Summary of Contents for Egimotors Scrambler 1000 E 2023
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Egimotors 2023 OWNER’S MANUAL QUADRICYCLE Scrambler 1000 E Scrambler 1000 S E WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 18 years of age.
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If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you. Be sure to visit us online at www.Egimotors.it for the latest news and for product and Safety information.
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Any reprinting or reuse of the depictions and or procedures contained within this publication are intended for reference use only. The original instruction is in English. Other languages are provided as translation of the original Instruction see the Egimotors website for more details and procedure.
LIST OF INFORMATION IN THIS MANUAL INTRODUCTION SAFETY FEATURES AND CONTROLS OPERATION WINCH GUIDE EMISSION CONTROL SYSTEM MAINTENANCE PRODUCTS SPECIFICATION TROUBLESHOOTING WARRANTY MAINTENANCE LOG...
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INTRUDUCTION IMPORTANT INFORMATION ABOUT THIS MANUAL Failure to heed the warnings and safety precaution contained in this manual can result in severe injury or death. A Quadricycle is not a toy and can be hazardous to operate. This unit handle different than motorcycles or cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacle if you fail to take proper precaution, Read this Owner’s manual for your safety.
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INTRUDUCTION DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.
Record your vehicle's identification numbers and key number in the Spaces provided. Remove the Spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys.
SAFETY TRAINING Quadricycle safety training is a top priority. We strongly encourage you and any family members who will be riding the Quadricycle take a training course. Familiarize yourself with all laws and regulations concerning the operation of this Quadricycle in your area. We strongly advise you to strictly follow the recommended maintenance program outlined in your manual.
Helmet Eye Protection Long Sleeves Gloves Long Pants Over-the-Ankle Boots HELMET Always wear an Helmet , the Helmet must be approved and CE MARK from your local Authorities, this can be different by Country where you use the Quadricycle , always check and respect the National and local laws.
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BOOTS Wear sturdy over the ankle boots for support and protection, Never ride a Quadricycle with bare feet or sandals. CLOTHING Wear long sleeves and long pants to protect arms and legs WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident, or rollover, which may result in serious injury or death.
Never permit a guest to operate unless the guest has read this manual and all product labels and has completed a certified safety training course. AGE RESTRICTIONS This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 18 years of age.
HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well- • ventilated area. Never carry fuel or other flammable liquids on this vehicle. Failure •...
• Always wear a helmet, eye protection, • gloves, long-sleeve shirt, long pants, and over-the-ankle boots. CARRYING MORE THAN ONE PASSENGER ON A 2-UP ATV Carrying more than one passenger on a 2-up Quadricycle greatly reduces the operator's ability to balance and control the Quadricycle , which may result in an accident or rollover.
increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the Quadricycle.
IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Always follow proper procedures for climbing hills as described in the owner's manual. Always engage ADC driveline mode (if equipped) before ascending or descending a hill. DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or rollover.
lean uphill. Apply the brakes. • Lock the parking brake when fully stopped. • Dismount on the uphill side of the vehicle, or on the left if the • vehicle is pointing straight uphill. Have a passenger dismount first, then the operator may dismount. Turn the Quadricycle around and remount, following the •...
could cause loss of traction, loss of control, accident, or overturn. Do not operate on excessively rough, slippery, or loose terrain until you've learned and practiced the skills necessary to control the vehicle on such terrain. Always use extra caution on rough, slippery, or loose terrain.
OPERATING IMPROPERLY IN REVERSE Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the New Operator Driving Procedures section for details. Before shifting into reverse gear, always check for obstacles or people behind the vehicle.
described in this owner's manual. See the New Operator Driving Procedures section for details. OPERATING A DAMAGED VEHICLE CAUTION Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle, and steering systems.
• Reduce Speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.
HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials UNAUTHORIZED USE OF THE VEHICLE Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 18, without a drivers license, or without proper training.
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The EGIMOTORS limited warranty on your Quadricycle will be terminated if any non-approved equipment and/or modifications have been added to the vehicle that increase speed or power. The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle.
SAFETY LABELS AND LOCATIONS Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
OVERVIEW General Alert Discretionary Alert Fuel alert AWD/4x4 Alert Override Alert Clutch Cover Alert Tire Pressure Alert Rack Alerts Hitch Alert (if equipped) GENERAL ALERT WARNING Before you operate this vehicle, read the owner’s manual. NEVER allow anyone under 18 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing.
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ALL MODELS WARNING Before you operate this vehicle, read the owner’s manual. NEVER allow anyone under 18 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. NEVER use alcohol or drugs before or while operating NEVER carry a passenger.
OVERRIDE ALERT WARNING Improper use of override button can lead to loss of control resulting in severe injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually while in reverse. CLUTCH COVER ALERT WARNING Keep body parts away from belt. TIRE PRESSURE ALERT WARNING TIRE PRESSURE IN BARS:...
FEATURES AND CONTROLS OVERVIEW NOTICE The image below is shown for reference only. Your model may vary slightly. Ignition Switch Rear Fog Light Switch (if Engine Stop Switch equipped) Hazard Switch Work Light Switch (if Horn Switch equipped) Mode/Reverse Override Hand Warmer Switch (if Switch equipped)
IGNITION SWITCH WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shutdown during operation. This could result in serious injury or death.
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LEFT-HAND CONTROL ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.
MODE / REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse Speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING Pressing the override switch while the throttle is open can cause loss of control, which may result in serious injury or death.
RIGHT-HAND CONTROL THROTTLE LEVER WARNING Operating a Quadricycle with sticking or improperly operating throttle controls could cause an accident. Never start or operate a Quadricycle that has a sticking or improperly operating throttle. Immediately contact your dealer or other qualified person for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation.
Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your EGIMOTORS dealer or other qualified service facility for proper diagnosis and repairs. MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident.
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4. If the fluid level is low, remove the cover screws and add fluid to the fill line. Do not overfill. Use DOT 4 brake fluid only. 5. Reinstall the cover. Torque screws to Specification. TORQUE Brake Fluid Cover Screws: (0,8 kg) WARNING Never store or use a partial bottle of brake fluid.
NOTICE The brake holding latch may relax if left on for a long period of time. Always block the wheels to prevent rolling. Always block the wheels on the downhill side of the Quadricycle if leaving it parked on a hill. Another option is to park the Quadricycle in a sidehill position.
BRAKE FLUID LEVEL Check the brake fluid level frequently for the auxiliary brake system. The reservoir is located under the front storage box. Maintain the fluid level between the maximum and minimum marks. Use DOT 4 brake fluid only. AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle.
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INSTRUMENT CLUSTER OVERVIEW NOTICE Features and telltales vary by model.
DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 (1). DISPLAY AREA 1 FUNCTION The vehicle’s Speed will be displayed in mph, or km/h. Speed The vehicle’s current engine temperature will be Engine Temperature displayed.
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DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 (2). DISPLAY AREA 2 FUNCTION The vehicle’s odometer reading will be displayed. Odometer The vehicle’s Engine Temperature will be displayed. Engine Temperature The vehicle’s Trip1 mileage will be displayed. Trip 1 The vehicle’s Trip 2 mileage will be displayed.
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OPTIONS MENU From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below. To enter the Options Menu, press and hold the MODE button. OPTIONS MENU NOTES Diagnostic Codes...
DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu. “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item.
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NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. NOTICE If PIN is lost or displaced please contact your Egimotors dealer for assistance. 4. To exit the Advanced Menu the user can select Exit Menu function from Advanced Menu, can hold MODE button and exit out of Advanced Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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MAXIMUM SPEED (IF EQUIPPED) 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE Button. 3.
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GEOFENCING (IF EQUIPPED) Before you can use the geofencing features, you must first download the Polaris Ride Command app from the Apple Store or Google Play and create an account. Enabling and disabling a geofence, as well as changing the minimum and maximum Speeds, can be done using the vehicle DISPLAY after a geofence boundary has...
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7. To exit the Advanced Menu, select Exit Menu. You can also hold the Mode Button, or not press any button for 10 seconds, to exit the Advanced Menu. INSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS”...
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OUTSIDE GEOFENCE SPEED 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
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REQUIRE PIN TO START (IF EQUIPPED) 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3.
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START PIN DELAY 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
CHANGE PIN 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “ADVANCED MENU” by pressing the MODE button. 3. Enter PIN. 4.
UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button.
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CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: 1 Press the MODE button.
BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will DISPLAY on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button.
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BLUETOOTH® (IF EQUIPPED) The Bluetooth® functionality allows users to pair their phones with the vehicle’s digital gauge. This function allows users to receive call and text alerts while operating the vehicle. If a text message is received while the vehicle is moving faster than 2 KPH, only the sender’s name is shown onscreen.
ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive system is controlled by the Driveline switch. Engage AWD before getting into conditions where front wheel drive may be needed.
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When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. 4X4 MODE Move the momentary switch to the far left to operate in Four-wheel drive.
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FOUR-WHEEL DESCENT CONTROL (IF EQUIPPED) NOTICE Switching to AWDC while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWDC while the rear wheels have traction or are at rest. The Four-Wheel Decent Control (AWDC) system allows engine braking to all four wheels when the vehicle descends a hill or incline.
AUXILIARY OUTLET A 12-volt accessory outlet is located on the pod. Use the outlet to power an auxiliary light or other optional accessories or lights. FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition.
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ENGAGED: the wheels are rotating at the same speed ( green light on ) DISINGAGED: the wheels are rotating independently one of the other A Disengaged Differential gives a better drivability of your Quadricycle especially when turning by allowing the inside wheel to rotate slower than the outside wheel when turning.
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Now you can engage by moving the shift lever to the desired riding position : H :High Gear L :Low Gear N :Neutral R :Reverse P :Park If you want to unlock the rear differential in order to let the two wheels rotating at different speed you need to: Stop Driving the unit in a safe area Put the shift lever on Parking “...
ELECTRONIC POWER STEERING (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See the Instrument Cluster section for EPS Warning Indicator information. BATTERY CHARGE PORT Your vehicle is equipped with a battery charge port q.
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REAR HITCH NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures. The values given below pertain to factory-installed hitches and are provided for informational purposes only.
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Failure to operate the vehicle properly can result in a collision, loss of control, accident, or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. 1.
Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use. TRAIL ETIQUETTE Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area.
Use of any improper oils may cause serious engine damage. Polaris PS-4 Full Synthetic 5W-50 4-Cycle Oil is specifically formulated for your 4-cycle engine. ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline.
PVT BREAK-IN (CLUTCHES/BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower Speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high-Speed operation during the break-in period.
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ITEM REMARKS PAGE Brake Ensure proper See dedicated section system/lever travel operation Brake fluid Ensure proper level See dedicated section Auxiliary brake Ensure proper See dedicated section operation Front suspension Inspect, lubricate if See dedicated section necessary Rear suspension Inspect, lubricate if See dedicated section necessary Steering...
3. Place the transmission in PARK. 4. Lock the brake holding latch. 5. Mount the vehicle from the left side. 6. Sit upright with both feet on the footrests and both hands on the handlebars. 7. Start the engine and allow it to warm up.
5. Lean your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The same leaning technique should be used for turning in reverse.
NOTICE occur if the 6X6 is engaged while the wheels are spinning. Allow the rear wheels to stop spinning before engaging 6X6, or engage 6X6 before wheels begin to lose traction DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn.
When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage AWDC mode before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral.
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2. Avoid crossing the side of a steep hill. 3.
NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the Periodic Maintenance Chart. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings.
Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle suddenly. 7.
1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Sit on the vehicle and move the engine stop switch to RUN. 5. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts.
3. Turn the engine off. 4. Engage the parking brake holding latch located on the left hand control. 5. Make sure the transmission is in PARK before exiting the vehicle. 6. Remove the ignition key to prevent unauthorized use. PARKING ON AN INCLINE Avoid parking on an incline if possible.
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HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
loads in rough terrain, while cornering, or while ascending or descending a hill. HAULING CARGO GUIDELINES 1. Never exceed the weight capacities specified for your QUADRICYCLE on warning labels and weight to respect are in the specifications section of this manual. 2.
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Using an improper procedure or exceeding the maximum tongue weight capacity can result in serious damage to the Quadricycle and will void your warranty. Always install EGIMOTORS -approved accessories designed for QUADRICYCLE use. TRAILERING YOUR VEHICLE Follow these procedures when transporting the vehicle.
6. Do not attach tie straps to the front A-arm bolt pockets, racks, or handlebars. WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.
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9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
Never use the winch to hoist or suspend a vertical load. Always inspect your winch and winch cable before each use. Never winch the hook fully into the winch. This can cause damage to winch components. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.
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1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. Pay particular attention to the first 1 meter of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.
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A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to stretch. WARNING Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH. See the Shock Loading in this manual.
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5. Never remove the hook strap from the hook. 6. Release the winch clutch and pull out the winch cable. 7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five 5 full turns of winch cable are wrapped around the winch drum at all times.
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The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section in this manual.
After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task. a. Release the clutch on the winch. b. Feed out the winch cable that is unevenly bunched up in one area. c.
A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking.
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1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.
WINCH MAINTENANCE AND SERVICE SAFETY WARNING Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.
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SPARK ARRESTER Your EGIMOTORS Quadricycle has a Spark arrester that was designed for on-road and off-road operation. It is required that this Spark arrester remain installed and functional when the vehicle is operated.
CARBON DIOXIDE (CO2) EMISSION This CO2 measurement results from testing over a fixed test cycle under laboratory conditions a(n) (parent) engine representative of the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine representative of the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine.
MAINTENANCE INTERVAL KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Egimotors dealer or other qualified person perform these services. 25 HOUR or 400 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect.
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Engine Oil Break-in oil and filter change. Front Gearcase Fluid Break-in fluid change. Inspect; cycle key to pressurize fuel pump; check lines and Fuel System fittings for leaks and abrasion. Transmission Oil Break-in oil level check. 50 HOUR or 800 KM SERVICE ITEM REMARKS XU / D...
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75 HOUR or 1200 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion. Transmission Oil Check level.
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Engine Mounts Inspect. Engine Oil Change the oil and filter. Exhaust Pipe / Silencer Inspect, replace worn parts. / Joints Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System lines/rail and fuel pump.
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connectors subjected to water, mud, etc. 125 HOUR or 2000 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Break-in oil and filter change. Front Gearcase Fluid Break-in fluid change. Inspect; cycle key to pressurize fuel pump; check lines and Fuel System fittings for leaks and abrasion.
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Throttle Cable Inspect; adjust; lubricate; replace if necessary. Transmission Oil Check level. 175 HOUR or 2800 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect; cycle key to pressurize fuel pump;...
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Engine Breather Inspect, clean, replace if necessary. Engine Mounts Inspect. Engine Oil Change the oil and filter. Exhaust Pipe / Silencer Inspect, replace worn parts. / Joints Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel XU / D Fuel System...
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Inspect for wear, routing, security, Wiring apply dielectric grease to connectors subjected to water, mud, etc. 225 HOUR or 3600 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level. Fuel System Check Inspect;...
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Throttle Body Intake Inspect ducts for proper sealing / Duct air leaks. Throttle Cable Inspect; adjust; lubricate; replace if necessary. Transmission Oil Check level. 275 HOUR or 4400 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level.
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Drive Belt (EBS / Non- Inspect, replace as needed. EBS Clutches) Engine Breather Inspect, clean, replace if necessary. Engine Mounts Inspect. Engine Oil Change the oil and filter. Exhaust Pipe / Silencer Inspect, replace worn parts. / Joints Front Gearcase Fluid Check level Front/Rear Suspension Lubricate Cycle key to pressurize fuel pump;...
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Wheel Inspect, replace as needed Bearings. Inspect for wear, routing, security, Wiring apply dielectric grease to connectors subjected to water, mud, etc. 325 HOUR or 5200 KM SERVICE ITEM REMARKS XU / D Brake Pad Wear Inspect. Engine Oil Check level. Front Gearcase Fluid Check level.
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Shock Absorbers Inspect for leaks, loose joints, and wear. Steering Lubrificate. Throttle Body Intake Inspect ducts for proper sealing / Duct air leaks. Throttle Cable Inspect; adjust; lubricate; replace if necessary. Transmission Oil Check level. 375 HOUR or 6000 KM SERVICE ITEM REMARKS XU / D...
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Cooling System Inspect coolant strength seasonally; pressure test system yearly. Drive Belt (EBS / Non- Inspect, replace as needed. EBS Clutches) Engine Breather Inspect, clean, replace if necessary. Engine Mounts Inspect. Engine Oil Change the oil and filter. Exhaust Pipe / Silencer Inspect, replace worn parts.
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Throttle Cable Inspect; adjust; lubricate; replace if necessary. Transmission Oil Check level. Wheel Inspect, replace as needed Bearings. Inspect for wear, routing, security, Wiring apply dielectric grease to connectors subjected to water, mud, etc. 425 HOUR or 6800 KM SERVICE ITEM REMARKS XU / D...
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Lubricate all fittings, pivots, cables, General Lubrication etc. Inspect; clean external surfaces. Radiator Shift Linkage Inspect. Inspect for leaks, loose joints, and Shock Absorbers wear. Steering Lubrificate. Throttle Body Intake Inspect ducts for proper sealing / Duct air leaks. Throttle Cable Inspect;...
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Inspect bushings, rollers, wearable parts; clean; replace Clutches (Non EBS) worn parts. Cooling Hoses Inspect for leaks. Cooling System Inspect coolant strength seasonally; pressure test system yearly. Drive Belt (EBS / Non- Inspect, replace as needed. EBS Clutches) Engine Breather Inspect, clean, replace if necessary.
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Throttle Body Intake Inspect ducts for proper sealing/air Duct leaks. Throttle Cable Inspect; adjust; lubricate; replace if necessary. Transmission Oil Check level. Wheel Inspect, replace as needed Bearings. Inspect for wear, routing, security, Wiring apply dielectric grease to connectors subjected to water, mud, etc.
OIL RECOMMENDATIONS Always change the oil filter whenever changing oil. EGIMOTORS recommends the use of Polaris PS-4 Full Synthetic 5W- 50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use 5W-50 oil.
2. Access the oil dipstick and fill tube from the right side of the Quadricycle. 3. Remove the dipstick. Wipe it dry with a clean cloth. 4. Reinstall and tighten the dipstick. 5. Remove the dipstick and check the oil level. 6.
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CAUTION Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 8. Install a new sealing washer on the drain plug. The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches.
Remove the dipstick. Add the recommended lubricant as necessary to bring the oil level within the SAFE range on the dipstick. DO NOT overfill. FLUID CAPACITY Recommended Lubricant: Polaris PS-4 Synthetic 4-Cycle Engine Oil Capacity: (1.9 L) Reinstall the dipstick. Start the engine.
2. Remove the fill plug 1. Check the oil level. 3. Slowly add the recommended fluid as needed to bring the level to the bottom of the fill hole threads. 4. Reinstall the fill plug. Torque to Specification. 5. Reinstall the footwell. TORQUE Fill Plug: 1.8 kg...
FRONT GEARCASE (DEMAND DRIVE) FLUID Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Change the front gearcase fluid every 25 hours if the ADC unit is exposed to extreme use. Extreme use includes any of the following: •...
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FLUID CHANGE TORQUE Drain Plug: 11 ft lbs (15 Nm) 1. Position the vehicle on a level surface. Remove the fill plug. 2. Place a drain pan under the demand drive unit. Remove the drain plug w. Allow the fluid to drain completely. 3.
EGIMOTORS recommends the use of Polaris Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers. RECOVERY BOTTLE COOLANT The recovery bottle fluid level can be accessed from the front left wheel well.
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4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your dealer can provide the correct replacement part. 5. Close and secure the front box and cover. BRAKES HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar.
any damage (cracks, excessive corrosion, warping) see your dealer for service before operating. AUXILIARY FOOT BRAKE The hydraulic auxiliary brake system requires no adjustment. Check the brake fluid level frequently for the auxiliary brake system. SIDE PANEL REMOVAL To remove the side panel, do the following: 1.
Refer to the specifications section for recommended tire type, size and pressure. TIRE TREAD DEPTH Always replace tires when tread depth is worn to 5 mm or less. FRONT WHEEL HUB TIGHTENING Front wheel bearing tightness and spindle nut retention are critical component operations.
4. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to the ground. 6. Torque the wheel nuts to Specification. WARNING Loose nuts could cause a tire to come off during operation, which could result in an accident or overturn. Always ensure that all nuts are torqued to Specification.
Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 6-12 mm 1. Position the vehicle on a level surface. 2. Place the handlebars in a straight-ahead position. 3. Tie a length of string between two stands. Position the stands so that the string is flush with the side of the rear tire.
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It is recommended that the air filter is replaced annually. When riding in extremely dusty conditions, replacement is required more often. 1. Lift up on the rear of the seat. 2.Pull the seat back and free of the tabs. NOTICE When reinstalling seat, make sure the slots in the seat engage the tabs in the fuel tank.
5. Loosen the air filter hose clamp 4 and remove air filter assembly. 6. Inspect the air filter and replace if necessary. If the filter has been soaked with fuel or oil, it must be replaced. 7. Reinstall the air filter on the main filter mount.
3. Remove the suspect fuse from the fuse panel. If the fuse is blown, install a new fuse with the same amperage. 4. Secure the fuse box cover and access panel. 5. Secure the front box cover. LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation.
LOWER HEADLAMP REPLACEMENT 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. NOTE Take care to avoid touching the glass on the new headlight bulb.
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Using non-recommended Spark plugs can result in serious engine damage. Always use EGIMOTORS-recommended Spark plugs or their equivalent. ENGINE TORQUE SPECIFICATION 1.2 kg SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation. Check the Spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher Speeds.
If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your dealer can provide this service. If it's impossible to take your QUADRICYCLE to a dealer before starting it, follow the steps outlined below.
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Periodically clean the Spark arrester to remove accumulated carbon. 1. Place the transmission in PARK. 2. Remove the arrester retaining bolt and nut 1. 3. Remove the arrester from the end of the muffler 2. 4. Use non-synthetic brush to clean the arrester screen. A synthetic brush may melt if the components are warm.
PVT SYSTEM WARNING Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high Speed. The PVT system has been precision balanced.
Whenever operating this close to the engagement Speed, the engine may be running at a Speed too low to provide the pinch needed to prevent belt slip. Belt slip is responsible for creating the excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail.
4. Apply varying throttle for 10-15 seconds to expel the moisture and air- dry the belt and clutches. Do not hold the throttle wide open for more than 5 seconds. 5. Allow the engine RPM to settle to idle Speed, then shift the transmission to low range.
2. Remove the two battery hold down strap screws 1 and remove strap from vehicle. 3. Disconnect the negative (-) black cable 2 first. Then disconnect the positive (+) red cable e. 4. Carefully lift the battery out of the vehicle. BATTERY INSTALLATION NOTICE Using a new battery that has not been fully charged can damage the...
Battery Terminals: 0.8 kg 5. Install positive battery boot. 6. Connect and tighten the negative (-) black cable. Torque to Specification. 7. Verify the battery cables are properly routed. Flange Bolt Battery Cable Internal Tooth Lock Washer Flat Washer Flange Nut (Torque Applied) BATTERY STORAGE Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and...
EGIMOTORS recommends maintaining battery charge by using a battery trickle charger or by charging once a month using the battery charge port 1. The Egimotors offered battery trickle charger can be left connected during the storage period and will automatically charge the battery if the voltage drops below a pre-determined point.
The single most important thing about maintaining the battery is to keep it fully charged. Use a voltmeter to measure DC voltage to determine the battery state of charge. WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch.
It is important to identify the type of battery installed in the vehicle. Different types of batteries require different service procedures. Proper servicing and upkeep of the battery is very important for maintaining long battery life. All Egimotors ORV models include either a Conventional battery or a Low Maintenance battery. CONVENTIONAL BATTERY •...
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LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES Some Egimotors ORV models include either a Lead Acid Conventional battery or a Dry Shipped Absorbed Glass Mat (AGM) battery. See the Service Manual for procedures on how to activate, charge, maintain, and test a Lead Acid Conventional or Dry Shipped AGM battery.
12.5V, charge it immediately, or the battery service life and vehicle performance may be affected. • Egimotors recommends using a BatteryMINDer® 12V 1.5 AMP Convertible (PN 2830511) charger (or a similar charger), which can be ordered through your normal parts channel.
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• Once the battery is fully charged, replace the strip of caps by hand. Do NOT use a tool to install the strip. CHARGING • Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel.
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12.5V, charge it immediately, or the battery service life and vehicle performance may be affected. • Egimotors recommends using a BatteryMINDer® 12V 1.5 AMP Convertible (PN 2830511) charger (or a similar charger), which can be ordered through your normal parts channel.
CHARGING • Egimotors recommends using a BatteryMINDer® 2012 AGM - 2 AMP (PN 2830438) charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.6–12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
REAR SPRING The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through your dealer. HANDLEBARS The handlebars can be adjusted for rider preference. WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and serious injury or...
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Handlebar bolts:1.9 kg CLEANING AND STORAGE WASHING THE VEHICLE NOTICE The use of a high pressure washer may damage the instrument cluster. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens.
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POLISHING THE VEHICLE EGIMOTORS recommends the use of common household aerosol furniture polish for polishing the finish on your EGIMOTORS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. Allow the engine to run for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system. OIL AND FILTER Change the oil and filter.
FOG THE ENGINE 1. Treat the fuel system with Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine. 2.
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PRODUCTS FOR MAINTENANCE PRODUCT SIZE(QUANTITY) QUANTITY PART NUMBER 12 fl oz (355 ml) 2870791 Fogging Oil aerosol 1 qt (0,95 L) 2871517 1 qt (0,95 L) 2876244 PS – 4 2 qt (1,90 L) 2877490 1 gal (3,8 L) 2876245 1 qt (0,95 L) 2878920 PS-4 Extreme Duty...
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2.5 gal (9,5 L) 2877923 Antifreeze / Coolant 1 qt (0,95 L) 2880514 1 gal (3,8 L) 2880513 Grease Gun Kit 2871312 Premium All Season Four 3 fl oz (89 2871322 All Season Grease ml) packs 14 fl oz (414 ml) 2871423 cartridge Premium Starter...
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ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery. Loose battery connections Check all connections and tighten. Loose solenoid connections Check all connections and tighten. Loose electronic control box Inspect, clean, reinstall connectors. connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
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ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect Spark plug gap or heat Set gap to specs or replace plug range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective Spark plug Inspect, clean and/or replace Spark plug...
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Your dealer can assist. WARRANTY LIMITED WARRANTY EGIMOTORS gives a TWO YEAR LIMITED WARRANTY on all components of your Quadricycle against defects in material or workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
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WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse, or improper handling.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT EGIMOTORS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
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Upon residence verification, the servicing dealer will be authorized to perform the warranty repair. IF YOU MOVE: If you move to another country, be sure to contact EGIMOTORS Customer Assistance and the customs department of the destination...
IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied.
If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call EGIMOTORS Customer Assistance MAINTENANCE LOG Use the following chart to record periodic maintenance.
SPECIFICATIONS SPORTSMAN 1000 E Maximum Load Weight Capacity 220 kg (inc. operator, cargo box front, cargo box rear , rear hitch vertical weight & accessories) Dry Weight 332 kg Fuel Capacity 17 L Engine Oil Capacity 1,9 L Coolant Capacity 2,5 L Demand drive Fluid Capacity 265 ml...
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Idle RPM 1200 +/- 50 Spark Plug type / Gap NGK MR7F 0,7-0,8 mm Lubrication System Wet Sump Driving system Type Automatic PVT Power Variable Transmission Front Suspension MacPherson MacPherson Ride® strut with 21 cm of travel Rear Suspension Progressive rate with 24 cm travel Transmission H / L / N / R / P Gear Reduction, Low...
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SPECIFICATIONS SPORTSMAN 1000 S E Maximum Load Weight Capacity 220 kg (inc. operator, cargo box front, cargo box rear , rear hitch vertical weight & accessories) Dry Weight 332 kg Fuel Capacity 17 L Engine Oil Capacity 1,9 L Coolant Capacity 2,5 L Demand drive Fluid Capacity 265 ml...
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Spark Plug type / Gap NGK MR7F 0,7-0,8 mm Lubrication System Wet Sump Driving system Type Automatic PVT Power Variable Transmission MacPherson MacPherson Ride® Front Suspension strut with 21 cm of travel Rear Suspension Progressive rate with 24 cm travel Transmission H / L / N / R / P Gear Reduction, Low...
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For your nearest Egimotors dealer visit www.Egimotors.it Egimotors Via Filippo da Desio 49/51 20832 Desio (MB) ITALY info@polarisitalia.co...
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