure the cotter pin To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin Install the hitch to the receiver.
FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model. DISPLAY AREA FUNCTION H = High Gear Gear Indicator L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears) This area displays odometer, trip meter, trip meter 2, Display Area 2 voltage, engine temperature, engine hour meter,...
DISPLAY AREA FUNCTION A flashing wrench symbol alerts the operator that the Service Indicator preset service interval has been reached. Your EGIMOTORS dealer can provide scheduled maintenance. The clock displays time in a 12-hour or 24-hour Clock format. Segments of the indicator illuminate based on Driveline Mode driveline mode engaged.
Page 54
FEATURES AND CONTROLS INDICATOR ICON FUNCTION High Beam This lamp illuminates when the headlamp switch is set to high beam. Brake Failure (if Lamp illuminates when Brake System (if equipped) Brake Failure Alarm is equipped) detects low fluid level in brake hydraulic system. Verify brake fluid in reservoir.
FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 DISPLAY AREA 1 FUNCTION Speed The Quadricycle’s speed will be displayed in mph, or km/h. Engine The Quadricycle’s current engine temperature will be Temperature displayed.
Page 56
FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 DISPLAY AREA 2 FUNCTION Odometer The Quadricycle’s odometer reading will be displayed. The Quadricycle Engine Temperature will be displayed. Engine Temperature Trip 1 The Quadricycle Trip 1 mileage will be displayed.
FEATURES AND CONTROLS OPTIONS MENU From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below. To enter the Options Menu, press and hold the MODE button.
FEATURES AND CONTROLS DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu.
Page 59
FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
Page 60
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Quadricycle Speed Speed Too High Signal Plausibility Fault Gear Sensor Signal Voltage Too Low Voltage Too High Signal Fault Injector 1 (MAG) (SDI Driver Circuit Part Load) Open/Grounded Driver Circuit Short to Driver Circuit Grounded Injector 2 (PTO) (SDI Driver Circuit...
Page 61
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Idle Air Control Open/Grounded Driver Circuit Short to Driver Circuit Grounded Position Out of Range Starter Enable Circuit Driver Circuit 1321 Open/Grounded Driver Circuit Short to 1321 Driver Circuit 1321 Grounded Chassis Relay Driver Circuit 520208...
Page 62
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to 520203 Driver Circuit 520203 Grounded Idle Speed Speed Too High 520211 Speed Too Low 520211 Right Hand Control Momentary Driveline 520468 Mode Switch Press DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Quadricycle Speed Data Valid But Above Normal Operational...
Page 63
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Data Erratic, Intermittent Or Incorrect Received Network Data In Error ECU Memory Bad Intelligent Device Or Component Out Of Calibration Calibration Out Of Calibration Steering Over Current Current Above Normal 520221 Shut Down Or Grounded Circuit...
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Condition Exists 520229 EPAS Power Save Condition Exists 520231 Condition EPS SEPIC Voltage Voltage Above Error Normal, Or Shorted To 524086 High Source Voltage Below Normal, Or Shorted To 524086 Low Source UNIT SELECTION DISTANCE 1.
FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 66
FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 70
FEATURES AND CONTROLS ENABLE P.A.S.S. NOTICE After activating P.A.S.S. for the first time you must power down the Quadricycle and allow the electronic control module (ECM) to fully shutdown before restarting. This may take up to three minutes. Once a new passcode has been enabled, it cannot be changed unless you first disable the system.
Page 71
FEATURES AND CONTROLS Enter current passcode. Use the UP/DOWN toggle buttons to change the flashing “ON” at bottom of screen to “OFF”. Press the MODE button to re-enter the “OPTIONS” menu. P.A.S.S. is now disabled. You can exit the “OPTIONS” menu three different ways. •...
OPERATION OPERATION QUADRICYCLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN The break-in period for your new Quadricycle is the first 25 hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine.
Page 73
OPERATION STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period. SAND / DUNE BREAK-IN Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle.
OPERATION OPERATING GUIDELINES BOARDING AND EXITING THE QUADRICYCLE • Never try to climb onto or exit the Quadricycle while it is • moving. Do not exit the Quadricycle by jumping off. • Always face the Quadricycle when boarding or exiting. •...
OPERATION BRAKING 1. Release the throttle pedal completely. When the throttle pedal is released completely and engine speed slows to near idle, the Quadricycle has no engine braking. 2. Press on the brake pedal evenly and firmly. NOTICE If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.
Page 76
OPERATION STOPPING THE ENGINE AND PARKING THE QUADRICYCLE WARNING When leaving the Quadricycle on an incline is unavoidable, use extra care. Quadricycle rollaway can cause serious injury or death. This Quadricycle can roll whenever the gear selector is not in the PARK (P) position. Always shift to PARK (P) when stopping the engine or leaving the Quadricycle.
OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the Quadricycle while parked on an incline. Apply the brakes. Place the transmission in PARK. Engage the PARKING BRAKE (if equipped).
Page 78
OPERATION 6. Stand clear and pull up on the cargo box release lever . Lift the front of the cargo box to dump the cargo. 7. Lower the cargo box and push down securely to latch. WARNING Operating the Quadricycle while the cargo box is raised could result in severe injury.
OPERATION HAULING CARGO WARNING Hauling cargo improperly can alter Quadricycle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the Quadricycle. When determining the weight you are adding to the Quadricycle, include the weight of the operator, passengers, non-factory installed accessories, loads in the rack or box and the load on the trailer tongue.
MAXIMUM CAPACITIES MODEL CARGO BOX (LEVEL GROUND) RANGER 570 454 kg 226 kg WARNING Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. Passengers must always ride...
OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential. ENGAGING AWD NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage.
Page 82
OPERATION In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some Quadricycle speed restriction. Perform the following procedure to unlock the front gearcase. To disengage AWD, do the following: Stop the Quadricycle.
Page 83
OPERATION WARNING Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the switch to AWD before ascending or descending a hill.
SPARK ARRESTER Your EGIMOTORS Quadricycle has a spark arrester that was designed for on- road and off-road operation. It is required that this spark arrester remain installed and functional when the Quadricycle is operated.
Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your Quadricycle. An authorized EGIMOTORS dealer can perform any service that may be necessary for your Quadricycle. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.
Page 86
MAINTENANCE EGIMOTORS MAINTENANCE SCHEDULE - SP 570 / SP 570 PREMIUM MODELS The intervals shown are based on Quadricycles operated under normal conditions. Each interval is given in hours and (kilometers). Items should be serviced at whichever interval comes first.
Page 87
MAINTENANCE Quadricycles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation. EVERY 50 HOURS / 500 (800 KM) Check terminals;...
Page 88
Change fluid. Transmission Fluid Throttle Body / Air Intake Inspect duct for proper sealing/air leaks. Ducts / Flanges Wiring Inspect for wear, routing, and retention. * Have an authorized EGIMOTORS dealer or other qualified person perform these services.
Page 89
Every 60 months / 5 Change fluid. Coolant years * Have an authorized EGIMOTORS dealer or other qualified person perform these services. ELEVATING THE QUADRICYCLE FOR SERVICE Some service procedures require that the Quadricycle be elevated. Before proceeding, remember to: •...
MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 94, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
MAINTENANCE ENGINE OIL Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart section. Always use the recommended engine oil. NOTICE Allowing dirt or debris to enter the engine can result in serious engine damage. Always clean away all dirt and debris from the dipstick area before removing the dipstick.
Do not overfill. 7. Reinstall and tighten the dipstick. OIL AND FILTER CHANGE Always check and change the oil at the intervals outlined in the EGIMOTORS Maintenance Schedule section. Always change the oil filter whenever changing oil. The engine drain plug is located on the bottom of the crankcase.
Page 94
MAINTENANCE 1. Position the Quadricycle on a level surface. Place the transmission in PARK. Apply the brakes. Start the engine. Allow it to idle for two to three minutes. Stop the engine. Clean the area around the drain plug. CAUTION Hot oil can cause burns to skin.
Page 95
MAINTENANCE 6. Install a new sealing washer on the drain plug. The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches. 7. Reinstall the drain plug. TORQUE (16 Nm) 8. Using a cap-style oil filter wrench or equivalent, turn the filter counter-clockwise to remove it.
Page 96
MAINTENANCE 12. Always clean away all dirt and debris from the dipstick area before removing the dipstick. Remove the oil cap or the dipstick and fill the sump with 1.9 liters of recommended oil. 13. Reinstall and tighten the dipstick. 14.
TRANSMISSION (MAIN GEARCASE) Always check and change the transmission oil at the intervals outlined in the EGIMOTORS Maintenance Schedule. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants,...
MAINTENANCE FLUID CHECK The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole. 1. Position the Quadricycle on a level surface. Remove the fill plug Check the fluid level. Add the recommended fluid to the bottom of the fill plug hole.
Page 99
FRONT GEARCASE (DEMAND DRIVE) Always check and change the front gearcase oil at the intervals outlined in the EGIMOTORS Maintenance Schedule. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
Refer to the Specifications section for the recommended spark plug type for your Quadricycle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use EGIMOTORS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE SPARK PLUG MODEL ELECTRODE GAP...
MAINTENANCE SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the Quadricycle is driven at higher speeds. Immediately check the spark plug for correct color. CAUTION A hot exhaust system and engine can cause burns.
ADDING OR CHANGING COOLANT EGIMOTORS recommends the use of EGIMOTORS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
RADIATOR COOLANT LEVEL Always check and clean the screen and radiator fins at the intervals outlined in the EGIMOTORS Maintenance Schedule. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequentially, engine damage.
5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your EGIMOTORS dealer can provide the correct replacement part. OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the EGIMOTORS Maintenance Schedule.
Page 105
• See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on EGIMOTORS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
Page 106
MAINTENANCE 3. Remove the eight (8) fasteners securing the clutch cover . Each fastener can be removed using a 8mm socket with ratcheting wrench and extension. Pull the bottom of the cover outward and over the suspension to remove it. Make sure the cover gasket does not fall out of the groove when removing the cover.
11. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your Quadricycle requires prompt service. Your EGIMOTORS dealer can assist. Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.
Page 108
MAINTENANCE 4. Rotate / spin the driven clutch and belt approximately 5-7 times to properly seat the belt in the driven clutch. Install the clutch cover into wheel well by installing the top half first, then the bottom half over the suspension. NOTE Use care when installing the clutch cover.
Page 109
Attempt to start the engine. If necessary, repeat the drying procedure. Take the Quadricycle in for service as soon as possible, whether you succeed in starting it or not. Your EGIMOTORS dealer can provide the required service. If water has been ingested into the PVT follow the procedure for drying.
MAINTENANCE FILTER SYSTEMS AIR FILTER Always change the air filter at the intervals outlined in the EGIMOTORS Maintenance Schedule section. Service the air filter more frequently if the Quadricycle is operated in wet conditions or at high throttle for extended periods.
NOTICE Use of a non-EGIMOTORS-approved air filter may cause engine damage. Always use an EGIMOTORS-approved replacement filter. 7. Make sure the filter is fully seated on the intake boot and that there is no gap between the filter and boot after installation.
Page 112
MAINTENANCE To remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance Chart. 1. Remove the bolt and nut from the spark arrestor . Remove the spark arrestor from the end of the muffler. Use a non-synthetic brush to clean the arrestor screen. A synthetic brush may melt if components are warm.
MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. WARNING Brake components get hot with prolonged use and can cause burns. Wear protective gloves when inspecting the brakes.
MAINTENANCE SPRING ADJUSTMENT Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension. Stiffest adjustment setting Softest adjustment setting Always heed the following rules if you make adjustments to this suspension. •...
Improper tire inflation or the use of non-standard size or type of tires may adversely affect Quadricycle handling, which could result in Quadricycle damage or personal injury. Always maintain proper tire pressure. Always use EGIMOTORS approved size and type of tires for this Quadricycle when replacing tires. TIRE CONDITION...
MAINTENANCE WHEEL REMOVAL Position the Quadricycle on a level surface. Place the transmission in PARK. Stop the engine. Loosen the wheel nuts slightly. Elevate the side of the Quadricycle by placing a suitable stand under the frame. Remove the wheel nuts. Remove the wheel. WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and Quadricycle...
MAINTENANCE AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. 41 Nm Lug Nut +90° (Aluminum Front and Rear (1/4 Turn) Wheels) 49 Nm...
Page 119
MAINTENANCE POWER STEERING UNIT (IF EQUIPPED) If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling. Clean these areas thoroughly. FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement.
Page 120
MAINTENANCE FUSE SIZE FEATURE SUPPORTED Headlight Trailer Chassis 2 Quadricycle Flasher Terminal Block Instrument Accy Chassis 7.5A Instrument Unswitched Rear Fog (if equipped) Accy Fuel Charge Fan CB LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation.
MAINTENANCE HEADLIGHT LAMP REPLACEMENT CAUTION Hot components can cause burns to skin. Allow lamps to cool before servicing. To replace the headlight lamp, do the following: 1. Access the headlamp wiring harnesses through the front hood. Unplug the headlamp from the wiring harness.
Page 122
MAINTENANCE 3. Turn the turn signal lamp socket counterclockwise. Remove the turn signal socket from the headlamp assembly. 4. Remove the turn signal bulb from the turn signal bulb socket and install a new lamp. Reinstall the turn signal socket into the headlamp assembly. Make sure the tabs on turn signal socket locate properly into the headlamp housing.
MAINTENANCE HEADLIGHT BEAM ADJUSTMENT To adjust the headlight beam, do the following: Ensure the tire pressure of all tires is at recommended levels. Place the Quadricycle on a level surface with the headlight approximately 7.6 m from a wall. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
Page 124
MAINTENANCE 6. If a headlight needs adjustment, locate the adjustment screw at the rear of the headlight. 7. Tighten the screw to adjust the lamp up. Loosen the screw to adjust the lamp down. Repeat steps 4-6 until the lamp is properly adjusted. BATTERY WARNING Battery electrolyte is poisonous.
If your factory-installed 14 AH battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, please see your EGIMOTORS dealer to purchase a 30 AH battery. Before installing the 30 AH battery, remove the plastic spacer at the bottom of the battery compartment.
NOTICE Battery charge can be maintained by using a EGIMOTORS battery trickle charger or by charging about once a month to make up for normal self- discharge. The battery trickle charger can be left connected during the storage period and will automatically charge the battery if the voltage drops below a predetermined point.
Page 127
MAINTENANCE WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1.
Do not allow these types of products to contact the Quadricycle. The best and safest way to clean your EGIMOTORS Quadricycle is with a garden hose and a pail of mild soap and water. 1. Use a professional type washing cloth, cleaning the upper body first and the lower parts last.
EGIMOTORS at no charge. POLISHING THE QUADRICYCLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS Quadricycle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your Quadricycle.
STABILIZE THE FUEL Fill the fuel tank. Add EGIMOTORS Carbon Clean Fuel Treatment or EGIMOTORS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Reinstall the spark plug caps. If EGIMOTORS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage section for storage procedures.
MAINTENANCE REMOVAL FROM STORAGE WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area. 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the Quadricycle.
Page 133
MAINTENANCE QUADRICYCLE TYPE TIE-DOWN MINIMUM WLL All Quadricycles (1497 kg) TRANSPORTING THE QUADRICYCLE Follow these procedures when transporting the NOTICE Quadricycle. Do not tow your Quadricycle behind a car or other Quadricycle except on a trailer. Properly load the Quadricycle onto the trailer or towing Quadricycle.
Page 134
MAINTENANCE 8. Using tie-down straps of suitable Working Load Limit (WLL), secure the Quadricycle to the trailer at the designated tie-down points (front and rear). The straps must be secured in a manner that provides support in both vertical and lateral directions. Ensure that they are set with enough tension as to compress the suspension and prevent Quadricycle movement during transport.
MAINTENANCE TIE-DOWN LOCATIONS Front tie-down point Rear tie-down points NOTICE Trailer wiring harness (if applicable) bracket has been removed for clarity.
SPECIFICATIONS SPECIFICATIONS RANGER 570 MID-SIZE QUADRICYCLE Overall Length 279.8 cm Overall Width 144.5 cm Overall Height 186.6 cm Wheelbase 186 cm 84.5x123.7x31.2 cm Cargo Box Dimensions (Inside) Ground Clearance 25.8 cm Min. Turning Radius 386.7 cm Towing Capacity 560 kg...
Page 137
SPECIFICATIONS RANGER 570 MID-SIZE QUADRICYCLE Throttle Body Size 42 mm Ignition System Digital CDI Driving System Type Shift Type Single Lever (console) Gear Reduction - Low 28.84:1 Gear Reduction - 25.82:1 Reverse 13.57:1 Gear Reduction - High Drive Ratio - Front 3.818:1...
Your dealer can assist. Check for fouled plug or foreign material in gas tank or fuel lines. Poor engine performance Your EGIMOTORS dealer can assist. Always warm up the belt by operating below 48 km/h for 1.6 km Slippage from failure to warm (30 mph for one mile).
TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery. Loose battery Check all connections and tighten. connections Loose solenoid Check all connections and tighten. connections Inspect, clean, reinstall connectors. Loose electronic control box connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
Page 142
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Mechanical failure Your authorized dealer can assist Loose ignition connections Check all connections and tighten Water present in fuel Replace with fresh recommended fuel...
TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...
WARRANTY WARRANTY LIMITED WARRANTY EGIMOTORS gives a TWO YEAR LIMITED WARRANTY on all components of your Quadricycle against defects in material or workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product...
IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 151
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 152
Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ ASSEMBLY / SERVICE / INSPECTION • - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.
Page 153
Quadricycle Certificate of Pre-Delivery Year ______ Model______________________________ VIN___________________________________________ Engine Serial Number ____________________________ Key Number ____________ Km / Hours______________ Registration Plate Number_________________________ TEST RIDE • - ENGINE – Starting acceleration and smoothness. • - IDLE SPEED – Verify when cold and hot the engine idle properly. •...
Page 154
• - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. • - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by Egimotors. DEALERSHIP NAME____________________________#_________ DELIVERED BY_________________________________________...
Page 155
Registration Plate Number_________________________ CUSTOMER ACCEPTANCE • - I have reviewed the Egimotors warranty Policy / Policies • - I have inspected the Quadricycle and it meets my satisfaction. • - I understand the importance of following the Owner’s Manual and instructions.
Page 156
For more informations visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.com...
Need help?
Do you have a question about the RANGER 570 and is the answer not in the manual?
Questions and answers