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Frigomat Twin Chef 35 Use And Maintenance Manual

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Summary of Contents for Frigomat Twin Chef 35

  • Page 2 USE AND MAINTENANCE MANUAL Serie Twin Chef Twin Chef Twin Chef...
  • Page 3 IMPORTANT We recommend that you read this manual fully and carefully before using your appliance. It is in your interest to pay special attention to the warnings marked as follows: Failure to comply with this signal causes very serious risks for health, death, and medium and long term permanent damage.
  • Page 4 The following pages carry all of the indications required to perform installation, operation, adjustments and routine maintenance correctly. FRIGOMAT S.r.l. reserves the right to carry out the modifications it deems necessary to improve its product or the technical manual without prior warning, inserting the variations in the subsequent editions.

  • Page 5: Table Of Contents

    INDEX 1. TRANSPORT, HANDLING AND STORAGE ………………………………. ………………………………………… Preliminary inspection ………………………………………… Packing dimension ………………..Indications for decommissioning ………………………………………… 2. MARKINGS AND GRAPHICS 3. GENERAL SAFETY STANDARDS ………………………………………… ………………………………………… 4. INSTALLATION …………………………………………... 8 4.1 Field of use …………………………………………... 8 4.2 Limits of use …………………………………………...
  • Page 6 ……………………………………….... 6.8 Exrtraction ………………………………………….. 6.9 Flavours menu ………………………………………….. 6.9.1 Flavours menu ………………………………….. 6.9.2 Flavour change menu ………………………………….. 6.9.3 Flavour creation menu 6.9.4 Flavour erase menu ……………………………………….. ……..………………………………….. 6.9.5 Flavour restore ….………………………………………….. 6.10 Save as..menu 6.11 Menu “Opzioni” ………………………………………….. ………….……………………………… 6.11.1 Clock menu ……………………………………...

  • Page 7: Transport, Handling And Storage

    111X69X160 385-410 TWIN CHEF 45 111X69X160 375-415 111X69X160 375-400 TWIN CHEF 35 104X63X158 315-455 104X63X158 315-340 1.3 INDICATIONS FOR DECOMMISSIONING The machine contains electrical and/or electronic materials and can contain fluids and/or oil. If it must be decommissioned or disposed of, comply with the Standards in force in the Country where it is used.

  • Page 8: Markings And Graphics

    2. MARKING AND GRAPHIC SIGNS The machine is provided with an identification plate and several pictograms. They must be known along with the manual to guarantee safe use. Machine data plate The adhesive plate applied on the rear enables to identify the model.

  • Page 9: General Safety Standards

    Use only FRIGOMAT original spare parts when performing maintenance. The manufacturer will not be held liable for damage caused by use of non-original spare parts. Use of non-original spare parts entails automatic termination of the warranty.

  • Page 10: Installation

    MODEL LEVEL (A) Twin Chef 60 < = 68 dB (A) Twin Chef 45 < = 68 dB (A) Twin Chef 35 < = 68 dB (A) 4.4 SUPPLIED WITH MACHINE Ice cream extraction spatula Rubber seal Complete scrapers FRIGOMAT lubricant...

  • Page 11: Activation

    4.5 ACTIVATION (INTENDED FOR QUALIFIED PERSONNEL) FRIGOMAT declines all and any liability for damage caused by failure to comply with the following indications. This lack of compliance causes the warranty to terminate. Connection of the machine to the water mains must be performed in compliance with national regulations of the Country where the machine is installed.
  • Page 12 • If needed, carry out an equipotential bonding, using the screw placed on the rear of the machine below the frame and marked with the symbol shown to the left. • Make sure that the cold water supply line intended for condensation has pressure values between 1 and 3 BAR and temperature between 13°...
  • Page 13 • Operating temperature should be between 15° and 35°C. • Humidity should be between 30 and 60%. FRIGOMAT s.r.l. will not be held liable for personal harm and/or damage to objects deriving from incorrect installation and/or by failure to comply with work Accident- prevention Standards.

  • Page 14: Safety Devices

    5. SAFETY DEVICES Limbs shearing-prevention safety device (batch freezer): Implemented by means of a safety circuit compliant with the European directive, it intervenes when the door is opened and/or when the safety grid on the hopper is lifted, temporarily switching the machine to STOP mode.

  • Page 15: Operation

    6. OPERATION 6.1 MACHINE Hopper lid By removing the same, the operator can load the ingredients and discharge the steam in complete safety. Tank lid Closes the tank during the processing phases. It can be easily removed for cleaning. Allows removing the product from the heater with the possibility of pouring it straight into the underlying batch freezing cylinder.
  • Page 16 ASSEMBLY AND ADJUSTMENT OF THE TUB SUPPORT (OPTIONAL) Assemble the two steel shelves on the support as described in figure. Pay attention to the up-down direction referring to the fixing slots on the back of the support. Position the rubber buffers on the seats as shown in figure.
  • Page 17 HEATER BEATER ASSEMBLY Attach the mobile scrapers to the steel structure of the beater. Make sure they are orientated correctly, perfectly mobile and that the thrust springs are positioned correctly in their seats. Insert the complete beater into the tank and carefully check that every part is correctly positioned as illustrated in the figure.
  • Page 18 TAP ASSEMBLY Insert the O-ring gasket into the plastic bottom and lubricate it using the Frigomat lubricant supplied. Insert the piston into the bottom as illustrated in the figure. Position the piston knob onto the rod and tighten the steel pin. Check that the piston runs easily in the seat (fig.

  • Page 19: Boiler Control Panel

    6.2 HEATER CONTROL PANEL 17 - ENGLISH...
  • Page 20 1. HIGH SPEED MIXING (V9) With the machine at STOP, by pressing the HIGH SPEED MIXING key, the high speed beater motor (V9) starts up; press the STOP key to stop the beater. 2. STOP In whatever operating phase the machine is in, pressing the STOP key stops the machine and cancels the function in progress.
  • Page 21 6. “ 85° HEATING” QUICK KEY Whatever the function in progress, by pressing the AUTOMATIC 85° key, the key LED switches on and starts the automatic heating cycle at 85°C with successive maintenance. 7. “MIXTURE PROCESSING” QUICK KEY With the machine at STOP, pressing the “MIX TREATMENT” rapid key accesses the optimised semi-automatic cycle for pasteurisation of the mixture for ice cream, with the possibility of selecting the main cycle parameters.
  • Page 22 11. SLOW FLAME / CANCEL This button has 3 functions: 1. During any operative phase of the appliance, pressing the “SLOW FLAME" key reduces the water bath fluid (glycol) temperature, from 120°C to 98°C. Selection of the heat reduction function is signalled by the flashing indicator of the OK key.

  • Page 23: Batch Freezer Control Panel

    6.3 BATCH FREEZER CONTROL PANEL 1. MIXING With the machine at STOP, pressing the AGITAZIONE (MIXING) key only starts the beater motor at low speed. During any other operative phase, pressing the AGITAZINE (MIXING) key keeps the beater motor running at low speed and stops the compressor. Press the STOP key to stop mixing.
  • Page 24 4. EXTRACTION With machine STOP, pressing ESTRAZIONE (EXTRACTION) key starts the beater motor at low speed. After a delay of a few seconds, it automatically switches into high speed. During any other operating phase of the machine, pressing the ESTRAZIONE (EXTRACTION) key switches the beater motor from low speed to high speed after a delay of a few seconds and and disables the compressor.
  • Page 25 9. DOWN With the machine in programming, by pressing the DOWN button, it is possible to scroll the menu entries or to reduce the value of the selected parameter. 10. OK With machine in programming, pressing the OK key confirms the selection of the menu entry or the value of the selected parameter.

  • Page 26: Thermal Processing Of Mixtures

    MODEL (LITRES) (LITRES) TWIN CHEF 60 TWIN CHEF 45 TWIN CHEF 35 Failure to comply with the minimum and maximum load values can entail machine malfunctioning and even breakage. - Lower the lid and select the wanted work cycle, referring to the instructions in the successive paragraphs.

  • Page 27: Semi-Automatic Quick Cycle For Cream

    6.4.1 “CREAM” RAPID SEMI-AUTOMATIC CYCLE Press the “CREAM” key to enter the screen of the following parameters relative to the work cycle: - MIXING (from 0’ to 20’) The first item, automatically selected, concerns high speed mixing function (V8) of the ingredients. The user can program the total duration of this phase by selecting times up to 20'.
  • Page 28 - COOLING (to 1°C) After having programmed the stand-by time, it is possible to set the cooling temperature of the product in the tank. Press “UP” and “DOWN” keys to increase or decrease the cooling temperature value. Press “OK” to confirm the data and pass to programming the next item.
  • Page 29 - MODE (AUTO OR STD) After having programmed the mixing speed, it is not possible to choose between 2 control modes for maintaining the temperatures set: AUTO (recommended choice) or STD. Press “UP” and “DOWN” to select one mode or the other.

  • Page 30: Utomaticcycle 85

    6.4.2 AUTOMATIC CYCLE 85°C - Press the AUTOMATICO 85° [85° AUTOMATIC] key to start the automatic heating cycle at 85°C. The key LED such as on and the instantaneous temperature of the product in tank during the entire processing cycle is shown on display (fig.1-2). - When a few minutes have elapsed and the temperature of 85°C is reached, the display flashes and the buzzer sounds intermittently, to inform the...

  • Page 31: Semi-Automatic Quick Cycle For Mix Treatment

    6.4.3 “MIX TREATMENT” RAPID SEMI-AUTOMATIC CYCLE Press the “MIX TREATMENT” key to enter the screen of the following parameters relative to the work cycle: - HEATING (from 1° to 115°C) The first entry selected automatically concerns the heating temperature of the product in the tank. Press “UP”...
  • Page 32 - BEATER (from V1 to V10) After having programmed the stand-by time, it is possible to set the mixing speed. Press “UP” and “DOWN” keys to increase or decrease the mixing speed value. Press “OK” to confirm the data and pass to programming the next item.
  • Page 33 - After having programmed all parameters just described, OK appears at the bottom of the display: press OK to confirm that programming has been performed correctly, store the data and then start the cycle. - During execution of the cycle, various messages on the display and relative acoustic warnings inform the operator when to add the ingredients.

  • Page 34: Semi-Automatic Quick Cycle For Storage

    6.4.4 “PRESERVATION” RAPID SEMI-AUTOMATIC CYCLE Press the “PRESERVATION” key to access the list of preservation programs stored in the memory : 6.4.4.1 DYNAMIC PRESERVATION (V3) Press the "PRESERVATION” key. The first entry selected automatically concerns cooling and preservation at 4°C. Press “OK”...
  • Page 35 Press “UP” and “DOWN” to select one mode or the other. Press “OK” to confirm the data. Choosing the AUTO mode activates all the automatic software controls temperature management and temperature drift control. Choosing STD excludes software management of temperature drift control. Press “OK”...

  • Page 36: Semi-Automatic Storage

    6.4.4.4 SEMI-AUTOMATIC PRESERVATION Press the "PRESERVATION” key Press the “UP” and “DOWN” keys until “SEMI- AUTOMATIC PRESERVATION” is selected; press “OK” to confirm and access the parameters screen relative to the cycle: COOLING (from 1° to 115°C) The first entry selected automatically concerns the cooling temperature of the product in the tank.
  • Page 37 Press “OK” to confirm the data and pass to programming the next item. - PRESERVATION BEATER After having programmed the mixing speed during the arrival phase of the temperature set by the user, it is possible to program the mixing phase in the preservation phase of this temperature.

  • Page 38: Menu

    6.5 MENU 6.5.1 PREHEATING The Frigomat combined machines in the TWIN CHEF series are designed to perform brief working cycles. In order to further enhance this performance, the preheating function can be used. It heats up the water bath fluid up to 80°C before processing the product in the tank.

  • Page 39: Run A Memorized Recipe

    6.5.2 PERFORMING A RECIPE IN THE MEMORY Press the “MENU” key to access the main screen. (fig.1-2). Press “DOWN” until selecting the entry “Ricette” [Recipes] (fig. 2-3). Fig.1 Press “OK” to access the list of recipes included in the memory (fig.3-4). Press “UP”...
  • Page 40 When the first recipe on a page has pressing “UP” been selected, accesses the previous page (fig.6-7). Fig.6 When the desired recipe has been selected, example “CREMA ZABAIONE°” [ZABAIONE] as in the figure, press “OK” start corresponding cycle automatically (fig.8). Fig.7 During execution of the selected recipe,...

  • Page 41: Recipe Management

    6.5.3 RECIPE MANAGEMENT (only for experts) By “recipe” we mean a work program implemented through a sequence of intermediate phases called “STEPS”. A Step is a part of the processing cycle composed of: Temperature of the bain-marie fluid (min. 91°C – max. 120°C). Product temperature in tank (min.
  • Page 42 The following carries the structure of Step 1 in detail. The subsequent Steps are STEP 1 (first LCD screen) Temperature limit of the bain-marie fluid (glycol) to be reached in Bain-marie fluid the step in progress temperature (MIN. 91°C – MAX. 120°C). Temperature limit of the product to be reached in the step Tank Temperature (MIN.

  • Page 43: Menu "Modification Recipe

    6.5.3.1 "CHANGE RECIPE" MENU (only for experts) Press the “MENU” key to access the main screen (fig.1-2). Fig.1 Press “DOWN” several times until selecting entry “MODIFICA RICETTA” [CHANGE RECIPE] (fig. 2- Fig.2 Press “OK” to access the list of recipes included in the memory (fig.3-4).
  • Page 44 The first entry, selected automatically, is the regulation of the bain-marie fluid temperature (glycol) of the Step in progress: press “UP” and “DOWN” to increase or decrease this value. Then press “OK” to confirm the value set and pass on to the following entry (fig.
  • Page 45 In the cyclical mixing mode CV or CV and conditioned cyclical mode Cc, pressing “OK” selects the time span the beater will be turned on. It can be chosen at will by using the “UP” and “DOWN” keys (fig.9). Pressing “OK”...
  • Page 46 If however you wish to terminate the changes and exit programming, press “DOWN” to highlight the entry “OK” at the bottom of the screen and then press “OK” to confirm the choice (Fig.13). Fig.13 Whichever step you are in, when programming ended, accesses the “SALVA”...

  • Page 47: Create Recipe Menu

    6.5.3.2 “CREATE RECIPES” MENU (only for experts) Press the “MENU” key to access the main screen (fig.1-2). Press “DOWN” several times until Fig.1 selecting the entry “CREA RICETTA” [CREATE RECIPE] (fig. 2-3). Press “OK” to access the new recipe Fig.2 creation screens “New”(fig.3-4).
  • Page 48 When all the entries making up the first screen of the display have been programmed, second screen appears automatically where stirring can be adjusted (fig. 6). Fig.5 For stirring adjustment, operate the same way as shown in the chapter 6.4.3.1 “CHANGE RECIPES” in the relevant part.

  • Page 49: Delete Recipe Menu

    (fig.3-4). Attention: only the recipes created by the user appear on the list of recipes which can be cancelled; the recipes pre-set by Frigomat cannot be cancelled. Fig.3 Press “UP” and/or “DOWN” to scroll the list of customised recipes in the memory.

  • Page 50: Storage/Modification Of Nes Recipes

    6.5.4 SAVING CHANGES AND/OR NEW RECIPES At the end of each procedure for changing or creating recipes, the user is requested to save the programming or to perform it without saving it. If you wish the new recipes to be stored and automatically added to the recipe list in the memory, select the entry “Salva con nome”...
  • Page 51 6.5.5 SETTING “CLOCK” Press the “MENU” key to access the main screen (fig.1-2). Press “DOWN” several times until selecting the entry “ALTRO MENU” Fig.1 [OTHER MENU] (fig. 2-3). Press “OK” to access the screen of the following menu. The first entry of the menu, selected Fig.2 automatically, “MODIFICA...
  • Page 52 6.5.6 CONSULTING “EVENT ARCHIVE” Press the “MENU” key to access the main screen (fig.1-2). Press “DOWN” several times until selecting the entry “ALTRO MENU” [OTHER MENU] (fig. 2-3). Fig.1 Press “OK” to access the screen of the following menu. Press “DOWN” until selecting the entry “ARCHIVIO [EVENT EVENTI”...
  • Page 53 6.5.7 CONSULTING “CYCLE ARCHIVE” Press the “MENU” key to access the main screen (fig.1-2). Press “DOWN” several times until selecting the entry “ALTRO MENU” Fig.1 [OTHER MENU] (fig. 2-3). Press “OK” to access the screen of the following menu. Press “DOWN” several times until Fig.2 selecting the entry “ARCHIVIO CICLI”...

  • Page 54: Extraction Of Boiling Mixes

    6.6 EXTRACTION OF BOILING MIXTURES 6.6.1 TRANSFER INTO BATCH FREEZING CYLINDER To transfer the mixture from the upper heater vessel directly into the underlying batch freezing cylinder, refer to the following procedure: Make sure that the amount of product you wish to pour from into the batch freezing cylinder respects the prescribed maximum and minimum values for each model (see chap.
  • Page 55 Check that the plastic sleeve is correctly lowered and perfectly in contact with the metal hopper lid (fig.4). If the product to be poured is fluid (e.g.: ice cream mixture), ensure to have mounted the flow reducer ring inside the tap (fig.5). In the presence of liquid mixtures, always use the flow reducer ring to avoid that, during transfer Fig.4...

  • Page 56: Pouring Into A Separate Container

    6.6.2 TRANSFER INTO SEPARATE CONTAINER If you wish to transfer the product from the heater vessel to an external container, do as follows: Ensure the amount of product to be transferred is compatible with the useful capacity of the container of destination. Make sure the heater tap is in the diagonal position to allow the product to flow directly into the container you wish to use (fig.1).

  • Page 57: Production Of Gelato And Slush

    6.7 ICE CREAM AND SLUSH PRODUCTION After having installed the machine in compliance with the instructions of chapter 3 and having accurately washed and sanitised it, according to the instructions contained in chapter 7, proceed as follows to start ice cream making: - Make sure that the gate valve of cold water for condensation is open.

  • Page 58: Automatic Cycle

    6.7.1 AUTOMATIC CYCLE - Press the AUTOMATICO (AUTOMATIC) key to start the automatic batch freezing cycle. The numerical value of consistency and relative graphic bar are shown on the display during the entire batch freezing cycle (fig. 1-3). - After a few minutes and once the best possible compromise between batch freezing time and consistency has been reached, depending on the type and amount of mixture introduced, the...

  • Page 59: Automatic Cycle Hard

    6.7.2 AUTOMATIC HARD CYCLE - Press the AUTOMATICO HARD (AUTOMATIC HARD) start automatic, high consistency, batch freezing cycle. - The numerical value of consistency and relative graphic bar are shown on the display during the entire batch freezing cycle (Fig. 1-2). - After a few minutes and once the optimal consistency level has been reached, relating to Fig.1...

  • Page 60: Semiautomatic Cycle With Consistency Control

    6.7.3 SEMI – AUTOMATIC CYCLE WITH CONSISTENCY CONTROL. (only for experts) Press “SEMIAUTOMATICO” (SEMI- AUTOMATIC) button to access the selection screen of the batch freezing mode (Fig. 1). The entry “Consistenza” (Consistency) is selected automatically. Press the “OK” key to access the settings menu of the batch freezing parameters (Fig.
  • Page 61 Normally the water-based fruit mixtures do not require high speed batch freezing. Then press “OK” to confirm the value of time set. The wording “OK” appears at bottom of display to confirm the correct programming Fig.1 of the semi-automatic cycle. Press “OK” again to start the cycle (Fig.

  • Page 62: Semiautomatic Cycle With Time Control

    6.7.4 SEMI–AUTOMATIC CYCLE WITH TIME CONTROL. (only for experts) Press “SEMIAUTOMATICO” (SEMI- AUTOMATIC) button to access the selection screen of the batch freezing mode (Fig. 1). Press “DOWN (▼)” to select the entry “TEMPO” (TIME). Press the “OK” key to access the settings menu of the batch freezing parameters (Fig.
  • Page 63 Then press “OK” to confirm the value of time set. The wording “OK” appears at bottom of display to confirm the correct programming of the cycle. Press “OK” again to start the cycle (Fig. 1). If high speed batch freezing has been chosen for a certain period of time (TURBO function) Fig.1 during the programming phase, at the beginning...

  • Page 64: Semi-Automatic Cycle With Temperature Control

    6.7.5 SEMI – AUTOMATIC CYCLE WITH TEMPERATURE CONTROL (for experienced users only) Insert the temperature probe in its slot on the door. Push the “SEMI-AUTOMATIC” button to enter the selection screen of the freezing mode (Fig.1). “DOWN (▼)” select Push “TEMPERATURE”...
  • Page 65 At the bottom of the display you can read “OK” confirming the correct cycle programming. Push again “OK” to start the cycle (Fig.1). When the cycle starts and when the set-up Fig.1 includes the freezing at high speed for a certain time (TURBO function), a count-down will be displayed, showing the amount of seconds or minutes left from the end of the high-speed...

  • Page 66: Standard Slush

    6.7.6 NORMAL SLUSH With machine STOP, press “GRANITA” (SLUSH) button to access the selection screen of the slush production mode (Fig. 1). The entry “Normale” (Normal) is selected automatically. Press the “OK” key to access the settings menu of the production parameters (Fig.

  • Page 67: Coffee Slush

    6.7.7 COFFEE SLUSH With machine STOP, press “GRANITA” (SLUSH) button to access the selection screen of the slush production mode (Fig. 1). The entry “Normale” (Normal) is selected automatically. Press “DOWN (▼)” to select the entry “CAFFE’” (COFFEE) (Fig. 2). Press the “OK”...

  • Page 68: Exrtraction

    6.8 EXTRACTION To extract the product at the end of a productive cycle, refer to the following instructions: - Position a cold and clean tub of adequate capacity in the corresponding seat on the supports obtained through rubber buffers. - Check that the production cycle has ended. - Unscrew the plastic knob at the centre of the door by about half a turn.

  • Page 69: Flavours Menu

    6.9 “FLAVOURS” MENU The Frigomat combined machines of the “TWIN CHEF LCD” series are programmed with a menu of 24 “flavours” with fully automatic execution. To each "flavour" corresponds its own batch freezing criteria, made of information regarding the consistency control system and the type of mixing.

  • Page 70: Flavours Menu

    6.9.1 EXECUTE A “FLAVOUR” PROGRAM Press the “MENU” key to access the main screen (fig.1). Fig.1 The entry “Gusti” (Flavours) is selected automatically. Press “OK” to access the list of work programs included in the memory (fig. 3-3). Fig.2 Press “UP (▲)” and “DOWN (▼)” to scroll the list of work programs in the memory (fig.
  • Page 71 When the first flavour on a page has been selected, pressing “UP (▲)” accesses the previous page (fig. 5-6). Fig.6 When the desired recipe has been selected, for example “BASE CREMA” (CREAM-BASED) as in the figure, press “OK” to start the corresponding cycle automatically (fig.

  • Page 72: Flavour Change Menu

    6.9.2 “CHANGE FLAVOURS” MENU (experts only) Press the “MENU” key to access the main screen (fig.1 -2). Fig.1 Press “DOWN (▼)” to select the entry “MODIFICA (CHANGE GUSTI” FLAVOURS) (fig. 2-3). Fig.2 Press “OK” to access the list of work programs included in the memory (fig.
  • Page 73 The first, automatically selected, entry refers to the choice of batch freezing method to be combined to the flavour in programming; press “UP (▲)” and “DOWN (▼)” to select the batch freezing method from possibilities: - AUTOMATIC - AUTOMATIC HARD - SEMI-AUTOMATIC - SLUSH Then press “OK”...
  • Page 74 If the TIME control method has been chosen, it is possible to set the SET of time expressed in minutes between 0 min and 30 min: press the “UP (▲)” and “DOWN (▼)” keys to increase or decrease the value. High batch freezing times correspond to higher consistencies, low times correspond to lower consistencies.

  • Page 75: Flavour Creation Menu

    6.9.3 “CREATE FLAVOURS” MENU (experts only) Press the “MENU” key to access the main screen (fig.1 -2). Press “DOWN (▼)” until selecting the entry “CREA (CREATE GUSTI” Fig.1 FLAVOURS) (fig. 2-3). Press “OK” to access the new flavour creation screen “New” (fig.2-3). The first, automatically selected, entry Fig.2 refers to the choice of batch freezing...

  • Page 76: Flavour Erase Menu

    (fig. 3-4). Attention: only the flavours created by the user appear on the list of flavours which can be cancelled; the flavours pre-set by Frigomat cannot be cancelled. Fig.3 Press “UP (▲)” and “DOWN (▼)” to scroll the list of customised flavours in the memory.

  • Page 77: Flavour Restore

    6.9.5 “RESTORE FLAVOURS” MENU (experts only) Press the “MENU” key to access the main screen (fig.1 -2). Fig.1 Press and “DOWN (▼)” until selecting entry “RIPRISTINA GUSTI” (RESTORE FLAVOURS) (fig. 2-3). Fig.2 Press “OK” to access the list of flavours included in the memory (fig. 3- Fig.3 Press “UP (▲)”...

  • Page 78: Save As

    6.10 “SAVE WITH NAME” MENU (only for experts) At the end of each procedure for changing or creating a new flavour, the user requested save programming or to perform it without saving it. If you wish the new work program to be stored and automatically added to the list of flavours in the memory, select the entry “Salva con nome”...

  • Page 79: Menu "Opzioni

    6.11 “OPTIONS” MENU 6.11.1 “OROLOGIO” [CLOCK] MENU Press the “MENU” key to access the main screen (fig.1 -2). Fig.1 Press “DOWN (▼)” to select the entry “OPZIONI” (OPTIONS). Press “OK” to access the screen of the following menu (fig. 2 - 3). Fig.2 The first entry of the menu, selected automatically,...

  • Page 80: Event Archive Menu

    6.11.2 “EVENT ARCHIVE” (only for the technician) Press the “MENU” key to access the main screen (fig.1 -2). Fig.1 Press “DOWN (▼)” to select the entry “OPZIONI” (OPTIONS). Press “OK” to access the screen of the following menu (fig. 2 - 3). Fig.2 Fig.3 Press “DOWN (▼)”...

  • Page 81: Maintenance

    However this is not enough to prevent the formation of mould and bacteria caused by insufficient or incorrect cleaning. FRIGOMAT recommends thoroughly washing and sanitizing the parts in direct contact with the product after each work shift and in compliance with hygienic standards in force in the Country where the machine is installed.
  • Page 82 Pour the maximum admitted load of cold drinking water into the tub to rinse the surfaces which were just treated with the sanitizer. • Drain the rinse water and turn the machine off. • When pre-washing is over, all the removable parts in contact with the product must be disassembled and sanitized in a separate tub.
  • Page 83 REMOVING AND CLEANING BEATER • Turn the beater a few degrees anti-clockwise by hand until the release position and then pull it upwards. Remove the O-ring remaining on the transmission shaft of the heater vessel. • Remove the scrapers, the thrust springs and pull the bottom bushing downwards.
  • Page 84 • Turn the knob of the piston to unblock it and pull it towards you. • Turn the bottom of the tap a few degrees to release it and pull it towards you. Unscrew the steel piston pin and disassemble all the parts of the piston. Remove all the O-rings.
  • Page 85 Never use any type of solvents and/or thinners to preserve the plastic parts and gaskets during washing. Chemical sanitizing products must be used in compliance with standards in force and with the utmost caution. During sanitizing operations, do not touch parts with tissues, sponges, rags or any other non-sterile material.

  • Page 86: Freezer Washing

    7.1.2 BATCH FREEZER WASHING PREWASHING • Pour maximum admitted load warm (approximately 50°C) drinking water into machine. • Press the MIXING button to start the beater motor. Let it run for about 3 min: Open the dispenser disk to drain all the wash water. Repeat the procedure until the water coming out is clear and clean.
  • Page 87 SANITIZING REMOVABLE PARTS PREPARATION OF WASHING TUB • Wash your hands well and/or wear disposable gloves. • Fill a clean tub with a sufficient amount of drinking water at approximately 50°C and the sanitizer. We suggest using the following sanitising solution: Ecolab P3 Topax-san (4% dilution = 200 ml every 5 litres of water).
  • Page 88 REMOVING AND CLEANING BEATER • Pull the beater towards you to remove it from the batch freezing cylinder. • Recover the seal gasket placed on the back of the beater. • Remove the scrapers from the beater by pressing firmly on the small fixing tooth. •...
  • Page 89 RINSING AND DRYING • Wash your hands well and/or wear disposable latex gloves. • Remove from the sanitising tank all the components which were previously disassembled, brushed and immersed. • Rinse them with plenty of cold drinking water, making sure to remove all possible leftover sanitising solution. •...

  • Page 90: Extraordinary Maintenance

    7.2 EXTRAORDINARY MAINTENANCE (INTENDED FOR QUALIFIED PERSONNEL) These operations are reserved exclusively for authorised qualified personnel. FRIGOMAT S.r.l. will not be held liable for damage to objects or harm to persons which occur due to failure to comply with the above.
  • Page 91 1=°C ITA, ENG, FRE, LCD language selection GER, SPA, CZE 0=No logo FRIGOMAT logo visualisation on LCD 1=Logo These parameters vary for each unit and variant. (**) The parameters may vary depending on the software version or customisation. It is always possible to refer to the test inspection board supplied with the machine.
  • Page 92 TECO INVERTER PROGRAMMING TABLE (**) Pitch Description Value Acceleration Time 1 03.0 Deceleration Time 1 01.5 Motor Rotation RUN control Frequency Control External control mode Frequency MAX. limit Frequency MIN limit STOP method Display parameters indic. Clamp function S1 Clamp function S2 Clamp function S3 Clamp function S4 Clamp function AIN...

  • Page 93: Programmaing Of The Omega² Freezer

    4. Press the “UP”, “DOWN” and “OK” keys to type in the password and then confirm it. If you do not know the password, contact the Frigomat assistance service. 5. When the password has been accepted, screen accesses...
  • Page 94 “OMEGA²” BOARD PROGRAMMING TABLE(**) TWIN TWIN TWIN DESCRIPTION STEP CHEF CHEF CHEF LCD 35 LCD 45 LCD 60 Machine model Slush coefficient Consistency hysteresis (%of setting) 0= 115-230/50-60/1 Voltage and frequency 1= 400-440/50-60/3 selection 2= 220/230/50-60/3 (without neutral) Sampling 1 SET OK (AUTO cycle minimum threshold) Sampling 1 Time...
  • Page 95 CONSISTENCY CALIBRATION ON OMEGA BOARD The Frigomat combined machines of the TWIN LCD series are equipped with an electronic board provided with a sophisticated microprocessor able to control the consistency of the ice cream by acquiring different parameters, among which the value of absorption of the beater motor.
  • Page 96 For any special requirement you can however vary the consistency value of the batch freezer: this operation should be carried out only by authorised technical personnel in possession of a clamp-type ammeter or capacity wattmeter and sufficient accuracy. Refer to the following instructions to calibrate the consistency: 1.

  • Page 97: Troubleshooting Instructions

    8. TROUBLESHOOTING INSTRUCTIONS 8.1 MANAGEMENT OF HEATER ALARMS MESSAGE DESCRIPTION REMEDIES The cover is open or a safety device which ALARM! stops the beater is active. Make sure that the cover is EMERGENCY HATCH The buzzer emits an intermittent acoustic closed and positioned properly.

  • Page 98: Freeezer Alarm Management

    8.2 MANAGEMENT OF BATCH FREEZER ALARMS MESSAGE DESCRIPTION REMEDIES The door is open and/or the safety grid is Make sure that the door is ALARM! lifted. assembled closed EMERGENCY HATCH The buzzer emits an intermittent acoustic properly. Check that the safety OPEN signal.

  • Page 99: Trouble-Shooting Heater

    8.3 HEATER TROUBLESHOOTING PROBLEM PROBABLE CAUSES REMEDIES Master switch open. Close the switch. The machine does not start Electrical anomaly. Contact the technician. (STOP button off). Fuses blown. Contact the technician. Verify that the Slow Flame SLOW FLAME function active. function is disabled (key LED off).

  • Page 100: Trouble-Shooting Freezer

    8.4 BATCH FREEZER TROUBLESHOOTING PROBLEM PROBABLE CAUSES REMEDIES Master switch open Close the switch. The machine does not start Electrical anomaly Contact the technician. (STOP button off) Fuses blown Contact the technician. Clean the condenser with a brush, Air-cooled machines: air condenser check functioning of the fan and dirty or fan faulty.

  • Page 101: Technical Data

    9 APPENDICI 9.1 Dati tecnici - Technical data Larghezz Peso Modello Alimentazione Condensazione Potenza Altezza Profondità Weight Model Current Cooling Power R452 Height Dept Width Gewich Modell Stromart Kühlung Nennleistung Höle Tiefe Breite Modale Tension Condensation Puissance Hauteur Profondeur Largeur Poids Modelo Tensiòn...
  • Page 102 TWIN CHEF 35 LCD TWIN CHEF 45-60 LCD APPENDICI - 2...
  • Page 103 9.2 Schema circuito frigorifero- Refrigeration circuit layout 3 - APPENDICI...

  • Page 104: Spare Parts

    To order the compressor spare parts components always indicate the model specified on the motor plate. In case of replacing the pieces, request only FRIGOMAT ORIGINAL spare parts from a dealer or Authorised Retailer. FRIGOMAT declines every liability for damages to persons and/or things deriving from the use of non-original spare parts.
  • Page 105 TWIN Chef 35-45-60 s02 Tav.1 5 - APPENDICI...
  • Page 106 TWIN Chef 35-45-60 s02 Tav.1 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN lcd A02.38175 Pannello laterale Side panel Panneau lat. Seitenblechl Panel lateral A02.38176 45-60 Pannello laterale Side panel Panneau lat. Seitenblechl Panel lateral A01.38945 Telaio Frame Châssis Gestell Armazón...
  • Page 107 TWIN Chef 35-45-60 s02 Tav.2 7 - APPENDICI...
  • Page 108 TWIN Chef 35-45-60 s02 Tav.2 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION Assieme completo Becken-Abstellsystem Apoyo cubeta Z22.38835 Pan holding assy Appuie bac compl. mensole kompl. completo B50.38828 Supporto mensole Pan support Support bac Beckenhalter Apoyo cubeta Fermo vasca “A” Pan fixing “A”...
  • Page 109 TWIN Chef 35-45-60 s02 Tav.3 9 - APPENDICI...
  • Page 110 TWIN Chef 35-45-60 s02 Tav.3 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Chef Valvola Soupape Thermostatisches Válvula A02.193 35-45-60 Thermostatic valve termostatica thermostatique Ventil termostática Orificio per valvola Orifice for Orifice suopape Öffnung für Orificio válvula A02.169 termostatica thermostatic valve thermostatique thermost.
  • Page 111 TWIN Chef 35-45-60 s02 Tav.4 11 - APPENDICI...
  • Page 112 TWIN Chef 35-45-60 s02 Tav.4 COD. DESCRIZIONE DESCRIPTION DESCRIPTION DESCRIPTION BESCHREIBUNG A10.007 Rubinetto Cock Robinet Ausgabehahn Grifo P06.085 Guarnizione Basket Joint Guarnición Dichtung A10.013 Tubo doccia Shower hose Tuyau douchette Tubo ducha Duschschlauch Terminale per A10.003 Shower terminal Terminal de douche...
  • Page 113 TWIN Chef 35-45-60 s02 400/50/3 Tav.5 13 - APPENDICI...
  • Page 114 TWIN Chef 35-45-60 s02 400/50/3 Tav.5 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Chef Arandela de P11.043 35-45-60 Anello di tenuta Seal Ring Joint Dichtung sujeccion B04.120 35-45-60 Corpo supporto Body Corp du support Gehäuse Cuerpo suporte B14.007 35-45-60...
  • Page 115 TWIN Chef 35-45-60 s02 220/60/3 Tav.6 15 - APPENDICI...
  • Page 116 TWIN Chef 35-45-60 s02 220/60/3 Tav.6 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Arandela de P11.043 35-45-60 Anello di tenuta Seal Ring Joint Dichtung sujeccion B04.120 35-45-60 Corpo supporto Body Corp du support Gehäuse Cuerpo suporte B14.007 35-45-60 Cuscinetto...
  • Page 117 TWIN Chef 35-45-60 s02 Tav.7 17 - APPENDICI...
  • Page 118 TWIN Chef 35-45-60 s02 Tav.7 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Testa di Tête L21.38086 35-45-60 Entraining head Drehkopf Cabeza de arrastro d’entraînement trascinamento P10.037 35-45-60 OR 2106 OR 2106 OR 2106 OR 2106 OR 2106 A11.38184 35-45-60...
  • Page 119 TWIN Chef 35-45-60 s02 Tav.8 19 - APPENDICI...
  • Page 120 TWIN Chef 35-45-60 s02 Tav.8 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION B11.38505 Pressostato Pressure switch Pressostat Druckwächter Presóstato Assieme tubo Pressure switch Groupe tuyau Rohr u. Druckwächter Grupo tubo Z96.35507 pressostato pipe assembly pressostat zusammen presóstato B11.37013 Termostato Thermostat Thermostat...
  • Page 121 TWIN Chef 35-45 s02 Tav.9 21 - APPENDICI...
  • Page 122 TWIN Chef 35-45 s02 Tav.9 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION P16.39544 Coperchio Cover Couvercle Deckel Tapa Tassello Magnet holding Tampon porte- P20.38398 Magnethaltedübel Espiga portaimán portamagnete boss aimant E07.37991 Magnete Magnet Aimant Magnet Imán Bewegliches B15.038 Cerniera mobile Moving hinge Fermoir mobile Bisagra móvil...
  • Page 123 TWIN Chef 60 s02 Tav.10 23 - APPENDICI...
  • Page 124 TWIN Chef 60 s02 Tav.10 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION P16.39740 Coperchio Cover Couvercle Deckel Tapa Tassello Magnet holding Tampon porte- P20.38398 Magnethaltedübel Espiga portaimán portamagnete boss aimant E07.37991 Magnete Magnet Aimant Magnet Imán Bewegliches B15.038 Cerniera mobile Moving hinge Fermoir mobile Bisagra móvil Scharnier...
  • Page 125 TWIN Chef 35-45-60 s02 Tav.11 25 - APPENDICI...
  • Page 126 TWIN Chef 35-45-60 s02 Tav.11 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Vorderes- P03.120.01 35-45-60 Isolante anteriore Front insulator Isolant antérieur Aslante anterior Isolationselement P18.37146 35-45-60 Tappo centratura Centering boss Centrage Duebel Tapon de cierre P18.37144 35-45-60 Inserto centrale...
  • Page 127 TWIN Chef 35-45-60 s02 Tav.12 27 - APPENDICI...
  • Page 128 TWIN Chef 35-45-60 s02 Tav.12 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TWIN Vite fissaggio Befestigungs- V04.37386 35-45-60 Fixing screw Vis de fixation Tornillo bottone schraube Griglia di sicurezza B61.38613 35-45-60 Grate assy SX Grille compl. SX Kompl. Bitter SX...
  • Page 129 TWIN Chef 35-45-60 s02 Tav.13 29 - APPENDICI...
  • Page 130 TWIN Chef 35-45-60 s02 Tav.13 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION L19.38015 Spina per rubinetto Bondon Stift Colada P10.017 OR 2018 OR 2018 OR 2018 OR 2018 OR 2018 P02.155 Maniglia Lever Poignée Griff Manija P02.38195 OR 3237 OR 3237...
  • Page 131 TWIN Chef 35-45-60 s02 Tav.14 31 - APPENDICI...
  • Page 132 TWIN Chef 35-45-60 s02 Tav.14 Mod. COD. TWIN DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION CHEF M02.42317 Etichetta anteriore Front label Etiquette antérieure Frontkleber Etiqueta anterior M02.42318 45-60 Etichetta anteriore Front label Etiquette antérieure Frontkleber Etiqueta anterior Scheda pulsantiera Pushbutton card Carte du tableau...
  • Page 133 TWIN Chef 35-45-60 s02 400/50/3 Tav.15 33 - APPENDICI...
  • Page 134 TWIN Chef 35-45-60 s02 400/50/3 Tav.15 Mod. COD. TWIN DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION CHEF Scheda comando Carte de E15.40615 35-45-60 Control card Bedienungskarte Tarjeta de mando bollitore commande Fusibile 5x20 Fuse 5x20 Fusible 5x20 Sicherung 5x20 Fusibile 5x20 E08.38486...
  • Page 135 TWIN Chef 35-45-60 s02 220/60/3 Tav.16 35 - APPENDICI...
  • Page 136 TWIN Chef 35-45-60 s02 220/60/3 Tav.16 Mod. COD. TWIN DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION CHEF Scheda comando Carte de E15.40615 35-45-60 Control card Bedienungskarte Tarjeta de mando bollitore commande Fusibile 5x20 Fuse 5x20 Fusible 5x20 Sicherung 5x20 Fusibile 5x20 E08.38486...
  • Page 137 NOTE / NOTES / NOTES / BEMERKUNG / NOTA...
  • Page 139 FRIGOMAT s.r.l., via 1° Maggio 26862 GUARDAMIGLIO (LO) – ITALIA tel. 0377.415011 – Fax. 0377.451079 www.frigomat.com info@frigomat.com 2016 cod. M04.40846...

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