Instrumentarium Orthoceph OC100 D Upgrade Manual
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Instrumentarium Orthoceph OC100 D Upgrade Manual

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Orthopantomograph
OP100 D
®
Orthoceph
OC100 D
Upgrade Manual
12/2002
64504-4AC

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  • Page 1 ® Orthopantomograph OP100 D ® Orthoceph OC100 D Upgrade Manual 12/2002 64504-4AC...
  • Page 3 Iomega Corp. The original language of this manual is English. Instrumentarium Imaging reserves the right to revise this publication from time to time and to make changes in the content of it without obligation to notify any person of such revision or changes.

  • Page 5: Table Of Contents

    Connecting the interface board cables..............29 Connecting the power board cables............... 29 Connecting the cables in the left side box chassis..........30 Connecting the cables to CPU ................30 Connecting the panels.................... 31 Permanent installation to mains voltage ............33 64504-4AC Instrumentarium Imaging...
  • Page 6 7.11 Calibrating the nasion frequency................49 Finishing the kit installation ................51 Cephalostat covers ....................51 Tube head assembly covers ................... 51 Head support covers ....................52 Main support cover ....................52 Covers of the cabin ....................52 Replaced parts......................53 Instrumentarium Imaging 64504-4AC...

  • Page 7: Introduction

    Use only approved cables and plugs. Mains connector types: • NEMA 6-15P or similar Hospital grade (US) • HBL8215C or similar Hospital grade (JAPAN) Power supply cord: • H05VV5-F / AWG 14 (UL2587) • H05VV-F3G 10-16A 250V (CE) 64504-4AC Instrumentarium Imaging...

  • Page 8: Contents Of Upgrade Kits

    1 Introduction Contents of upgrade kits There is different kind of kits. Look at the paking list to see the contents of the delivery. Instrumentarium Imaging 64504-4AC...

  • Page 9: Preparing For Oc100 D Upgrade Kit Installation

    Turn the unit so that the operation is possible. Removing the tube head covers Detach the lever knobs of the tube head. Unscrew the levers. 64504-4AC Instrumentarium Imaging...
  • Page 10 2 Preparing for OC100 D upgrade kit installation Remove the tube head covers. Remove the top cover of the main support. Instrumentarium Imaging 64504-4AC...

  • Page 11: Removing The Head Support Assembly

    Disconnect the plug X50 and put the head positioning bracket aside. Disconnect the plug X49 and loosen the head support linear movement. NOTE Do not let the guides fall down from the head support linear movement after removing it. 64504-4AC Instrumentarium Imaging...

  • Page 12: Removing The Collimator

    Let down the cassette head and switch off the unit. WARNING Before proceeding the upgrade, assure that the unit is switched off and removed from the mains. Touching the inverter board of the unit being running may cause an electric shock. Instrumentarium Imaging 64504-4AC...

  • Page 13: Removing The Cassette Head

    After removing the holders screw back the screws of the cable holders for the cephalostat terminal board. Loosen the screws on the top of the cassette rack head. Then remove the screws of the secondary plate. 64504-4AC Instrumentarium Imaging...
  • Page 14 2 Preparing for OC100 D upgrade kit installation NOTE Hold the secondary plate while unscrewing so that the plate does not fall down. Loosen the bolts holding the cassette head and let it down carefully. Instrumentarium Imaging 64504-4AC...

  • Page 15: Removing The Covers Of The Carriage Assembly

    Removing the patient positioning panel NOTE If upgrading OP100 D units the patient positionig panel is not changed. In that case only disconnect the cables. Remove the bottom trim cover a and the carriage lover trim cover b. 64504-4AC Instrumentarium Imaging...

  • Page 16: Removing The Cpu

    X111, X17, X15, X19, X20 Unscrew the plastic nuts and remove the interface board. 2.11 Unplugging the connector Unplug the following four wires from the connector X6: blue Red White blue green gray violet brown Gray yellow black Instrumentarium Imaging 64504-4AC...

  • Page 17: Disconnecting The Main Cable

    Remove the Side box cover L from the left side of the unit. Then loosen the screws holding the side box chassis. Replace the side box chassis L with the new one and tighten with the screws. 64504-4AC Instrumentarium Imaging...

  • Page 18: Removing The Film Cephalostat

    2 Preparing for OC100 D upgrade kit installation 2.15 Removing the film cephalostat CAUTION This step requires two service persons. Remove the cephalostat arm assembly by loosening the bolts behind the column. Prior to loosening ask another service person to hold the arm assembly. Instrumentarium Imaging 64504-4AC...

  • Page 19: Installing The Cephalostat Kit

    CCD camera. CAUTION The camera must not be dropped or exposed to impacts. Installing the arm angle If the unit is mounted on the base plate fasten the cephalostat support prior to installing the cephalostat arm. 64504-4AC Instrumentarium Imaging...

  • Page 20: Assembling The Cephalostat Kit

    Fasten the support piece to the carriage. Assembling the cephalostat kit Route the cables through the arm angle. Note the right hole. NOTE The U-shaped external piece is assembled only in the right-handed cephalostat. Shown below. Instrumentarium Imaging 64504-4AC...
  • Page 21 Route the cables trough the cepha- lostat arm. Tighten the cephalostat arm to the arm angle. The mount- ing holes of the arm are closer to each other at the cephalostat head end than at the column end. 64504-4AC Instrumentarium Imaging...

  • Page 22: Installing The Cephalostat Kit

    Replace it with the new one. Removing the cephalostat head cover Loosen the screw next to the ceph arm angle and the screws below the control panel. Then loosen the screw under the control panel. Remove the cephalostat head cover. Instrumentarium Imaging 64504-4AC...

  • Page 23: Removing The Transport Supports

    Attach first the camera holder cover. Then tighten the screws holding the camera holder on the cephalostat head. Fasten the cover to the camera holder with the screws. Rotate the green handle to have an access to all screws. 64504-4AC Instrumentarium Imaging...

  • Page 24: Connecting And Disconnectiong The Ccd Camera

    360 degrees counter-clockwise (Figure 1). Press the clips on the both sides of the camera (Figure 2) and lower the camera. CAUTION Hold the camera while pressing the clips in order that the camera won´t fall. Instrumentarium Imaging 64504-4AC...
  • Page 25 To install the camera back to the cephalostat head lift the camera to holder until a click is heard. Then press the knob on the handle and turn it 360 degrees clockwise. CAUTION The camera must not be dropped or exposed to impacts. 64504-4AC Instrumentarium Imaging...
  • Page 26 3 Installing the cephalostat kit Instrumentarium Imaging 64504-4AC...

  • Page 27: Modification Of The Panoramic Unit

    M4 nut between the cast and the holder plate. Tighten the holder plate with the plastic M4 nut (4.) and the screws of the spring bracket. Place the power supply board in place (5.) and tighten it with the plastic nuts. 64504-4AC Instrumentarium Imaging...

  • Page 28: Fastening The Collimator

    4 Modification of the panoramic unit Fastening the collimator PANORAMIC COLLIMATOR Fasten the collimator by tightening the screws pointed in the picture below. CEPHALOSTAT COLLIMATOR Fasten the collimator in reverse order you removed the film cephalostat collimator. Instrumentarium Imaging 64504-4AC...

  • Page 29: Installing The Head Support Bracket

    Route the main cable through the hole of the main support assembly. Remove the support plate and place the head support bracket on the main support assembly. CAUTION Do not bend or twist the fibre optical cable. Adjust the bracket in the middle of the main support (direction a). 64504-4AC Instrumentarium Imaging...

  • Page 30: Connecting The Main Cable

    (code 63836). Make the following connections: Plug number Where to Panoramic terminal board X112 Fibre optic cables X71 * Camera power supply board X63 * X73 * Panoramic terminal board X113 ** Collimator Inverter board X33* X34 * Instrumentarium Imaging 64504-4AC...

  • Page 31: Installing The Head Support

    Fasten the head support linear movement to the support plate. Remember to install the plastic washer on left side to limit the movement of the sliding chassis. Adjust the guides so that the head support linear movement goes smoothly back and forth and there is no slack. 64504-4AC Instrumentarium Imaging...

  • Page 32: Installing The Panoramic Camera Holder

    Finally tighten firmly the screws of the head support bracket. Installing the panoramic camera holder Fasten with two bolts the camera holder to the rotaing unit. Connect the plug X62 to the terminal board. Instrumentarium Imaging 64504-4AC...

  • Page 33: Adjusting The Camera Connectors

    If it seems that the CCD camera does not fit to the circuitboard connector, loosen both screws at the back side of the connector and place the CCD camera in to the holder. Tighten both screws at the back of the connector. 64504-4AC Instrumentarium Imaging...
  • Page 34 CCD camera, the camera support at the underedge can be adjusted. Loosen the screws which connect the camera support to the camera holder. Place the CCD camera to the camera holder and tighten the screws. Instrumentarium Imaging 64504-4AC...

  • Page 35: The Main Cable Connections

    Route the plug X237/1 to the left side of the unit and the plug X2 to the CPU board. NOTE The plugs X14 and X28 remains open. Fix the cooling plate on the D5 on power supply board. You may have to remove the component prior to fixing the cooler on it. 64504-4AC Instrumentarium Imaging...

  • Page 36: Connecting The Cables In The Left Side Box Chassis

    Fasten the plate with the other pillar screws. Attach the CPU board in place. Route the flat cable from the CPU to the interface board and plug the connector X16. Connect the following plugs to CPU board: Instrumentarium Imaging 64504-4AC...

  • Page 37: Connecting The Panels

    Place the patient positioning panel to the lower shelf and fasten it with the nuts (a). Connect the cable from the CPU to the connectors (b) X48/L and X47/L (the cables X48/R and X47/R for right handed units). Replace the control panel with the new one if upgrading film unit. 64504-4AC Instrumentarium Imaging...
  • Page 38 5 The main cable connections Instrumentarium Imaging 64504-4AC...

  • Page 39: Permanent Installation To Mains Voltage

    Remove the connector from the left side of the fuse F2 and connect the free blue cable to the cable connector. Fig 6.1. Circuit diagram 1. Cable connections in non-permanently installed unit. Connect the removed blue cable to right side of the fuse F2 next to the left- sided blue cable. 64504-4AC Instrumentarium Imaging...
  • Page 40 Fig 6.2. Circuit diagram 2. Cable connection in permanently installed unit. Use only approved cables. Power supply cords type: H05VV5-F3G 10-16A 250V (CE) or similar and for UL-countries SJT, SJTO, SJO, ST, SO or STO AWG 14x3. Instrumentarium Imaging 64504-4AC...

  • Page 41: Adjusting The Unit

    Lift the carriage to the uppest position and open the cover on the back side of the column. WARNING There is a cutting hazard when the carriage is lifted up and the cover is removed. Before operating with the weights bind the carriage so that it cannot be lowered down. 64504-4AC Instrumentarium Imaging...

  • Page 42: Adjusting The Cephalostat Arm

    Check with a level that the ceph arm and the ceph head are in horizontal position. To adjust the ceph head twist the bolts C. In the example the two upper bolts have been tightened and so obtained a small tilt. Instrumentarium Imaging 64504-4AC...

  • Page 43: Adjusting The Panoramic Collimator

    CliniView for the panoramic image capturing (refer to Installation Manual and User Manual for the CliniView software.). Make an exposure and verify that the beam is vertical and in the middle of the tool / screen´s image. Fig 7.1. Beam alignment tool in panoramic camera head 64504-4AC Instrumentarium Imaging...

  • Page 44: Oc100 D Units

    (2± 0,7) mm above the lower frame of the image on the PC display. 7.3.2 OC100 D Units: NOTE The beam is recommended to align first approximately with the fluorescent tool. After that the accurate alignment is easiest to do with CliniView software. Instrumentarium Imaging 64504-4AC...
  • Page 45 To adjust tilt of the collimator, loosen the screws indicated in the images below. Slide the collimator to have an access to all screws. Twist the collimator to adjust the beam vertically. 64504-4AC Instrumentarium Imaging...

  • Page 46: Adjusting The Cephalostat Collimator

    See the OP100 D User Program Manual for details. Attach the fluorescent tool in front of the panoramic camera. Make an exposure and verify that the beam passes the panoramic CCD camera without Instrumentarium Imaging 64504-4AC...
  • Page 47 After adjustment tighten the screws on the front side. Check that there is no rotational effect in the collimator after adjustment. Fig 7.4. Arrows point to the adjustment screws. 64504-4AC Instrumentarium Imaging...

  • Page 48: Cephalostat Beam Check And Alignment

    Fig 7.5. Beam alignment tool in cephalostat camera head In case the beam is not in the middle of the tool follow the ensuing instructions. First make the rough adjustment for the angle from ceph arm connection point. Instrumentarium Imaging 64504-4AC...

  • Page 49: Adjusting The Secondary Collimator

    In the older sw. 1.4.11 select the nCh in PR 68 Ins, go to the lateral imaging program P6 and select Test mode. Then press the exposure button until movement stops, then release exposure button. Go back to the PR 68 Ins and choose EPS mode. 64504-4AC Instrumentarium Imaging...
  • Page 50 Select the lateral projection program (P6) and make an exposure. Observe the led lights on the board on the secondary slot. The middle one should illuminate during the entire exposure. Instrumentarium Imaging 64504-4AC...

  • Page 51: Test Images

    Move the secondary collimator by screwing 10mm to the left from the centre position. Then select the program Pr68Ins, EPS and exposure values 60kV/ 2,5mA. Make an exposure and adjust the left channel trimmer R4 so that the LED H1 barely illuminates. 64504-4AC Instrumentarium Imaging...
  • Page 52 Take ceph image with maximum exposure values. Only H1 or H3 is allowed to illuminate at the same time with H2 (In the beginnign of exposure). Take a ceph image without radiation. LED:s H1, H2 and H3 are not allowed to illuminate. Instrumentarium Imaging 64504-4AC...

  • Page 53: Calibrating The Aec

    Larger ring represents the tube side, and smaller ring the CCD camera side. If the pins cross each other, the alignment must be done. HORISONTAL ADJUSTMENT 64504-4AC Instrumentarium Imaging...

  • Page 54: Adjusting The Laser Light

    Make the exposure and re-align, if necessary. 7.10 Adjusting the laser light Adjust the laser light so that the beam goes horizontally through the both ear rods. Instrumentarium Imaging 64504-4AC...

  • Page 55: Calibrating The Nasion Frequency

    4000 Hz (±25 Hz). Slide the nasion support to the closest position to the ear rods. Adjust with the trimmer R146 (d) the reading of the frequency meter to 2000 Hz (±25 Hz). Check the readings again and repeat the adjusting if needed. 64504-4AC Instrumentarium Imaging...
  • Page 56 7 Adjusting the unit Instrumentarium Imaging 64504-4AC...

  • Page 57: Finishing The Kit Installation

    Tube head assembly covers Fasten the covers of the tube head assembly. The tube head assembly front cover´s color is gray in digital units. 64504-4AC Instrumentarium Imaging...

  • Page 58: Head Support Covers

    3-4. Switch on the unit and check that the midsagittal light is centered to the head support. If needed adjust the light according to the Installation and adjustments manual. If ok switch off the unit. Instrumentarium Imaging 64504-4AC...

  • Page 59: Replaced Parts

    Replaced parts After the upgrade many parts remain useless and some of these include non- environmental friendly substances. Follow the local regulations on disposal of the following items: – The fluorescent tool – Counter weights – Circuit boards 64504-4AC Instrumentarium Imaging...
  • Page 60 8 Finishing the kit installation NOTES: Instrumentarium Imaging 64504-4AC...
  • Page 62 Tel. +39 02 21 30 28 1 · Fax +39 02 21 30 28 60 Tel. +49 7851 932 90 · Fax +49 7851 932 930 info@usa.instrumentarium.com instrumentarium@it.instrumentarium.com kontakt@instrumentarium-imaging.de Instrumentarium Imaging is constantly improving its products and reserves the right to Distributor: change these specifications without notice. www.InstrumentariumImaging.com...

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