Instrumentarium Orthopantomograph OP200 Installation Manual
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Instrumentarium Orthopantomograph OP200 Installation Manual

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Orthopantomograph
OP200
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Orthoceph
OC200
Installation Manual
5139614-100 rev 4

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Summary of Contents for Instrumentarium Orthopantomograph OP200

  • Page 1 ® Orthopantomograph OP200 ® Orthoceph OC200 Installation Manual 5139614-100 rev 4...
  • Page 3 Instrumentarium Dental. The original language of this manual is English. Instrumentarium Dental reserves the right to make changes in specification and features shown herein, or discontinue the product described at any time without notice or obligation.

  • Page 5: Table Of Contents

    3.1.1 Checking the boxes.................. 23 3.2 Opening the boxes ....................23 3.2.1 Unpacking the column................23 3.2.2 Unpacking the carriage ................25 Hardware installation ....................27 4.1 Column installation....................27 4.1.1 Wall mount bracket .................. 27 5139614-100 rev 4 Instrumentarium Dental...
  • Page 6 6.2.1 Film contrast and density settings with QA image ........86 6.3 Accessories and disposables................87 6.4 Application training....................87 Appendix A, OP200 installation check list ........................89 Appendix B, Unit orientation change............... 91 8.1 Panoramic patient positioning orientation change ..........91 Instrumentarium Dental 5139614-100 rev 4...
  • Page 7 10.1 Preparing the unit for re-packing............... 109 10.1.1 Cephalostat head ................... 109 10.1.2 Carriage ....................110 10.2 Cephalostat package ..................112 10.3 Carriage package....................113 10.4 Column package ....................115 11 Appendix E, CR kit installation................117 5139614-100 rev 4 Instrumentarium Dental...
  • Page 8 Instrumentarium Dental 5139614-100 rev 4...

  • Page 9: Introduction

    OP200 Ortho Trans User Manual (only if Ortho Trans option purchased with the OP200 unit) These manuals and future updates are available on request from Instrumentarium Dental. In order to maintain safe and correct operation of the OP200 unit, read and follow carefully instructions provided in this manual during the unit installation process.
  • Page 10 WARNING! SERVICING AND INSTALLING THIS UNIT WITHOUT ADEQUATE EXPERTISE IS EXTREMELY DANGEROUS. Instrumentarium Dental recommends that all service operations are performed by Instrumentarium Dental authorized service personnel! WARNING! Prevent unauthorized access to unit during the unit installation process. Some internal parts of the unit contain dangerous voltage, which can be reached during the installation, when the unit covers have been removed.

  • Page 11: Graphics Symbols

    This symbol indicates that the waste of electrical and electronic equipment must not be disposed as unsorted municipal waste and must be collected separately. Please contact an authorized representative of the manufacturer for information concerning the decommissioning of your equipment. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 12: Type And Version

    The unit is class I, type B and with IP-20 protection. Fig 1.1. Location of main label and CE mark Fig 1.2. Main label (110 V) Fig 1.2. Main label (230 V) Instrumentarium Dental 5139614-100 rev 4...
  • Page 13 For example, OP200-1-1 is: (OP200) Orthopantomograph OP200 ® (-1) with Toshiba D-051S tube (-1) first version of OP200. NOTE! In order to maintain safe and correct functioning of OP200, only the approved accessories may be used. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 14: Radiation Protection Guidelines

    Caution information on control panel: CAUTION X-RAYS ATTENTION RAYONS X WARNING: This x-ray unit may be dangerous to patient and operator unless safe exposure factors, operating instructions and maintenance schedules are observed. Instrumentarium Dental 5139614-100 rev 4...

  • Page 15: Control From A Protected Environment

    The fully extended spiral cable length of the control panel hand switch is approx. 4 m (13 ft). The cable length of the remote hand switch (part no. 69961) is approximately 10 m (32 ft). 5139614-100 rev 4 Instrumentarium Dental...

  • Page 16: Laser Lights

    1 Introduction 1.5 Laser lights FH-light Mid-Sagittal light Layer light Tomographic laser light (Ortho Trans option) Fig 1.3. Laser light (CLASS 1 LASER PRODUCT). Max output 100µW. Instrumentarium Dental 5139614-100 rev 4...

  • Page 17: Emergency Stop Switch

    The interrupted exposure cannot be continued later, but has to be retaken from the beginning. NOTE! Before switching the unit on, ensure that the emergency stop switches are released. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 18: Unit Identification Labels

    1 Introduction 1.7 Unit identification labels Cephalostat cassette head label Main Label Unit serial number and type label Tomographic laser light label Instrumentarium Dental 5139614-100 rev 4...
  • Page 19 Laser light warning label Image layer laser light label Collimator type label X-ray generator and tubehead label NOTE! Some labels listed above are related to some options and may not be included in all countries. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 20: Manufacturer's Liability

    Follow the local regulations on disposal of waste parts. OP200 has at least the following parts that should be regarded as non-environmental friendly waste products: – X-ray source assembly – All electronic circuits – Column counter weight (Pb) Instrumentarium Dental 5139614-100 rev 4...

  • Page 21: Installation Requirements And Dimensions

    NOTE! User program Pr 56 HLI allows to adjust the cassette holder vertical limit to travel below the column top. Use this setting in a case where the ceiling is limiting the cassette holder vertical movement. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 22: Column Mounting Options

    Exhibition CEPH unit: must use. Clinical unit: must use. NOTE! Install the wall mount bracket in addition to the free standing base plate options to reach the maximum stability. Instrumentarium Dental 5139614-100 rev 4...

  • Page 23: Op/Oc200 Recommended Minimum Installation Dimensions

    2 Installation requirements and dimensions 2.3 OP/OC200 recommended minimum installation dimensions 5139614-100 rev 4 Instrumentarium Dental...
  • Page 24 2 Installation requirements and dimensions Instrumentarium Dental 5139614-100 rev 4...

  • Page 25: Unit Orientation Options

    Controls on the left side of unit. Left side operator’s view for panoramic patient positioning, cephalostat arm on the right. Controls on the right side of unit. Right side operator’s view for panoramic patient positioning, cephalostat arm on the left. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 26: Site Requirements And Dimensions

    OP200 unit must be installed next to a wall. The unit may be operated either from left or right side. The swivel joint of the wall bracket allows the unit to be installed at an angle, eg. in a corner when space is limited. Instrumentarium Dental 5139614-100 rev 4...

  • Page 27: Unit Mounting

    Voltage: fuse: 230 VAC line 10 A Slow blow 326 Littelfuse 110 VAC line 15 A Slow blow Bussman MDA-15 NOTE! Some countries may have regulations on fault current protection. Such regulations must be observed. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 28: Protective Ground

    Make sure that the type of film matches with intensifying screens, which are used to reach the best image quality. NOTE! Processor and film are necessary during the OP200 installation. Instrumentarium Dental 5139614-100 rev 4...

  • Page 29: Tools And Hardware

    Ortho Trans installation: Laser adjustment tool, part no. 62978 15x30 cm (6”x12) film, for OC200 installation also or 18x24 cm (8”x10”) film Film processor Make sure that all needed tools and items are available before the installation is started! 5139614-100 rev 4 Instrumentarium Dental...
  • Page 30 2 Installation requirements and dimensions Instrumentarium Dental 5139614-100 rev 4...

  • Page 31: Preparing For The Installation

    NOTE! Do not place the transport support material under the column to the place, where the counter weight transport locking plate is located. Used support material should be high enough to prevent the mains cable to be damaged between the column and floor. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 32 Locate the wall mount bracket, trim panels, main cable and wall mounting screws in the package. Fig 3.5. Wall mount Fig 3.6. Trim panels Fig 3.7. Extra mains Fig 3.8. Wall bracket bracket and screws cable (option) mounting screws Instrumentarium Dental 5139614-100 rev 4...

  • Page 33: Unpacking The Carriage

    NOTE! The certain parts of the equipment are covered with protective film prevent scratches during transportation and installation. Remove all protective films before handing over the unit. Locate and collect all accessories, check against the packing list enclosed and set them aside. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 34 3 Preparing for the installation Remove the staples holding the card board bottom flaps. Unfold the flaps. Remove styrofoam transport support material located on top of the carriage. Instrumentarium Dental 5139614-100 rev 4...

  • Page 35: Hardware Installation

    If the unit is the OC200, it requires a minimum distance of 533 mm (21”) on panoramic side and 1500 mm (59”) on cephalostat side measured from the wall bracket center point. Fig 4.2. Wall mount bracket 5139614-100 rev 4 Instrumentarium Dental...
  • Page 36 Drill suitable holes according to mounting hardware. Insert plugs if necessary. Fig 4.4. The distance L between wall an column can be adjusted within the limits 160-210 mm. Instrumentarium Dental 5139614-100 rev 4...
  • Page 37 If there is any doubt that the wall cannot withstand the pull, use an optional support plate (part no. 9955) or other strong support on the other side of the wall. The support has to be fixed with threaded fasteners. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 38: Optional Fork Stand Installation

    Fig 4.10. A Column bottom plate for standard floor mounting and optional flat exhibition plate. Column bottom plate for fork stand installation. Not suitable for floor mounting. Shipped as a part of optional fork stand delivery. Instrumentarium Dental 5139614-100 rev 4...
  • Page 39 Use spirit level to check that the column unit is vertical. Fork stand base plate can be leveled by turning the adjustment screws located in the fork stand base plate. NOTE! When leveled, adjust all remaining adjustment screws against the floor to reach maximum stability. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 40: Erecting The Column

    2 washers and nuts. Tighten the nuts by hand. Avoid moving the column unit on the floor, as this may damage the floor finish. Instrumentarium Dental 5139614-100 rev 4...

  • Page 41: Vertical Carriage Installation

    Insert and secure the column with a M6 x 45 mm bolt. Fig 4.19. 4.2 Vertical carriage installation 4.2.1 Lifting and fastening the carriage Move the carriage next to the column. Remove styrofoam transport support material located on top of the carriage. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 42 Remove the main support cover by unfastening red colored clamp, which is holding the cover during the transportation. Lift the main support cover with both hands and place it aside to avoid any damage. Fig 4.20. Fig 4.21. Instrumentarium Dental 5139614-100 rev 4...
  • Page 43 CAUTION! Do not lift or otherwise apply force on the cassette holder or the tubehead (X)! Damage to unit and/or degradation of image quality may occur! NOTE! The carriage is heavy. Lifting assistance may be needed. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 44 Fig 4.24. Fig 4.25. Insert 2 pcs of M8 x 25 bolts with washers through the carriage fastening holes located near the column pins and tighten the bolts firmly. Fig 4.26. Fig 4.27. Fig 4.28. Instrumentarium Dental 5139614-100 rev 4...

  • Page 45: Adjusting And Fastening The Unit

    Check that the unit is still vertically straight by using the spirit level. If necessary, loosen already fastened base plate rear center bolt and adjust by moving the lower end of the column (or by adjusting the base plate, if used). Retighten the bolt. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 46: Electrical Connections

    4.2.3 Electrical connections WARNING! Do not connect the mains power cord to the wall socket until instructed to do so. Right side: Connect X117 connectors together Connect X101 connectors together Connect protective ground connectors together Instrumentarium Dental 5139614-100 rev 4...
  • Page 47 4 Hardware installation Fig 4.35. Fig 4.36. Left side: Connect X102 connectors together Connect protective ground connectors together Fig 4.37. Fig 4.38. Insert both trim covers and tighten 6 pcs M4 screws. Fig 4.39. Trim panels 5139614-100 rev 4 Instrumentarium Dental...

  • Page 48: Rotation Lock Removal

    Turn the rotating unit counterclockwise (ccw.) Verify that the tube head is not touching the mirror while rotating the unit. When a “click” is heard from the rotation microswitch, the rotation limiters have been set. Instrumentarium Dental 5139614-100 rev 4...
  • Page 49 While turning, make sure that the cassette holder is not touching the head support. Move the head support away if needed. Store the transport rotation security bolt in a safe place for possible future use. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 50: Carriage Locking Plate Removal

    Fig 4.47. Locking plate (A) Remove 4 pcs M6 screws (B) securing the counter weight from the back of the column. The matching nut plates inside the column grooves can be left there. Fig 4.49. Counter weight M6 screws Instrumentarium Dental 5139614-100 rev 4...

  • Page 51: Film Cephalostat Installation (Optional)

    Release two screws securing the carriage left side cover. One is located under the carriage top cover and one in the roof of the left accessory cabin. Carriage left side cover Fig 4.51. Fig 4.50. Open the carriage left side cover. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 52: Unpacking The Cephalostat

    Install the cephalostat end cast. Use 4 pcs M6 x 20 mm allen key screws (DIN912) with washers. Tighten the screws. Fig 4.53. NOTE! Max. tightening torque 10 Nm/7 ft. lbs. Use torque wrench! Instrumentarium Dental 5139614-100 rev 4...
  • Page 53 NOTE! Max. tightening torque 10 Nm/7 ft. lbs. Use torque wrench! Check that the cables going through the cephalostat arm are routed correctly before mounting the cephalostat head assembly to the unit. Fig 4.58. Fig 4.57. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 54 Lift and slide the cephalostat head assembly with arm to the column end cast. Do not harm the cephalostat cable. NOTE! Max. tightening torque 10 Nm/7 ft. lbs. Use torque wrench! Instrumentarium Dental 5139614-100 rev 4...

  • Page 55: Cephalostat Electrical Connections

    Close the carriage left side cover and fasten the screws. Before closing the cover verify that the cables inside the box are properly routed. 2 mm Fig 4.65. Carriage side covers (left and right) should leave 2 mm gap after closing the screws 5139614-100 rev 4 Instrumentarium Dental...

  • Page 56: Cephalostat Head Mechanical Adjustments

    Remove the cephalostat head cover by opening four allen key screws. The screws are located on the cephalostat head bottom cover. Fasten the cassette holder to the cephalostat head and connect the cassette holder up/down movement button cable. Instrumentarium Dental 5139614-100 rev 4...

  • Page 57: Cephalostat Head Mechanical Adjustments

    Adjust if needed by using the adjustment screw located in cephalostat end cast. Loosen the fastening of the cephalostat end cast before the adjustment. Tighten all screws after adjustment is done. Fig 4.69. Fig 4.69. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 58 Check that the cephalostat arm cable is properly routed, and tighten the two screws. Repeat the process for the upper trim cover. Fig 4.71. Fig 4.71. Instrumentarium Dental 5139614-100 rev 4...

  • Page 59: Finalizing The Hardware Installation

    If the power cord plug has to be changed, follow the local regulations to change and wire the plug. COLOR CODES OF THE POWER CABLE 110 V (US) GREEN WHITE BLACK 230 V (US) GREEN BLACK BLACK 230 V (EU) GREEN/YELLOW BLUE BROWN 5139614-100 rev 4 Instrumentarium Dental...

  • Page 60: Changing The Mains Voltage From 230 V To 110 V

    Fig 4.72. The screws are on the carriage top cover and under the carriage right side cover. Locate the Power Supply Board. Fig 4.73. Power Supply Board and Jumper for the Line Voltage Selection Instrumentarium Dental 5139614-100 rev 4...
  • Page 61 (part no. 5148440) instead. Connect the black wire to pin 1 at connector 100, the white wire to pin 2 and the green wire to pin 3 (ground). Fig 4.76. Power Cord 230 V and Power Cord 110 V. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 62 Fig 4.77. Label from 230 V to 110 V position Change the fuses to 110 VAC 15A (Bussman MDA-15 A slow blow type). Fig 4.78. Fuses are on the left side of the main power switch. Instrumentarium Dental 5139614-100 rev 4...

  • Page 63: Removing Counterweight Transport Security Bolt

    Route the remote exposure button cable out of the way at the wall or on the floor. Remove the hatch at the lower rear of the column by undoing two M4 screws. Locate the terminal strip connector X103. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 64: Installing The Unit Covers

    Tighten the strain relief. Refit the hatch to the column. Place the exposure button in the holder. 4.4.6 Installing the unit covers Install the carriage top cover and the main support cover. Instrumentarium Dental 5139614-100 rev 4...

  • Page 65: Loading The Panoramic Cassette

    4.4.8 Panoramic cassette sensitivity control If the unit does not recognize the panoramic cassette, remove the cassette holder plate. The sensitivity control can be adjusted from the screw inside the cassette holder. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 66: Powering Up The Unit For The First Time

    PUP: tube warm-up. For more information see OP200 Service Program Manual. During the tubehead warm-up procedure check that the radiation safety indicators are working properly. light indicators are visible during exposure tone indicator is audible during exposure Instrumentarium Dental 5139614-100 rev 4...

  • Page 67: Film Unit Adjustments And Calibration

    STEP 1: Panoramic adjustments and calibrations 1 = Panoramic beam check and alignment 2 = Image layer check and alignment 3 = Patient positioning laser lights check and alignment 4 = AEC calibration check and adjustment 5139614-100 rev 4 Instrumentarium Dental...

  • Page 68: Step 1: Panoramic Adjustments And Calibrations

    Select the panoramic collimator from the tube head. NOTE! Ortho Trans models: install the secondary plate marked “PAN”. Insert the panoramic cassette, no film is needed. Place the pan cassette holder down to image capture position. Instrumentarium Dental 5139614-100 rev 4...
  • Page 69 The center line of the beam should be vertical and centered between the lines. The beam is V-shaped: lower end of the beam is narrower than the top. The lower end should be above the smaller horizontal line. Remove the alignment tool. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 70 Use the fluorescent tool to get a rough estimate or take a test image to get more accurate feedback. See chapter Panoramic beam alignment check for details on how this can be performed. Open the tube head covers. Instrumentarium Dental 5139614-100 rev 4...
  • Page 71 Twist the collimator until the beam is vertical. Tighten all four screws. Fig 5.1. OC200 panoramic unit collimator Fig 5.2. OC200 cephalometric unit collimator. Re-install the collimator sliding assembly stopper plate. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 72 OP200 OT models: loosen screw above tomographic Al-filter plate. The plate is mechanically fixed to the panoramic slot. Repeat adjustments and take test images until beam correctly centered. NOTE! Remove the fluorescent tool from the secondary plate! Instrumentarium Dental 5139614-100 rev 4...

  • Page 73: Image Layer Check And Alignment

    1.5 mm should be visible at the lower edge of the image (when checking, make sure that the film is placed against the lower edge of the cassette). An unexposed area must be seen on all the edges of the film. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 74 (A = B), adjust the sinus rest. Tolerance is ±0.2mm. Remove the chin rest, loosen the sinus rest screws and move the sinus rest sideways. Tighten the screws. After any adjustments verify the image layer. Take a test image and re-adjust if necessary. Instrumentarium Dental 5139614-100 rev 4...

  • Page 75: Patient Positioning Laser Lights Check And Alignment

    (CLASS 1 LASER PRODUCT). Verify the alignment of the positioning laser lights. 1 = Midsagittal light 2 = FH-light 3 = Layer light 4 = Tomographic light (Ortho Trans option) 5139614-100 rev 4 Instrumentarium Dental...
  • Page 76 Switch the positioning laser lights on. Verify that the light line is centered at the bite fork and head support locking knob. Fig 5.10. Parallel line Fig 5.8. Bite fork Fig 5.9. Locking knob Instrumentarium Dental 5139614-100 rev 4...
  • Page 77 NOTE! To make the adjustment easier, use the TMJ pointer shipped with the unit. If the beam is not centered at the middle point of the head support locking knob, the head support bracket needs to be adjusted sideways. Verify the middle point 5139614-100 rev 4 Instrumentarium Dental...
  • Page 78 FH laser light height adjustment moves freely between the lower and upper mechanical stops. Fig 5.20. Fig 5.19. If the beam is not parallel to the head support lower edge, adjust the FH laser light holder located behind the mirror plate. Instrumentarium Dental 5139614-100 rev 4...
  • Page 79 Fig 5.22. Fig 5.24. Fig 5.25. Fig 5.23. If the beam is not parallel to the chin rest side groove, adjust the image laser light holder located inside the lower shelf. Fig 5.26. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 80 Switch the laser lights on. The mid-sagittal laser beam Fig. 5.27. should point at the middle of the vertical stick on the tool from bottom to top. Fig 5.28. If necessary, adjust the laser beam behind the mirror plate: Instrumentarium Dental 5139614-100 rev 4...

  • Page 81: Tomographic Layer Check

    If the cassette holder is not up on the left side of the unit, please press the positioning button on the left side positioning panel of the unit to allow cassette head raise up on the left side. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 82 If the balls in the image 2 and 5 are round and centered, the tomographic layers are correctly positioned and you can proceed to step 10 to finish your tomographic alignments. Instrumentarium Dental 5139614-100 rev 4...
  • Page 83 Restart from step three to verify the newly adjusted tomographic layer location. Repeat this until correct results are achieved. In case the mid-sagittal laser and therefore the chinrest were adjusted in the process, remake the 5139614-100 rev 4 Instrumentarium Dental...

  • Page 84: Aec Calibration

    If the AEC base frequency is not within the allowed limit values, adjust the AEC base frequency trimmer located on the Pan AEC terminal board until the frequency is within range (5 kHz ± 0.3 kHz). Instrumentarium Dental 5139614-100 rev 4...

  • Page 85: Step 2: Optional Cephalostat Adjustment And Calibration

    SV with film to the cephalostat head cassette holder. Select the imaging program P12 (Cephalostat P/A projection) from the control panel. Use manual mode (M) and select 60 kV/2 mA. Exposure time 0.1 - 0.25 seconds. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 86 NOTE! There is no adjustment for the twisting of the cephalostat collimator field. If the field and the film are rotated in reference to each other, check the orientation of the film in the cassette and the leveling of the cephalostat head. Instrumentarium Dental 5139614-100 rev 4...

  • Page 87: Ear Holder Check And Alignment

    Purpose of the adjustment is to set the focus point, marked with a black dot on the tube head, and the ear holder center pins on the same line. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 88 Adjust with the eccentric cam screw (B). The amount of rotation can be seen on the scale after marking the starting position. Fig 5.32. Locking screws “A” Fig 5.33. Adjustment with eccentric cam screw “B” Instrumentarium Dental 5139614-100 rev 4...

  • Page 89: Soft Tissue Wedge Alignment

    18 x 24 AV (also AH position may be used). Set the soft tissue filter slide to “0” (against the limit towards the center of the tube head, filter is in the field). Press the movement button to align the OC200 for cephalostat exposure. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 90 (B). One turn on the adjusting screw moves the shadow of the wedge about 12 mm. Clockwise rotation of the adjustment screw decreases the distance on left handed cephalostat and increases distance right handed one. Instrumentarium Dental 5139614-100 rev 4...
  • Page 91 Verify that display shows “60” when nose support is away from the ear holders. If adjustment necessary, adjust potentiometers ‘’60’’ position. Insert the cephalostat cover. Tighten the screws. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 92 5 Film unit adjustments and calibration Instrumentarium Dental 5139614-100 rev 4...

  • Page 93: Handing Over The Unit

    Prematurely release exposure button. Operation must be stopped. Check the following operations with the remote exposure button, if available: Test procedure Manual or AEC mode. Make an exposure. Prematurely release the exposure button. The operation must be stopped. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 94: Quality Checks

    AEC density scale. Fig 6.1. QA selection from the tube head. NOTE! The operation mode of OP200 unit QA mode depends on the country option selected (Sr 89 COP country options). Instrumentarium Dental 5139614-100 rev 4...

  • Page 95: Accessories And Disposables

    Functions of Control and Positioning panels: Selecting imaging procedures Differences between Automatic and Manual exposure control Basic failure codes and how to interpret and correct them. How to read the Exposure counter Dark room techniques: 5139614-100 rev 4 Instrumentarium Dental...
  • Page 96 Review local and governmental safety rules and codes with the user and the owner of OP200. Advise the user to provide the patient with radiation protection apron. The OP200 is ready for use. Instrumentarium Dental 5139614-100 rev 4...

  • Page 97: Appendix A, Op200 Installation Check List

    Pr 59 PSE. Check the cassettes, screens and film. Fill necessary regulatory forms. Install remaining covers. Clean the unit. Give user training. Check several examples of the customers images to verify the correct operation of the unit. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 98 7 Appendix A, OP200 installation check list Instrumentarium Dental 5139614-100 rev 4...

  • Page 99: Appendix B, Unit Orientation Change

    8.1 Panoramic patient positioning orientation change Change Frankfurt laser light to right side. Remove Frankfurt laser light by opening three screws. Fig 8.1. Loose the FH laser light cable from LRD board connector. Fig 8.2. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 100 Change two screws to other side of the FH laser. Fig 8.3. Install Frankfurt laser light to right side by tightening three screws. Fig 8.4. Fig 8.5. Re-route the FH laser cable under the CPU board right lower corner behind the board fastening screw. Instrumentarium Dental 5139614-100 rev 4...
  • Page 101 Re-route the FH laser cable under the CPU board left lower corner behind the board fastening screw. Fig 8.7. Re-route the FH laser cable out of carriage middle cabin and connect back to the I/O board connector. Fig 8.8. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 102 Pr 57 HON. Change control panel to other side. Attach plastic blugs to empty side. Fig 8.12. Fig 8.13. Fig 8.14. Fig 8.11. Cabin door Control panel Plastic blugs Plastic blugs screws for control panel holder Instrumentarium Dental 5139614-100 rev 4...

  • Page 103: Cephalostat Orientation Change

    NOTE! If the OP200 has already been installed once before the orientation change, remove the cephalostat cassette holder and flip the glasses 180°. Remove the cephalostat end cast. Fig 8.15. Cephalostat end cast Loosen all screws in cephalostat head. Fig 8.16. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 104 Remove the cephalostat cassette holder brackets. Fig 8.17. Loosen check bolt and re-tighten it to other side of the cephalostat head. Fig 8.18. Loosen display electronics and pillar bolts. Fig 8.19. Display electronics Fig 8.19. Pillar bolts Instrumentarium Dental 5139614-100 rev 4...
  • Page 105 Remove the knob fastening bolt. Fig 8.20. Fastening bolt Fig 8.21. Knob Loosen the emergency stop switch. Fig 8.22. Fig 8.23. Remove the blue bottom plate of the cephalostat head and turn it 180°. Fig 8.24. Fig 8.25. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 106 Route the cables and re-install the blue bottom cover. Fig 8.26. Cable routing Fig 8.27. Fasten pillar bolts and display electronics. Fig 8.28. Pillar bolts Fig 8.28. Display electronics Re-install the emergency stop switch. Fig 8.29. Fig 8.30. Instrumentarium Dental 5139614-100 rev 4...
  • Page 107 Install the cephalostat end cast to other side of the cephalostat head. Notice the correct strain moment when tightening screws. Fig 8.33. Cephalostat end cast Change re-inforcement plate to other side of the column end cast. Fig 8.1. Column end cast and re-inforcement plate 5139614-100 rev 4 Instrumentarium Dental...
  • Page 108 Gap between carriage and column should be equal on both sides of the unit. Fig 8.36. Gap between carriage and Fig 8.36. Fig 8.37. Lower adjusting screws Fig 8.37. Upper adjusting screws Instrumentarium Dental 5139614-100 rev 4...
  • Page 109 NOTE! Check the same gap at the bottom side of carriage. Adjust the cephalostat adjustments according to the chapter Optional cephalostat adjustment calibration. NOTE! Before adjustments check that cephalostat arm and head are levelled. See chapter 4. Hardware installation for more information. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 110 8 Appendix B, Unit orientation change Instrumentarium Dental 5139614-100 rev 4...

  • Page 111: Appendix C, Cephalostat Upgrade

    Now the counter weight is at the bottom of the column and it is possible to reach the counter weight through the opening behind the column. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 112 OP200 models have M8 threads for trim weights in the counter weight assembly. Unscrew the M8 threadbar nuts and washers. Fig 9.4. WARNING! Beware of cutting hazard with sharp edges when the carriage is lifted up and the hatch cover is removed. Instrumentarium Dental 5139614-100 rev 4...
  • Page 113 If not, add or remove trim weights to balance the counterweight. Install the counterweight hatch cover. Adjust the carriage vertically straight by adjusting four screws on both sides of the column. Gap between 5139614-100 rev 4 Instrumentarium Dental...

  • Page 114: Collimator And Tubehead Cover

    Remove the tubehead covers according to the instructions in chapter 5.2.1 Panoramic beam alignment check. Set the old tubehead cover aside. Move the collimator stopper plate to the side so that it is possible to select cephalostat slot. Instrumentarium Dental 5139614-100 rev 4...

  • Page 115: Installation Of The Cephalostat

    The alignment procedure is the same as with the standard cephalostat. Refer to the OP200 Installation Manual for details: Check the panoramic x-ray beam alignment. Align the cephalometric x-ray fields. Align the ear holders. Adjust the soft tissue wedge. Adjust the nasion frequency. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 116 9 Appendix C, Cephalostat upgrade Instrumentarium Dental 5139614-100 rev 4...

  • Page 117: Appendix D, Re-Packing Instructions

    When removing parts (screws etc.) from the unit, remember to name and pack the parts carefully so, that they are to be found when re-installing. 10.1.1 Cephalostat head Remove the cephalostat cabling from the unit. Fig 10.3. Fig 10.2. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 118: Carriage

    Install four carriage counter weight locking screws to keep the counter weight in place (fig 10.5). See instructions in chapter 4.2.5 Carriage locking plate removal. Follow the steps from end to beginning. Fig 10.5. Counter weight M6 screws Instrumentarium Dental 5139614-100 rev 4...
  • Page 119 10 Appendix D, Re-packing instructions Install carriage locking plate (fig 10.9 and 10.10). See instructions in chapter 4.2.5 Carriage locking plate removal. Follow the steps from end to beginning. Fig 10.6. Fig 10.7. 5139614-100 rev 4 Instrumentarium Dental...

  • Page 120: Cephalostat Package

    10 Appendix D, Re-packing instructions 10.2 Cephalostat package See the figures below for instructions how to re-pack the internal packaging parts of the cephalostat package. Fig 10.8. Fig 10.8. Fig 10.8. Fig 10.8. Fig 10.9. Fig 10.9. Instrumentarium Dental 5139614-100 rev 4...

  • Page 121: Carriage Package

    10 Appendix D, Re-packing instructions 10.3 Carriage package See the figures below for instructions how to re-pack the internal packaging parts of the carriage package. Fig 10.10. Fig 10.10. Fig 10.11. Fig 10.11. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 122 10 Appendix D, Re-packing instructions Fig 10.12. Fig 10.12. Fig 10.13. Fig 10.13. Fig 10.14. Fig 10.14. Instrumentarium Dental 5139614-100 rev 4...

  • Page 123: Column Package

    Fig 10.15. Fig 10.16. Wall bracket Fig 10.17. Packaging part on the Fig 10.18. wall bracket 5139614-100 rev 4 Instrumentarium Dental...
  • Page 124 10 Appendix D, Re-packing instructions Instrumentarium Dental 5139614-100 rev 4...

  • Page 125: Appendix E, Cr Kit Installation

    Fig 11.1. Fig 11.1. Remove the panoramic secondary collimator plate. Push the patient positioning button to adjust the cassette holder to its highest position and to reach the upper screws. Fig 11.2. Fig 11.2. Fig 11.2. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 126 11 Appendix E, CR kit installation Disconnect the cables. Fig 11.3. Remove the cassette holder by opening two screws on the carriage ceiling. Fig 11.4. Fig 11.4. Install the CR cassette holder. Fig 11.5. Instrumentarium Dental 5139614-100 rev 4...
  • Page 127 11 Appendix E, CR kit installation Reconnect the cables. Re-install the panoramic secondary collimator plate and carriage ceiling plate. Do the panoramic beam adjustments as instructed in this manual chapter 5.2 Panoramic adjustments and calibrations. 5139614-100 rev 4 Instrumentarium Dental...
  • Page 128 11 Appendix E, CR kit installation Instrumentarium Dental 5139614-100 rev 4...
  • Page 130 Instrumentarium Dental reserves the right to make changes in specification and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your Instrumentarium Dental representative for the most current information. Copyright © 05/2008 by PaloDEx Group Oy. All rights reserved.

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