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SICK FX3-MOC1 Manuals
Manuals and User Guides for SICK FX3-MOC1. We have
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SICK FX3-MOC1 manuals available for free PDF download: Operating Instructions Manual
SICK FX3-MOC1 Operating Instructions Manual (200 pages)
Modular Safety Controller
Brand:
SICK
| Category:
Controller
| Size: 5 MB
Table of Contents
Table of Contents
3
About this Document
7
Purpose of this Document
7
Scope
8
Target Groups of These Operating Instructions
9
Further Information
9
Symbols and Document Conventions
9
Safety Information
11
General Safety Notes
11
Intended Use
12
Requirements for the Qualification of Personnel
13
Product Description
14
System Characteristics
14
Version, Compatibility, and Features
14
Construction and Function
17
Modules
19
FX3-CPU0 Main Module
20
FX3-CPU1 Main Module
20
FX3-CPU2 Main Module
21
FX3-CPU3 Main Module
22
FX3-MPL0 and FX3-MPL1 System Plugs
23
FX3-XTIO I/O Module
24
FX3-XTDI I/O Module
28
FX3-XTDS I/O Module
30
FX0-STIO I/O Module
32
Motion Control FX3-MOC0
34
Motion Control FX3-MOC1
36
FX3-ANA0 Analog Input Module
39
UE410-2RO/UE410-4RO Relay Modules
41
Interfaces
42
Rs-232
43
Usb
43
Enhanced Function Interface (EFI)
44
Special Functions
45
Flexi Link
45
Flexi Line
46
Muting
47
Automatic Configuration Recovery (ACR)
47
Mounting
49
Mounting Procedure
49
Electrical Installation
51
Requirements to be Met by the Electrical Installation
51
Description of the Terminals
53
FX3-CPU0 Main Module
53
FX3-CPU1 and FX3-CPU2 Main Modules
54
FX3-CPU3 Main Module
55
FX3-XTIO I/O Module
56
FX3-XTDI I/O Module
57
FX3-XTDS I/O Module
58
FX0-STIO I/O Module
59
FX3-Mocx Motion Control Module
59
Encoder/Motor Feedback Connection Units
61
FX3-EBX Connecting Cables
69
Encoder Connection Cables
70
FX3-ANA0 Analog Input Module
74
UE410-2RO and UE410-4RO Relay Modules
75
Wiring for the Power Supply to a Flexi Soft System
76
Connection of Devices
77
Safety Command Devices and Electro-Mechanical Safety Switches
78
Non-Contact Safety Switches
84
Testable Safety Single-Beam Sensors
85
Electro-Sensitive Protective Devices
89
Safety Outputs Q1 to Q4
89
Connection of EFI-Enabled Devices
90
Connection of a Pro-Face HMI
91
Connection of Encoders
92
Connecting Analog Sensors
96
Connecting Flexi-Link System
98
Connecting Flexi-Line System
100
EMC Measures for Flexi Link and Flexi Line
101
Configuration
103
Commissioning
105
Overall Acceptance of the Application
105
Checks before Initial Commissioning
105
Operation
106
Status Messages on the FX3-Cpux Main Module
106
Status Messages for the FX3-XTIO I/O Module
107
Status Messages for the FX3-XTDI I/O Module
108
Status Messages for the FX3-XTDS I/O Module
109
Status Messages for the FX0-STIO I/O Module
110
Status Signals of the FX3-ANA0 Analog Input Module
111
Status Messages of the FX3-Mocx Motion Control Module
112
Status Messages of the UE410-2RO and UE410-4RO Relay Modules
113
Maintenance
114
Regular Thorough Check of the Safety Function by Qualified Safety Personnel
114
Device Replacement
114
Troubleshooting
116
Response to Errors
116
Error States
116
Error Displays Shown by Status Leds, Error Messages, and Trouble- Shooting Measures
117
Error History
125
Measures against Common Causes of Error
125
SICK Support
127
Decommissioning
128
Removal
128
Disposal
129
Technical Data
130
Minimum Switch-Off Time
130
Maximum Response Time of the Flexi Soft System
130
Calculation of the Response Time
132
Data Sheet
139
Main Modules CPU0, CPU1, CPU2 and CPU3
139
I/O Module XTIO
141
I/O Module XTDI
145
I/O Module XTDS
147
I/O Module STIO
150
Analog Input Module ANA0
152
Motion Control MOC0
154
Motion Control MOC1
159
EBX1, EBX3 and EBX4 Encoder/Motor Feedback Connection Units
165
Relay Modules UE410-2RO/UE410-4RO
166
Diode Module DM8-A4K
170
Dimensional Drawings
171
FX3-Cpux Main Modules with System Plug
171
FX3-XTIO, FX3-XTDI, FX3-XTDS, and FX0-STIO I/O Modules, UE410-2RO and UE410-4RO Relay Modules
172
FX3-ANA0 Analog Input Module
173
FX3-Mocx Motion Control Module
174
FX3-EBX1, FX3-EBX3, and FX3-EBX4 Encoder/Motor Feedback Connection Boxes
175
Diode Module DM8-A4K
178
Ordering Information
179
System Plugs and Modules
179
Accessories
182
Accessories for the Safety Controller
182
Accessories for the Motion Control Module
182
Accessories for the Diode Module
184
Accessories for Muting
184
Glossary
185
Annex
188
Conformities and Certificates
188
EU Declaration of Conformity
188
UK Declaration of Conformity
188
Note on Standards
188
Checklist for the Manufacturer
190
List of Figures
191
List of Tables
193
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SICK FX3-MOC1 Operating Instructions Manual (96 pages)
Safe Linear Positioning Safety System
Brand:
SICK
| Category:
Industrial Equipment
| Size: 3 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Purpose of this Document
7
Scope
7
Target Groups and Structure of These Operating Instructions
7
Symbols and Document Conventions
8
Further Information
8
2 Safety Information
9
General Safety Note
9
Intended Use
9
Reasonably Foreseeable Misuse
9
Requirements for the Qualification of Personnel
9
3 Product Description
11
Product Identification
11
Application Description
11
Components of the Safety System
11
Additional Components Required
12
Requirements for Additional Components Required
12
Structure and Function
13
Limits of the Safety System
14
Product Characteristics
15
Safety Functions
15
Safe State
16
4 Project Planning
17
Manufacturer of the Machine
17
Calculating the Performance Level
17
Operating Entity of the Machine
18
Design
18
Integrating the Equipment into the Electrical Control
18
Circuit Diagram
18
Testing Plan
18
Extension and Modification
19
Notes on Fault Detection
20
Illegible Bar Codes
20
Bar Code Gaps
20
5 Mounting
21
Mounting the Sensor Unit
21
Mounting the Bar Code Tape
22
Mounting Flexi Soft
23
6 Electrical Installation
24
General Requirements
24
Connection and Wiring
24
Wiring Principle
24
Safety Controller Pin Assignment
26
Interfaces and Signals
28
Standard Input Interface: Test Signals
28
SSI Interface
29
Signal for PDS (SR) - Drive (Safety-Related)
30
Signal for Optional Safe Brake Control
30
Safe SLS Request Signal
31
Signal for Emergency Stop Pushbutton
31
Signal for Restart Interlock
31
7 Configuration
32
Structure and Application of the Chapter on Configuration
32
Requirements for Software and Firmware
32
Configuration Procedure
32
Pre-Configured Project Files
33
Configuring the Interface for BG100 Motion Sensor
35
Configuring Speed Limits
37
Configuring Position Ranges
40
Assigning Maximum Speeds to the Position Ranges
41
Configuring Safe Cam (SCA)
42
Configuring Stop Ramps
45
Expanding and Modifying the Safety System
49
Configuring Additional Safety Functions
49
External and Internal Signal for Activating the Safely Limited Speed
51
Configuring the Override Function
52
Controlling the Safety Outputs Directly Via PLC
53
Use of Internal Status Information
53
Contents of the CPU Logic
54
Disclaimer Page
54
Interface Page
55
Safe Outputs Page
55
Safe Position and Diagnostics Page
57
Stop/Start/Reset Page
61
Contents of the Motion Control Logic
64
Position_Cross_Check Page
64
Position_Monitor Page
66
Safe Stop Page
69
Notes on the Flexi Soft Logic Editor
71
Creating or Deleting Links
71
Jump Addresses
72
Verification of the Logic
72
Transfer Configuration
72
8 Commissioning
73
Safety
73
Thorough Check
73
9 Operating the Components
74
10 Maintenance of the Components
75
11 Troubleshooting
76
Electromagnetic Compatibility
76
Exchange and Repairs
76
12 Decommissioning
77
Disassembly and Disposal
77
13 Technical Data
78
Data Sheet
78
XTIO Module Inputs
79
Dimensional Drawings
80
Response Times
80
Stopping Time in the Event of a Drive Fault
81
Flexi Soft Cycle Time
81
Maximum Data Reception Interval
82
14 Ordering Information
83
Safe Linear Positioning Ordering Information
83
15 Spare Parts
84
16 Accessories
85
Connectivity
85
17 Annex
86
Checklist for Initial Commissioning and Commissioning
86
Thorough Check of the Requirements Specified in the Operating Instructions for the Safety System
86
Thorough Check of the Hardware Requirements
87
Thorough Check of the Flexi Soft Configuration
88
Thorough Check of the Flexi Soft Documentation
89
Thorough Check on the Process Channel (Standstill)
90
Thorough Check on the Process Channel (Forward Movement)
90
Thorough Check on the Process Channel (Backward Move- Ment)
91
Thorough Check of the Safety Functions
92
Thorough Check of Faults on the Transmission Path
92
Thorough Check for Foreseeable Misuse and Manipulation
93
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