Woods TSG50 Operator's Manual
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Woods TSG50 Operator's Manual

Stump grinder
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MAN0495_2023-03.indd 1
MAN0495_2023-03.indd 1
STUMP GRINDER
TSG50
4/17/23 2:58 PM
4/17/23 2:58 PM

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Summary of Contents for Woods TSG50

  • Page 1 STUMP GRINDER TSG50 MAN0495_2023-03.indd 1 MAN0495_2023-03.indd 1 4/17/23 2:58 PM 4/17/23 2:58 PM...

  • Page 2: Introduction

    TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and be- come acquainted with all adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..........2 SPECIFICATIONS .

  • Page 4: Specifications

    TSG50 SPECIFICATIONS 3-Point hitch Category 1 or Category 2 Weight 540 lbs Cutting wheel diameter 20 inches Speed of wheel 1037 rpm Cutting speed 5428 ft/min Required horsepower 15 to 50 HP Cutting teeth 24 carbide steel teeth Maximum stump height...

  • Page 5: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PREPARATION Safety is a primary concern in the design and man- ■ Check that all hardware is properly installed. ufacture of our products. Unfortunately, our efforts Always tighten to torque chart specifications to provide safe equipment can be wiped out by an unless instructed otherwise in this manual.

  • Page 6: Maintenance

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! MAINTENANCE ■ Power unit must be equipped with Roll Over Protection System (ROPS) or ROPS cab and seat belt. Keep seat belt securely fastened. ■ Service and maintenance work not covered in Falling off power unit can result in death from OWNER SERVICE must be done by a qualified being run over or crushed.

  • Page 7: Safety & Instructional Decals

    Replace safety decals if they are missing or illegible. Replacement safety decals can be ordered free from your Woods dealer. To locate your near- est dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
  • Page 8 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5 - PN W19924 7 - PN 1021070 WARNING CRUSHING AND PINCHING HAZARD Handle machine parts  carefully. Body parts could be crushed or pinched between tractor and implement.

  • Page 9: Operation 9

    OPERATION The operator is responsible for the safe operation of ■ Operators must be instructed in and be capa- the grinder. The operator must be properly trained. ble of the safe operation of the equipment, its Operators should be familiar with the grinder, the trac- attachments, and all controls.

  • Page 10: Tractor Stability

    NOTICE ■ Make sure lift cylinder is completely retracted before backing up to a stump. If cylinder is ex- tended, debris guard may get pushed into the cutting wheel and be destroyed. 1. Power for operating the stump grinder is supplied by the tractor PTO.

  • Page 11: Cleaning

    Inspect machine and replace worn or damaged parts. ■ Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ■ Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

  • Page 12: Lubrication Information

    OWNER SERVICE The information in this section is written for operators Gearbox Lubrication who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For gearbox, use a high quality gear oil with a viscosity For your protection, read and follow the safety informa- index of 80W or 90W and an API service rating of GL–...

  • Page 13: Owner Service 13

    STUMP GRINDER TOOTH REPLACEMENT SLIP CLUTCH ADJUSTMENT Replace teeth whenever they become damaged, bro- The slip clutch is designed to slip so that the gear- ken, or excessively worn. Excessively worn cutting box and driveline are protected if the cutter strikes an edges greatly decrease cutting efficiency.

  • Page 14: 14 Dealer Service

    DEALER SERVICE The information in this section is written for dealer ser- Cutting Wheel Removal vice personnel. The repair described here requires special skills and tools. If your shop is not properly 1. Position stump grinder on a hard level surface with equipped or your mechanics are not properly trained in main frame crossbrace firmly on the ground.

  • Page 15: Gearbox Repair

    Seal Installation 3. Remove and replace any seal damaged in installation. NOTE: Proper seal installation is important. An improp- 4. Fill gearbox with SAE 80W or 90W gear lube. Fill erly installed seal will leak. instructions can be found on page 12 in gearbox lu- brication section.

  • Page 16: Seal Repair

    13. Inspect gears for broken teeth and wear. Some wear 2. Wash housing and all components thoroughly. is normal and will show on loaded side. Forged gear Select a clean area for gearbox assembly. Replace surfaces are rough when new. Check that wear pat- all seals, bearings, and gaskets.
  • Page 17 Gearbox Installation Gearbox is heavy; do not attempt to move without me- chanical assistance. Attach gearbox to stump grinder with bolts and nuts previously removed. Torque bolts to 170 lbs-ft. Use Silicone Sealer 1. Housing Between Cap and Housing 2. Inspection cover 3.

  • Page 18: Cylinder Service

    (4) using a spanner wrench, or carefully use a punch and hammer. (Spanner wrench 1021841 is available from Woods to help with these procedures.) Tap rod guide (5) into barrel (8) about 1/2". Remove round retaining ring (3B). Pull on rod (1) to remove parts from barrel.
  • Page 19 (Spanner wrench 1021841 is available from set rings (3H) on both sides of the crown piston seal Woods to help with these procedures.) Pull on rod (1) (3J) in the large groove on the piston (6). The profile to remove parts from barrel.

  • Page 20: Swing Cylinder Repair

    1. Piston rod 3A. O-Ring 3B. Wiper ring 3C. Rod seal 3D. Back-up ring 3E. O-Ring 3G. Guard ring 3H. Offset ring 3J. Crown piston seal 5. Rod guide assembly 6. Piston 8. Cylinder barrel CD7075A Figure 18. 1021509 Hydraulic Cylinder Lightly coat rod threads with hydraulic oil and slide O-ring (3A) over threads and into groove.

  • Page 21: Universal Joint Repair

    Lubricate seals, slide rod assembly into tube and install 2. With snap rings removed, support drive in vise, hold snap ring (G) to complete assembly. yoke in hand, and tap on yoke to drive cup up out of yoke. See Figure 22. 3.
  • Page 22 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bear- ing cup directly across from first cup and press in as far as possible with hand pressure.

  • Page 23: Assembly 23

    (40) and flat washers (41). Torque hardware to 15 lbs-ft. Assembly of this stump grinder is the responsibility of the Woods dealer. It should be delivered to the own- 2. Slide driveline onto gearbox input shaft and secure er completely assembled, lubricated, and adjusted for with bolt (A) and nut (B) supplied with drive.
  • Page 24 Hose Kit Installation (Optional) 3. Insert pin (14) in desired hole and secure with safety pin (15). Refer to Figure 28. 4. Attach selector valve (6) to valve bracket (4) using two cap screws (9), washers (10), and whiz nuts (7). These instructions are for operating the Stump Grinder using the tractor dual hydraulic remote couplers.
  • Page 25 Hoses and Fittings Installation 9. Connect male quick couplers to opposite ends of supply hoses. To Tractor 10. Keep hoses away from driveline and close to stump grinder frame. Secure hoses using tie straps Hydraulic Couplers Valve provided. Handle 11. The male hydraulic quick couplers and adapters for connection to tractor are NOT INCLUDED with this hose kit but are available as service parts.
  • Page 26 Hose and Fitting Installation 6. Attach straight end of hose (13) to the base end of lift cylinder. Attach 90° end of hose to port (B) on the selector valve. To Tractor 7. Attach second hose (13) to the rod end of lift cyl- Hydraulic Couplers inder.
  • Page 27 NOTES Assembly 27 MAN0495 ( 03/15/23 ) MAN0495_2023-03.indd 27 MAN0495_2023-03.indd 27 4/17/23 2:59 PM 4/17/23 2:59 PM...

  • Page 28: 28 Dealer Checklists

    DEALER CHECKLISTS DEALER PRE-DELIVERY CHECKLIST DEALER DELIVERY CHECKLIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Point out the safety decals. Explain their mean- Inspect the equipment thoroughly after assembly to ing and the need to keep them in place and in ensure it is set up properly before delivering it to the good condition.

  • Page 29: Parts Index

    PARTS INDEX Stump Grinder: TSG50 STUMP GRINDER ASSEMBLY ......30–31 GEARBOX ASSEMBLY ....... . 32 DRIVELINE ASSEMBLY .
  • Page 30 STUMP GRINDER ASSEMBLY CD7028B Detail A Detail A 30 Parts MAN0495 ( 03/15/23 ) MAN0495_2023-03.indd 30 MAN0495_2023-03.indd 30 4/17/23 2:59 PM 4/17/23 2:59 PM...
  • Page 31 STUMP GRINDER PARTS LIST PART DESCRIPTION PART DESCRIPTION 1024692 TSG50 Frame with decals 1004657 Caplug 2.0 x 1.0 1024693 TSG50 Shroud with decals 565 * 3/8 Flat washer 1018360 Clevis 12169 * 3/8 NC x 1-1/4 HHCS GR5 33661 *...
  • Page 32 GEARBOX ASSEMBLY Use Silicone Sealer Between Cap and Housing CD7690A PART DESCRIPTION PART DESCRIPTION 610566RP Gearbox repair assembly ----- * Cotter pin ----- Housing 1018328RP Output seal 1019632 Inspection cover 1038357 Output cap ----- 22 Tooth gear ----- Output bearing spacer 1018327RP Input seal -----...
  • Page 33 DRIVELINE ASSEMBLY (Used on machines built prior to February 2019. Check part number on outer plastic shield.) CD7118A PART DESCRIPTION PART DESCRIPTION Complete drive assembly M12 x 1.25P x 60 mm ----- * 1020901 (1020901 no longer HHCS & nut available.
  • Page 34 DRIVELINE ASSEMBLY (Used on machines built February 2019 and after. Check part number on outer plastic shield.) CD8872 PART DESCRIPTION Complete driveline and clutch asy 601750 (Used on machines built February 2019 and after) ----- Complete collar yoke C12 1-3/8 - 6 1044050 Lock collar repair kit 1044052...
  • Page 35 CYLINDER Lift Cylinder SPANNER NUT STYLE Swing Cylinder THREADED ROD GLAND STYLE FUNCTION COMPLETE BASE END RETRACTED EXTENDED BORE DIA ROD DIA SEAL KIT ASSEMBLY STYLE LENGTH LENGTH Lift 1008410 1008201 Tang 19.50 32.00 2.25 1.12 Swing 1021509 28.75 48.75 2.48 1023732 (Spanner Nut Style) 1023734 (Threaded Rod...
  • Page 36 1021809 MANUAL SELECTOR VALVE KIT (OPTIONAL) Valve Handle PART DESCRIPTION 1021824 Upper plate 1021813 Left valve bracket Valve 1021814 Right valve bracket Handle 1023100 Manual valve bracket 1021812 Valve tube 1004261 Selector valve W70069 * 3/8 NC Whiz nut 31138 * 3/8 NC x 3-1/2 HHCS GR5 7747 * 3/8 NC x 3 HHCS GR5...
  • Page 37 1021822 ELECTRIC SELECTOR VALVE KIT (OPTIONAL) PART DESCRIPTION Adapter, 9/16 JICM F1044 x 9/16 ORBM Adapter, 9/16 JICM x 37508 9/16 ORBM restricted 1012113 Valve assembly, 2-stage 1021823 Lower plate 1021824 Upper plate 31138 * 3/8 NC x 3-1/2 HHCS GR5 565 * 3/8 Flat washer W70069 *...
  • Page 38 NOTES 38 Parts MAN0495 ( 03/15/23 ) MAN0495_2023-03.indd 38 MAN0495_2023-03.indd 38 4/17/23 2:59 PM 4/17/23 2:59 PM...

  • Page 39: Index 39

    INDEX ASSEMBLY GENERAL Dealer Set-up Instructions 23 Abbreviations 41 Driveline Installation 23 Bolt Size Chart 41 Optional Equipment 23 Bolt Torque Chart 40 Category 2 Hitch Pin Installation 23 General Information 4 Electric Selector Valve Kit Installation 25 Introduction 2 Hose Kit Installation 24 Obtaining Replacement Manuals 2 Manual Selector Valve Kit Installation 24...

  • Page 40: Appendix

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 41: Bolt Size Chart

    BOLT SIZE CHART NOTICE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE BOLT THREAD SIZES 5/16 10mm 12mm 14mm 16mm 18mm METRIC BOLT THREAD SIZES ABBREVIATIONS AG ....Agriculture HT .

  • Page 42: Warranty

    The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.

  • Page 43: Replacement Parts

    Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
  • Page 44 Woods logo are trademarks of Woods Equipment Company. All other ® trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders. Specifications subject to change without notice.

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