Fromm P328 A/A Service Manual
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Fromm P328 A/A Service Manual

Battery - powered plastic strapping tool
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Table of Contents

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1.
SERVICE MANUAL P328 M/HA / P328 A/A
2.
DRAWINGS P328 M/HA / P328 A/A
3.
SPARE PARTS LISTS P328 M/HA / P328 A/A
Type independent spare parts
Type dependent spare parts
4.
MANUAL P328 M/HA
Technical Data
Chart of Types
Exchange of wearing parts
5.
MANUAL P328 A/A
Technical Data
Chart of Types
Exchange of wearing parts
6.
SERVICE MANUAL P329 M/HA / P329 A/A
7.
DRAWINGS P329 M/HA / P329 A/A
8.
SPARE PARTS LISTS P329 M/HA / P329 A/A
Type independent spare parts
Type dependent spare parts
9.
MANUAL P329 M/HA
Technical Data
Chart of Types
Exchange of wearing parts
10.
MANUAL P329 A/A
Technical Data
Chart of Types
Exchange of wearing parts
11.
NEWS
12.
NOTES
For Parts & Service 1-877-862-6699

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Summary of Contents for Fromm P328 A/A

  • Page 1 SERVICE MANUAL P328 M/HA / P328 A/A DRAWINGS P328 M/HA / P328 A/A SPARE PARTS LISTS P328 M/HA / P328 A/A Type independent spare parts Type dependent spare parts MANUAL P328 M/HA Technical Data Chart of Types Exchange of wearing parts...
  • Page 2 For Parts & Service 1-877-862-6699...
  • Page 3 SERVICE MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P328 M/HA / P328 A/A Manual for authorized dealers and service points For Parts & Service 1-877-862-6699...

  • Page 4: Table Of Contents

    INDEX PAGE ACCESSORIES 1.1.1 Battery ............1-3 1.1.2 Battery chargers .

  • Page 5: Accessories

    AUS, NZ (..) = an adaptor N52.2102 is required. 1.1.3 Battery tester Information to the Battery tester you will get by FROMM System GmbH. (see 1.10 SERVICE ADDRESS) 1.1.4 Memory reader for circuit board To read the memory information of the tools circuit board the reader N7.5154 can be ordered.

  • Page 6: Electric Schematic Semi Automatic Els.1082

    1.2.2 Electric schematic Semi Automatic ELS.1082 black black black 18VDC yellow violett brown Hall3 Hall2 Hall1 blue optional Fan black Manual / 1/2 Auto 1.2.3 Connecting plan Semi Automatic P32.8150 N51.1127 N51.2194 black blue black blue P32.8148 P33.2155 P32.0228 (optional) P32.0213 For Parts &...

  • Page 7: Electric Schematic Automatic Els.1083

    1.2.4 Electric schematic Automatic ELS.1083 black black black 18VDC yellow violett 1(C) brown Hall3 4(N0) Hall2 Hall1 blue optional Fan black Auto / Auto 1.2.5 Connecting plan Automatic P32.8154 N51.1127 N51.2194 black blue black blue P32.8151 N5.2382 P33.2155 P32.0228 (optional) P32.0213 For Parts &...

  • Page 8: Conversion Parts P328

    1.3 CONVERSION PARTS P328 For Parts & Service 1-877-862-6699...

  • Page 9: Periodic Maintenance And Control

    Attention! When converting tools always change the item number on the type label. Replace following parts: Type label N44.9122 2 x hammer head bolts N2.4902 Enclose the suitable operation manual with the tool after each conversion (see paragraph 1.9.1 Ordering manuals). 1.4 PERIODIC MAINTENANCE AND CONTROL (Carry out 12- months cycles doing one shift work.

  • Page 10: Troubleshooting

    1.4.2 Troubleshooting Ensure before each tool repair that the battery is charged and the tool’s specific strap is used SYMPTOM CAUSE REMEDY Tool doesn’t work at all Battery is empty or defective Charge or replace battery Contact problems caused by a broken Replace battery battery housing Contact problems caused by a...
  • Page 11 SYMPTOM CAUSE REMEDY Tool doesn’t weld Welding gripper P32.1511 is dirty or Replace or clean welding gripper, worn don’t use any hard objects for this (see operation manual P328) Welding stop gripper P32.8107 is dirty Replace or clean welding stop gripper, or worn don’t use any hard objects for this (see operation manual P328)

  • Page 12: Battery Test

    1.4.3 Battery test The battery should be checked while each maintenance with a battery tester. Information to the Battery tester you will get by FROMM System GmbH. (see 1.10 SERVICE ADDRESS) • Li-Ion-Batteries 18V / (4,0Ah) must be replaced at a capacity less than approx. 60% (2,4 Ah) 1.4.4 Checklist...

  • Page 13: Glueing Rules

    Eccentric shaft P32.8121, Spring slide P32.8116, Spring bolt P32.8117 and the Pressure spring N21.5138 have to be greased as follows:   P32.8116 N21.5138   P32.8121 P32.8117   Mobilux EP2 Lubrication interval: While each maintenance or after 12 months at the latest. 1.4.6 Glueing rules P32.8131 P32.2016...

  • Page 14: Assembly Information

    P32.8101 P32.8137 The bolt P32.8137 has to be glued into the housing P32.8101 using Loctite 603. The screws N1.1305 have to be glued with Loctite 222. N1.6504 N1.1305 1.4.7 Assembly information One sided sealed bearings N3.1172 in the tensioning wheel. The sealed side has to face to the outside.
  • Page 15 Pay attention to the position of the joint from the slide bearing N31.3115 (see drawing). N31.3115 position joint P32.8137 press in pins flush P32.8101 Pay attention to the position of the joint from the slide bearings N3.3172 and N3.3150. (see drawing) N3.3150 P32.8159 position joint...
  • Page 16 Mounting of the optional fan P32.0228: Unscrew the motor housing and remove it. Disconnect the plugs of the motor P32.0213 from the circuit board. Remove the motor. Insert the fan N51.5464 at the prepared place. The cable shows up to the right. Attach the corresponding hole of the fan to the protruding pin of the motor housing P32.8103.

  • Page 17: Recommended Spare Parts

    1.5 RECOMMENDED SPARE PARTS Following spare parts are recommended for stock keeping: Item-No. Description Pieces per tool N1.1196 Screw N1.1305 Screw N1.1928 Screw N1.1934 Flat head screw N1.1943 Screw N1.1973 Screw N1.6504 Safety washer N1.7211 PT-screw N2.1118 Security ring N2.1121 Security ring N2.1606 Spring ring...

  • Page 18: Maintenance Plan P328

    1.6 MAINTENANCE PLAN P328 1-16 For Parts & Service 1-877-862-6699...

  • Page 19: Accessory Tools

    1.7 ACCESSORY TOOLS Item number Field Description Application N71.3239 Press in arbor N3.2347/P32.1024 N71.3240 Press out arbor N3.2347/P32.1024 N71.3241 F1, F3 Pressure pad N3.2347/P32.1024; N3.4509/P32.8134 N72.3227 Arbor N3.1178/P32.8126 N72.3228 Pressure pad N3.1178/P32.8126 N72.3229 Pressure pad N3.4509/P32.8134 N72.3230 Arbor N3.4509/P32.8134 N71.3248 Press in arbor N3.3150/P32.8159 N71.3250...

  • Page 20: Use Of Accessory Tools

    1.8 USE OF ACCESSORY TOOLS N7.5108 Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary. N7.3215 Part Disassembly Assembly N3.2347/ P32.1024 N71.3239...
  • Page 21 Part Disassembly Assembly P32.8134/ N3.4509 N72.3230 *Pay attention to the assembling direction see assembly information. N3.4509* P32.8134 N71.3241 N72.3229 P32.8159/ N3.3150 N71.3250 N71.3248 *Pay attention to the direction of the joint see assembly information N3.3150 P32.8159 P32.2016/ N3.1159 N71.3237 N3.1159 P32.2016 N71.3283 1-19...
  • Page 22 Part Disassembly Assembly P32.8131/ N2.2126 Arbor N2.2126 P32.8131 N72.3225 press-in measure 20 mm P32.8131/ N3.3172 N71.3250 N7.3244 *Pay attention to the direction of the joint see assembly information N3.3172 P32.8131 P32.8138/ N71.3235 N3.4520 N72.3222 *Pay attention to the assembling direction see assembly information.
  • Page 23 Part Disassembly Assembly P32.8138/ N31.1151 N72.3214 P32.8138 N72.3224 N31.1151 P32.8139/ N3.4509 *Pay attention to the assembling direction N71.3235 see assembly information. N3.4509 P32.8139 N72.3220 P32.8139/ N31.1163 N71.3286 N72.3214 N72.3231 P32.8139 N31.1163 1-21 For Parts & Service 1-877-862-6699...
  • Page 24 Part Disassembly Assembly P32.8101/ P32.8137 N72.3222 N72.3232 P32.8137 P32.8101 P32.8101/ N31.3115 N72.3222 N71.3237 *Pay attention to the direction of the joint N31.3115 see assembly information N72.3233 P32.8101 1-22 For Parts & Service 1-877-862-6699...
  • Page 25 Part Disassembly Assembly P32.1022/ N3.1134/ N71.3244 P32.8115 N71.3243 P32.1022 N3.1134 P32.8115 N72.3234 Part Assembly P32.8128/ N2.2145 N72.3235 P32.8128 N2.2145 1-23 For Parts & Service 1-877-862-6699...

  • Page 26: Ordering Spare Parts

    "de" (see table). Portuguese Swedish Finnish Spanish 1.9.2 Ordering address Russian Spare parts and manuals can be ordered at: Czech Fromm Holding AG Phone: +41(0) 41 741 57 41 Hungarian Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 CH-6330 Cham e-mail: orders@fromm-pack.com...

  • Page 27: Finding Out Of The Tool Type (Item Number), The Serial Number And The Version Number

    Type label P328 43.2462 Item number Serial number Version number 1.10SERVICE ADDRESS You will get further assistance and information at: Fromm System GmbH Technical customer support Neulandstr. 10 D-77855 Achern Germany Phone:+49(0)7841 / 62 94-22 Fax: +49(0)7841 / 62 94-11 e-mail: de@fromm-pack.com...

  • Page 28: Chart Of Types P328 A / A

    1.11.2Chart of types P328 A / A Item no. Model Strap width Strap thickness 43.2601 P328/10/0.40-0.64/A 10 mm / 3/8" 0.40-0.64 mm / .016 - .025" 43.2602 P328/10/0.65-1.05/A 10 mm / 3/8" 0.65-1.05 mm / .026 - .041" 43.2611 P328/11.1/0.40-0.64/A 11.1 mm / 7/16"...
  • Page 29 *see Ordering spare parts P328.0001_2.01_en. For Parts & Service 1-877-862-6699...
  • Page 30 *see Ordering spare parts P328.0001_2.01_e For Parts & Service 1-877-862-6699...
  • Page 31 *see Ordering spare parts P328.0001_2.01_en. For Parts & Service 1-877-862-6699...
  • Page 32 *see Ordering spare parts P328.0001_2.01_e For Parts & Service 1-877-862-6699...
  • Page 33 SPARE PARTS LIST P328 3.1 Type independent spare parts P328.0001.01 / P328.0002.01 Item-No. in group Pcs. Description Dimension Field N1.1196 3 SCREW M4 X 16 N1.1305 6 SCREW M4 X 7.8 N1.1553 P35.0146 1 HEXAGON SCREW M4 X 8 N1.1910 2 FLAT HEAD SCREW M4 X 12 N1.1911...
  • Page 34 WEEE N43.9192 P32.8103 1 ADHESIVE LABEL 18 Volt N43.9192 P32.8105/96 1 ADHESIVE LABEL 18 Volt N44.9104 P32.8105/96 1 ADHESIVE LABEL <<FROMM>> N44.9122 1 TYPE PLATE <<P328>> N5.2702 1 COVER N51.1127 P32.0201/17 1 GEAR MOTOR N51.2194 P32.0215/16 1 INSERTATION PART N51.5477 P32.8103...
  • Page 35 Item-No. in group Pcs. Description Dimension Field [P32.0206] P32.0208 1 LEVER [P32.0207] P32.0208 1 GEAR BODY [P32.0208] P32.0201/17 1 GEAR [P32.0209] P32.0201/17 1 GEAR WHEEL [P32.0210] P32.0201/17 1 GEAR WHEEL [P32.0211] P32.0201/17 1 CONICAL GEAR WHEEL [P32.0212] P32.0201/17 1 GEAR WHEEL P32.0213 P32.0201/17 1 MOTOR...
  • Page 36 Item-No. in group Pcs. Description Dimension Field P32.8159 P32.0222 1 END COVER P32.8195 1 COVER [P33.0204] P32.0201/17 1 GEAR WHEEL P33.2115 P32.8148/51 1 TURNING BUTTON P33.2145 P32.0201/17 1 DISK P33.2155 P32.0201/17 1 DOWEL [P35.0146] 1 PUSHER P35.3104 P32.0205 3 IDLER GEAR P35.3201 3 IDLER GEAR P35.3220...
  • Page 37 3.2 Type dependent spare parts P328.0001.01 / P328.0002.01 Type 43.2401.01 43.2401.01 P328/10/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113...
  • Page 38 Type 43.2411.01 43.2411.01 P328/11.1/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 39 Type 43.2421.01 43.2421.01 P328/12/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 40 Type 43.2423.01 43.2423.01 P328/12.7/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 41 Type 43.2431.01 43.2431.01 P328/13/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 42 Type 43.2451.01 43.2451.01 P328/15/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 43 Type 43.2453.01 43.2453.01 P328/15.5/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 44 Type 43.2461.01 43.2461.01 P328/16/0.40-0.64 P328.0001.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9160 P32.8105 1 ADHESIVE LABEL [P32.0201] 1 BASE MODEL [P32.0215] P32.0201 1 CIRCUIT BOARD [P32.8105] P32.0201 1 MOTOR HOUSING P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER [P32.8148] P32.0215 1 CIRCUIT BOARD...
  • Page 45 Type 43.2601.01 43.2601.01 P328/10/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 46 Type 43.2611.01 43.2611.01 P328/11.1/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL [P32.8151] P32.0216 1 CIRCUIT BOARD P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER...
  • Page 47 Type 43.2621.01 43.2621.01 P328/12/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 48 Type 43.2623.01 43.2623.01 P328/12.7/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 49 Type 43.2631.01 43.2631.01 P328/13/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 50 Type 43.2651.01 43.2651.01 P328/15/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 51 Type 43.2653.01 43.2653.01 P328/15.5/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 52 Type 43.2661.01 43.2661.01 P328/16/0.40-0.64/A P328.0002.01 13.05.14 Item-No. in group Pcs. Description Dimension Field N44.9170 P32.8196 1 ADHESIVE LABEL [P32.0216] P32.0217 1 CIRCUIT BOARD [P32.0217] 1 BASE MODEL P32.8112 1 GRIPPER P32.8113 1 GRIPPER P32.8114 1 GRIPPER P32.8133 P32.0217 1 PUSHER [P32.8151] P32.0216 1 CIRCUIT BOARD...
  • Page 53 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P328 M/HA For Parts & Service 1-877-862-6699...
  • Page 54 INDEX PAGE GENERAL POWER TOOL SAFETY WARNINGS SAFETY RULES FOR STRAPPING TOOLS TECHNICAL DATA ACCESSORIES Battery ..............4-7 Battery - chargers .

  • Page 55: General Power Tool Safety Warnings

    GENERAL POWER TOOL SAFETY WARNINGS WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
  • Page 56 f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

  • Page 57: Safety Rules For Strapping Tools

    SAFETY RULES FOR STRAPPING TOOLS 2.1 Joints You are fully responsible to review the joints made by your tool. Become familiar with the seal control and seal adjustment described in this operation manual. Misformed joints may not secure the load and could cause serious injury. Never handle or ship any load with improperly formed joints.

  • Page 58: Technical Data

    TECHNICAL DATA Description of the tool The tool model P328 has been designed to strap packages with plastic strapping. The plastic strapping is fed around the package manually or in combination with a strap feeder. The straps are inserted in the tool, tensioned, sealed by friction welding and separated from the strap coil.

  • Page 59: Accessories

    ACCESSORIES Use only parts and accessories mentioned in the operating instruction. Using other parts or accessories can cause injuries to you and other persons. Battery The battery is not automatically supplied with the tool. The battery has to be ordered separately under the following item number. Item-No.

  • Page 60: Suspension

    Suspension When working stationary the P328 can be suspended at a spring loaded balancer by using a suspension bracket. With the swivel mounted suspension bracket the package can be strapped in various working positions. The complete suspension bracket can be ordered under item number P32.0223. P32.0223 P32.8302 ...

  • Page 61: Wearing Plate

    Wearing plate As an option, the tool can be equipped with a wearing plate to protect the base from excessive wear on abrasive package surfaces. The complete wearing plate can be ordered together with the fastening screws under item number P32.0224.

  • Page 62: Operation

    OPERATION Installation Do not expose power tools to rain or wet conditions! The batteries are supplied partially charged. Before the first use, the battery must be completely charged. See separate operating instruction of the battery charger. Never charge a damaged battery. Replace by a new one immediately. Do not open batteries and store them only in dry and frost-proof rooms.

  • Page 63: Adjustments

    Adjustments 6.2.1 Preselecting of strap tension and tensioning speed Do not adjust the tensioning force too high. If the tensioning force is higher than the tensioning strength of the strap, the strap will tear while the tensioning. Tensioning force and tensioning speed can be preselected Adjusting knob tensioning force / with the upper adjusting knob.

  • Page 64: Feeding The Strap Around The Package

    Feeding the strap around the package • The strapping is fed around the package as illustrated. Warning! The plastic strap which will be welded must be free from oil, grease and other dirt. Dirty plastic straps can't be welded correct! Inserting the strap •...

  • Page 65: Tensioning And Sealing The Strap Operation Mode Semi-Automatic

    Tensioning and sealing the strap Operation mode Semi-Automatic • Push tension button until the adjusted tension force is reached. During tensioning the LED lights green. The tensioning operation can be interrupted and restarted at any time. After reaching the adjusted strap tension the sealing cycle is initiated automatically (LED lights blue).

  • Page 66: Chart Of Types P328 M/Ha

    CHART OF TYPES P328 M/HA Item No. Model Strap width Strap thickness 43.2401 P328/10/0.40-0.64 10 mm / 3/8" 0.40-0.64 mm / .016 - .025" 43.2402 P328/10/0.65-1.05 10 mm / 3/8" 0.65-1.05 mm / .026 - .041" 43.2411 P328/11.1/0.40-0.64 11.1 mm / 7/16" 0.40-0.64 mm / .016 - .025"...

  • Page 67: Exchange Of Wearing Parts

    EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. Exchange of tensioning wheel and grippers Disassembling • Unscrew cover P32.0221 and remove it; • Unscrew end cover P32.0222 and remove it; • Raise tension wheel by lifting the handle lever P32.8142; •...

  • Page 68: Exchange Of Cutter, Welding Stop Gripper And Welding Gripper

    Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew cover P32.0221 and remove it; • Unscrew end cover P32.0222 and remove it; • Raise tensioning wheel by lifting the handle lever P32.8142; • Pull off tensioning wheel together with bearing N3.1172 from the body. •...

  • Page 69: Adjustment Of The Coupler

    Assembly advise • During assembling move the strap guide plate P32.8118 downwards against the holding gripper. • Pay attention to the fitting position of the cutter (see drawing). • Safe the screws N1.1305 with Loctite 222. • Lubricate the rocker and the bolt P32.1028 in the area of the welding gripper with Klüber Isoflex NBU 15. •...

  • Page 70: Transport

    12 TRANSPORT Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
  • Page 71 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P328 A/A For Parts & Service 1-877-862-6699...
  • Page 72 Seal - Control ............. 5-13 CHART OF TYPES P328 A/A 5-14 ELECTRIC SCHEMATIC ELS.1083...

  • Page 73: General Power Tool Safety Warnings

    GENERAL POWER TOOL SAFETY WARNINGS WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
  • Page 74 f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

  • Page 75: Safety Rules For Strapping Tools

    SAFETY RULES FOR STRAPPING TOOLS 2.1 Joints You are fully responsible to review the joints made by your tool. Become familiar with the seal control and seal adjustment described in this operation manual. Misformed joints may not secure the load and could cause serious injury. Never handle or ship any load with improperly formed joints.

  • Page 76: Technical Data

    TECHNICAL DATA Description of the tool The tool model P328 has been designed to strap packages with plastic strapping. The plastic strapping is fed around the package manually or in combination with a strap feeder. The straps are inserted in the tool, tensioned, sealed by friction welding and separated from the strap coil.

  • Page 77: Accessories

    ACCESSORIES Use only parts and accessories mentioned in the operating instruction. Using other parts or accessories can cause injuries to you and other persons. Battery The battery is not automatically supplied with the tool. The battery has to be ordered separately under the following item number. Item-No.

  • Page 78: Suspension

    Suspension When working stationary the P328 can be suspended at a spring loaded balancer by using a suspension bracket. With the swivel mounted suspension bracket the package can be strapped in various working positions. The complete suspension bracket can be ordered under item number P32.0223. P32.0223 P32.8302 ...

  • Page 79: Wearing Plate

    Wearing plate As an option, the tool can be equipped with a wearing plate to protect the base from excessive wear on abrasive package surfaces. The complete wearing plate can be ordered together with the fastening screws under item number P32.0224.

  • Page 80: Operation

    OPERATION Installation Do not expose power tools to rain or wet conditions! The batteries are supplied partially charged. Before the first use, the battery must be completely charged. See separate operating instruction of the battery charger. Never charge a damaged battery. Replace by a new one immediately. Do not open batteries and store them only in dry and frost-proof rooms.

  • Page 81: Adjustments

    The welding time can be adjusted at the lower adjusting knob. Turning clockwise increases, turning counter clockwise decreases the welding time. The adjustment screw for operating mode is without function at P328 A/A 5-11 P328 A_A mane.fm For Parts & Service 1-877-862-6699...

  • Page 82: Feeding The Strap Around The Package

    Feeding the strap around the package • The strapping is fed around the package as illustrated. Warning! The plastic strap which will be welded must be free from oil, grease and other dirt. Dirty plastic straps can't be welded correct! Inserting the strap •...

  • Page 83: Removing The Tool

    Removing the tool After the cooling time is elapsed an acoustic signal happens and the LED lights green again. The sealing process is finished. • Pull up the handle lever, • pull the tool right and off the strapping. Seal - Control A regular control of the seal is necessary.

  • Page 84: Chart Of Types P328 A/A

    CHART OF TYPES P328 A/A Item No. Model Strap width Strap thickness 43.2601 P328/10/0.40-0.64/A 10 mm / 3/8" 0.40-0.64 mm / .016 - .025" 43.2602 P328/10/0.65-1.05/A 10 mm / 3/8" 0.65-1.05 mm / .026 - .041" 43.2611 P328/11.1/0.40-0.64/A 11.1 mm / 7/16"...

  • Page 85: Exchange Of Wearing Parts

    EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. Exchange of tensioning wheel and grippers Disassembling • Unscrew cover P32.0221 and remove it; • Unscrew end cover P32.0222 and remove it; • Raise tension wheel by lifting the handle lever P32.8142; •...

  • Page 86: Exchange Of Cutter, Welding Stop Gripper And Welding Gripper

    Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew cover P32.0221 and remove it; • Unscrew end cover P32.0222 and remove it; • Raise tensioning wheel by lifting the handle lever P32.8142; • Pull off tensioning wheel together with bearing N3.1172 from the body. •...

  • Page 87: Adjustment Of The Coupler

    Assembly advise • During assembling move the strap guide plate P32.8118 downwards against the holding gripper. • Pay attention to the fitting position of the cutter (see drawing). • Safe the screws N1.1305 with Loctite 222. • Lubricate the rocker and the bolt P32.1028 in the area of the welding gripper with Klüber Isoflex NBU 15. •...

  • Page 88: Transport

    12 TRANSPORT Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. The user can transport the batteries by road without further requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.

This manual is also suitable for:

P328 m/ha

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