Woods TURF BATWING TBW12.20 Operator's Manual
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Woods TURF BATWING TBW12.20 Operator's Manual

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TURF BATWING
MAN1326_2023-11.indd 1
MAN1326_2023-11.indd 1
®
TBW12.20
11/21/23 12:05 PM
11/21/23 12:05 PM

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Summary of Contents for Woods TURF BATWING TBW12.20

  • Page 1 TURF BATWING ® TBW12.20 MAN1326_2023-11.indd 1 MAN1326_2023-11.indd 1 11/21/23 12:05 PM 11/21/23 12:05 PM...

  • Page 2: Introduction

    The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..........2 SPECIFICATIONS .

  • Page 4: Specifications

    SPECIFICATIONS Cutting Width Cutting Height Range 1.5" - 5.0" Shipping Weight (Approximately) 2,005 lbs. 17,900 (Center Deck) / Blade Speed (feet per minute) 18,200 (Wing Decks) Blade Spindles Number of Blades (Input: ASAE Cat 3 CV; Universal Drive Series Wing: ASAE Cat 3) Operating Temperature Range -20°F to 110°F 20.0"...

  • Page 5: Safety 5

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY. Safety is a primary concern in the design and man- ufacture of our products. Unfortunately, our efforts PREPARATION to provide safe equipment can be wiped out by an operator’s single careless act.

  • Page 6: Operation

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! OPERATION ■ Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapt- er shafts. Adapters can cause driveline failures ■ Only engage power when equipment is at ground due to incorrect spline or incorrect operating operating level.

  • Page 7: Transportation

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ■ Tragic accidents can occur if the operator is not ■ Do not operate machine under any condition alert to the presence of children. Children are where traction, steering, or stability is in ques- often attracted to the machine and the mowing tion.

  • Page 8: Maintenance

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ■ Always comply with all state and local lighting ■ Make sure attachment is properly secured, ad- and marking requirements. Turn on flashing justed, and in good operating condition. warning lights whenever traveling on a public ■...

  • Page 9: Safety & Instructional Decals

    Replacement safety decals can be ordered free from your Woods dealer. To locate your near- est dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
  • Page 10 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 -18869 5 - 1004114 DANGER If shaft connection is visible, shield is missing. Replace shield before operating equipment. Right Wing Deck CD9210 1004114 6 - 18865 7 - 1003751 WARNING WARNING...
  • Page 11 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 17(2X) 20 - 5WP24611 SMV SIGN (optional) 10 - 18866 11 - Serial Number Plate CD9211 AF 2 - 1032450 17 - 611520 17M - 611521 (optional) (optional) mile/h...
  • Page 12 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 18 - 33347 12 - 18877 14 - 1002941 WARNING WARNING TO AVOID SERIOUS INJURY OR DEATH: n Read Operator's Manual (available CRUSHING AND from dealer) and follow all safety precautions.

  • Page 13: Operation 13

    OPERATION The operator is responsible for the safe operation of CAUTION the mower. The operator must be properly trained. Operators should be familiar with the mower, the trac- ■ Stop power unit and implement immediately tor, and all safety practices before starting operation. upon striking an obstruction.
  • Page 14 NOTE: When attaching mower to tractor drawbar, make sure the correct drawbar pin is used. A Category 9" MAX 1 drawbar pin is 1". A category 2 pin is 1-1/8". Failure to use the correct pin size will result in premature wear of hitch and drawbar hole.

  • Page 15: Installation And Removal Of Driveline (Tractor Pto)

    INSTALLATION AND REMOVAL OF 2. Be sure that the tractor 3-point lift arms do not inter- fere with hydraulic hoses, driveline or mower frame. DRIVELINE (TRACTOR PTO) If there is any interference, remove the 3-point arms. IMPORTANT: Contact between 3-point arms and mow- WARNING er can cause damage, especially when turning.

  • Page 16: Cutting Height Adjustment

    Leveling Mower 7. Cutting height is controlled with front and rear caster wheel adjustment. IMPORTANT: To ensure satisfactory mower perfor- 8. To raise rear of mower, move caster adjustment mance, the trailer frame and decks must be leveled spacers under caster arms. before operating the mower.

  • Page 17: Starting And Stopping Mower

    STARTING AND STOPPING MOWER OPERATION PIN POSITION WARNING ■ Do not operate PTO during transport. ■ Never direct discharge toward people, animals, TRANSPORT or property. PIN LOCK POSITION ■ Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

  • Page 18: Operating

    OPERATING Operating Tips WARNING WARNING ■ Inspect and clear area of stones, branches, or ■ Do not operate mowers on terrain that raises other hard objects that might be thrown, caus- mowers beyond 25 degrees. Exceeding this de- ing injury or damage. sign limit will result in U-joint “knocking noise”...

  • Page 19: Removing Mower From Tractor

    REMOVING MOWER FROM TRACTOR PRE-OPERATION CHECKLIST 1. Park the unit on a level, hard surface with the wings (OWNER’S RESPONSIBILITY) and rear deck fully lowered to the ground. Review and follow all safety rules and safety de- 2. Block the wheels to keep the mower from rolling cal instructions on page 5 through page 12.

  • Page 20: 20 Owner Service

    OWNER SERVICE The information in this section is written for operators CAUTION who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- ■ Always wear relatively tight and belted clothing tion in this manual.
  • Page 21 Seasonal Lubrication 3. Place joints in the straight position and add 10 addi- tional pumps of grease to both joints. In addition to the daily recommended lubrication, a more 4. Wipe telescoping drive clean of all old grease and extensive application is recommended seasonally. contaminants.

  • Page 22: Belt Servicing

    BELT SERVICING Install Belt Inspect Belt One of the major causes of belt failure is improp- er installation. Before installing a new belt, check the following: 1. Remove thumb screws and remove belt shields. Set shields aside. Replace thumb screws on studs to prevent loss.
  • Page 23 1. Raise mower decks to the transport position and make sure transport locks are engaged. Maintain Corner Follow Original 2. Shut off tractor, relieve hydraulic pressure in cylin- Pattern ders, set parking brake and remove key. 3. Inspect blades before each use to determine that they are mounted securely and are in good condition.

  • Page 24: Chain Shielding

    ■ Inspect machine and replace worn or damaged parts. ■ Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ■ Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).

  • Page 25: Troubleshooting

    TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center Height of mower higher Adjust mower height and attitude of swath than at edge at front than at rear so that mower rear and front are within 1/2 inch of same height. Loose blade Check blade hardware.
  • Page 26 TROUBLESHOOTING BELT CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Belt squealing Mower overloading; Reduce tractor ground speed material too tall or heavy but maintain full PTO RPM. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass. Oil on belt from over lubricating Be careful not to over-lubricate.

  • Page 27: Dealer Service

    DEALER SERVICE The information in this section is written for dealer ser- Install Spindle vice personnel. The repair described here requires special skills and tools. If your shop is not properly 1. Install spindle assembly in mower using bolts (9) equipped or your mechanics are not properly trained in and nuts (6).

  • Page 28: Gearbox Repair

    GEARBOX REPAIR 1. Seal 2. Pipe or tube Read this entire section before starting any repair. Many steps are dependent on each other. 3. Seal seat 4. Casting Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug. Gearbox capacity is almost Pipe or tube must 4 pints.
  • Page 29 Remove Gearbox from Mower 2. Remove oil cap (11) (to be replaced). 3. Remove snap ring (10) and shim (9) from input shaft IMPORTANT: Gearbox is heavy; do not attempt to (5). move without mechanical assistance. 4. Support gearbox in hand press and push on input 1.
  • Page 30 7. Install snap ring (21) and position it together with 14. Check input shaft end float by moving the input seal (19) by pressing it into position. Verify that the shaft by hand. If the end float is more than .012", in- snap ring is seated properly.

  • Page 31: Universal Joint Repair

    Install Gearbox UNIVERSAL JOINT REPAIR NOTE: Gearbox is heavy: do not attempt to move with- out mechanical assistance. 1. Yoke 2. Cup and bearings 1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft. 3.
  • Page 32 U-Joint Assembly 3. Clamp cup in vise as shown in 4. and tap on yoke to completely remove cup from yoke. Repeat Step 2 & 1. Place seals securely on bearing cups. Insert cup into Step 3 for opposite cup. yoke from outside and press in with hand pressure as far as possible.

  • Page 33: Assembly 33

    10. Remove wing latch lock pins and place in storage The mower is shipped mostly assembled but requires position. dealer set-up. The Woods dealer should deliver the mower to the owner completely assembled, lubricated, 11. Lower wing decks to the ground.
  • Page 34 • Check that chain shielding is in good con- 1. Remove rope lever from the top of front latch. dition and replace any damaged chain links. 2. Remove plugs from front and rear ports on cylinder 1. Install chain shielding plate (1) on top rear edge of and extend cylinder rod.
  • Page 35 Install Front Roller (Optional) Light Kit Assembly Installation (Optional) 1. Insert three carriage bolts (8) through the front 1. Install module on rear side of gearbox stand on trail- mower frame from inside out. er using #10 x 1 self tapping screws in existing holes of gearbox stand.

  • Page 36: Dealer Checklists

    Install Rear Anti-Scalp Roller (Optional) 1. Kit supplied with roller angle brackets for both TurfKeeper and TurfKeeper Pro mowers. TurfKeeper brackets are 1.50" wide. TurfKeeper Pro brackets are 1.75" wide. 2. Use opposite roller angle bracket for drill template. Position RH roller angle bracket (7) at LH rear cor- ner of deck.
  • Page 37 DEALER CHECKLISTS DEALER PRE-DELIVERY CHECKLIST DEALER DELIVERY CHECKLIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Show customer how to make adjustments and Inspect the equipment thoroughly after assembly to select proper PTO speed. ensure it is set up properly before delivering it to the customer.

  • Page 38: Parts Index

    PARTS INDEX Turf Batwing Mower TBW12.20 REAR WING FRAME ASSEMBLY ......39 WING FRAME ASSEMBLY ......40 WING DECK ASSEMBLY .
  • Page 39 REAR WING FRAME ASSEMBLY CD9196 AD PART DESCRIPTION PART DESCRIPTION TBW12.20 TRAILER 1/4 X 1-1/2 COTTER PIN CENTER DECK NUT LOCK 1/2 NC FLANGE 8345 PIN HDLS 1.00 X 4.08 3/16 SAFETY PIN 12313 .625 X 1.00 X .789 HT SLV NUT, HFN 5/8 NC, LOCK 21957 SPR/CMP0.58 .08 2.4 40...
  • Page 40 WING FRAME ASSEMBLY PART DESCRIPTION 618200RP WA, TBW12.20 WING FRAME WA, TK40.20T DECK 630773RP LIFT LINK WING LH 1006405 9/16JICF X 1/2 90 EL 3/32 RSTR 1029493RP WA, CYLINDER LOCK CD9197 AF 1029495RP WA, 48", 54" DECK LINK, WING 1029549 WA, PIN 1.00 X 9.09 W8348 PIN, HDLS 1.00 X 5.58...
  • Page 41 WING DECK ASSEMBLY CD9198 PART DESCRIPTION PART DESCRIPTION NUT, 3/8 PUSH-ON DECK WING 1028375 BOLT RETAINER 43627 LINCH PIN, PLATED 1029873RP SLEEVE, 1.00 LENGTH 65129 PIPE 1 SCH 40 X 0.50 1029874RP SLEEVE,.50 LENGTH 65130 PIPE 1 SCH 40 X 1.00 ----- *8 HHCS 1/2 NC X 2-3/4 GR5 ZP 66840 KNOB, 3 PRONG 3/8 NC...
  • Page 42 REAR DECK ASSEMBLY CD9199 PART DESCRIPTION PART DESCRIPTION DECK CENTER 616201RP PLATE, CENTER BELT SHIELD WA, WHEEL ARM 15134 PIN SPIROL .25 X 1.00 620303RP REAR CENTER 27542 LINCH PIN, PLATED NUT, 3/8 PUSH-ON 52853 PIPE, 1-1/4 SCDL 80 X .50 1028375 BOLT RETAINER 52855...
  • Page 43 BELT DRIVE ASSEMBLY CD9200 WING WING PART DESCRIPTION PART DESCRIPTION DECK ----- *1 *1 HHCS 3/8 NC X 3 GR5 6593 KEY, 1/4 X 1/4 X 1 ----- *1 *1 CARRIAGE BOLT 1/2 NC X 2 WASHER, 25MM X ----- *1 *1 LOCK NUT 1/2 NC FLANGE 20893 44MM X 4 MM...
  • Page 44 TRAILER ASSEMBLY 3 20 PART DESCRIPTION CD9201 AJ TBW12.20 TRAILER 19407 ASY, SAFETY CHAIN, 10,000 LB 21957 SPR/CMP0.58 .08 2.4 40 PART DESCRIPTION 23790 SWIVEL PARKING JACK HHCS 5/8 NC X 6 HT 67504RP SHIELD, TBW SPLITTER BOX HHCS 1/2 NC X 5-1/2 GR5 57811 WSHR 1/2 FLAT EXTRA THK HRDN NUT, HEX FLNG LOCK 5/16 NC...
  • Page 45 STANDARD SMV, SIS SIGN AND OPTIONAL LIGHTS CD9306 AE PART DESCRIPTION PART DESCRIPTION 631709 1 KIT, TBW COMPLETE 630695 3 SCREW, SELF TAP #10 X 1" 615363 1 LINK, BENT .18 X 6.79 X 61.24 1040276 1 LED AG COMBO LAMP RH 78059 9 CLAMP .50 DIA STEEL CUSHION 629808 2 WIRE HARNESS 5FT * 6 NUT, HEX FLNG LOCK 3/8 NC...
  • Page 46 GEARBOX ASSEMBLY FOR S/N 10008880065000 AND BELOW CD6500 WING CENTER WING CENTER DECK DECK DESCRIPTION DECK DECK DESCRIPTION COMPLETE 1007862 1 1007862 1 SHIM KIT 1006649 1006648 GEARBOX 57466 1 W39251 1 SNAP RING W39275 1 W39275 1 SEAL 57463 1 20900 1 SEAL 1007861 1 1007861 1 SNAP RING...
  • Page 47 GEARBOX ASSEMBLY S/N 10008880065001 AND UP CD6500 WING CENTER WING CENTER DECK DECK DESCRIPTION DECK DECK DESCRIPTION COMPLETE 1007862 1 637528 1 SHIM KIT 1006649 611563RP GEARBOX (2.5 MM X 57466 1 1 SNAP RING W39275 1 W39275 1 SEAL 99 MM INT) (2.5 MM X 57463 1...
  • Page 48 BLADE & SPINDLE ASSEMBLY CENTER WING DECK DESCRIPTION DECK 12169 12169 HHCS 3/8 NC X 1-1/4 GR5 ZP 70005 70005 WASHER, CUP W70072 W70072 KEY, SQUARE 616068 ----- SHEAVE, 4.20 PD X 1.00 B ----- 616067 SHEAVE, 4.00 PD X 1.00 B 14350 14350 NUT, 3/8 NC FLANGE HEX LOCK...
  • Page 49 WING DRIVELINE ASSEMBLY Identified by ribbed shields and grease fittings in cross bearing caps CD8869 PART DESCRIPTION 601736 COMPLETE DRIVELINE ASY COMPLETE COLLAR 1044051 YOKE C12 1-3/8 - 6 1044050 LOCK COLLAR REPAIR KIT 1044052 CROSS & BEARING KIT 605257 OUTER YOKE &...
  • Page 50 REAR DRIVELINE ASSEMBLY CD8869 PART DESCRIPTION 601752 COMPLETE DRIVELINE ASY COMPLETE COLLAR 1044051 YOKE C12 1-3/8 - 6 1044050 LOCK COLLAR REPAIR KIT 1044052 CROSS & BEARING KIT 605261 OUTER YOKE & TUBE 605262 INNER YOKE & TUBE 605263 OUTER SHIELD WITH BEARING 605264 INNER SHIELD WITH BEARING 605784...
  • Page 51 CV DRIVESHAFT ASSEMBLY CD7591 PART DESCRIPTION PART DESCRIPTION DECAL, DANGER 1029868 COMPLETE DRIVELINE ASSEMBLY 18864 1 ROTATING DRIVELINE 19851 1 SLIDE LOCK REPAIR KIT 33347 1 DECAL, DANGER GUARD MISSING 1017362 1 YOKE, QD CV 1-3/8 - 6 1017367 1 INNER BEARING KIT 1017363 2 U-JOINT REPAIR KIT 14CV 1017368 1 INNER SHIELD CV 1017364 1 CV BODY W/FITTING 14...
  • Page 52 HYDRAULIC CYLINDER Note: The center deck uses a 3 x 8 cylinder. The wing decks use a 3 x 10 cylinder. Verify cylinder size before ordering replacement parts. CD6878 3 X 8 3 X 10 DESCRIPTION PART PART 29547 597269 COMPLETE CYLINDER SEAL REPAIR KIT (INCLUDES 19810...
  • Page 53 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL) WING DECK CENTER DECK DESCRIPTION CHAIN SHIELD KIT, 626442 616077 COMPLETE 626443RP 613771RP SHIELD, CHAIN PLATE 4763 ----- CHAIN, 3-LINK 1/4 PROOF ----- 4763 CHAIN, 3-LINK 1/4 PROOF 1007854 ----- PIN, 40 TO 42 CHAINS ----- 1007855 PIN, 49 TO 51 CHAINS...
  • Page 54 FRONT ROLLER ASSEMBLY (OPTIONAL) PART DESCRIPTION 616079 FRONT ROLLER KIT, COMPLETE 1006418 ROLLER 613774 ROLLER BRACKET 1006420 SPACER 35193 BEARING 3598 1/2 FLAT WASHER SAE 38107 HHCS 1/2 NC X 9 GR5 11900 NUT, 1/2 NC FLANGE LOCKNUT 6697 BOLT, CARRIAGE, 3/8 NC X 1" CD9104 14350 NUT, 3/8 NC FLANGE LOCKNUT...

  • Page 55: Index 55

    INDEX ADJUSTMENTS OPERATION Cutting Height 16 Adjustment Leveling Mower 16 Cutting Height Chart 16 Attaching Mower to Tractor 13 ASSEMBLY Attaching Hydraulic Hoses 15 Dealer Set-Up Instructions 33 Checklist Optional Equipment Pre-Operation (Owners Responsibility) 19 Chain Shielding Installation 33 Cutting Height Adjustment 16 Hydraulic Latch Release Installation 34 CV Driveline Turning Limits 15 Front Roller Installation 34...

  • Page 56: 56 Appendix

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 57: Bolt Size Chart & Abbreviations

    BOLT SIZE CHART Notice: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE BOLT THREAD SIZES 5/16 10mm 12mm 14mm 16mm 18mm METRIC BOLT THREAD SIZES ABBREVIATIONS AG ....Agriculture HT .
  • Page 58 Woods logo are trademarks of Woods Equipment Company. All other ® trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders. Specifications subject to change without notice.

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