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USE AND MAINTENANCE MANUAL -Series AGG.2014 C 136 C137 C138...
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IMPORTANT We recommend that you read this manual fully and carefully before using your appliance. It is in your interest to pay special attention to the warnings marked as follows: Failure to comply with this signal causes very serious risks for health, death, and medium and long term permanent damage.
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The following pages carry all of the indications required to perform installation, operation, adjustments and routine maintenance correctly. FRIGOMAT S.r.l. reserves the right to carry out the modifications it deems necessary to improve its product or the technical manual without prior warning, inserting the variations in the subsequent editions.
1. TRANSPORTATION, HANDLING AND STORAGE. 1.1 PRELIMINARY INSPECTION AND STORAGE The machine is transported at the risk and peril of the customer. If you notice any damage to the packaging, immediately inform the carrier. Inform the carrier immediately after opening the package if the machine is damaged even if a few days after delivery.
2. MARKING AND GRAPHIC SIGNS The machine is provided with an identification plate and several pictograms. They must be known along with the manual to guarantee safe use. Machine data plate The adhesive plate applied on the rear enables to identify the model.
Use only FRIGOMAT original spare parts when performing maintenance. The manufacturer will not be held liable for damage caused by use of non-original spare parts. Use of non-original spare parts entails automatic termination of the warranty.
4.5 ACTIVATION (INTENDED FOR QUALIFIED PERSONNEL) FRIGOMAT declines all and any liability for damage caused by failure to comply with the following indications. This lack of compliance causes the warranty to terminate. Connection of the machine to the water mains must be performed in compliance with national regulations of the Country where the machine is installed.
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• If needed, carry out an equipotential bonding, using the screw placed on the rear of the machine below the frame and marked with the symbol shown to the left. • Make sure that the cold water supply line intended for condensation has pressure values between 1 and 3 BAR and temperature between 13°...
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• Operating temperature should be between 15° and C136°C. • Humidity should be between 30 and 60%. FRIGOMAT s.r.l. will not be held liable for personal harm and/or damage to objects deriving from incorrect installation and/or by failure to comply with work Accident- prevention Standards.
5. SAFETY DEVICES Limbs shearing-prevention safety device (batch freezer): Implemented by means of a safety circuit compliant with the European directive, it intervenes when the door is opened and/or when the safety grid on the hopper is lifted, temporarily switching the machine to STOP mode.
6. OPERATION 6.1 MACHINE 1. Tank lid Closes the tank during the processing phases. It can be easily removed for cleaning. 2. Tap Allows removing the product from the heater with the possibility of pouring it straight into the underlying batch freezing cylinder.
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ASSEMBLY AND ADJUSTMENT OF THE TUB SUPPORT (optional) Assemble the two steel shelves on the support as described in figure. Pay attention to the up-down direction referring to the fixing slots on the back of the support. Position the rubber buffers on the seats as shown in figure.
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HEATER BEATER ASSEMBLY Attach the mobile scrapers to the steel structure of the beater. Make sure they are orientated correctly, perfectly mobile and that the thrust springs are positioned correctly in their seats. Insert the complete beater into the tank and carefully check that every part is correctly positioned as illustrated in the figure.
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TAP ASSEMBLY Insert the O-ring gasket into the plastic bottom and lubricate it using the Frigomat lubricant supplied. Insert the piston into the bottom as illustrated in the figure. Position the piston knob onto the rod and tighten the steel pin. Check that the piston runs easily in the seat (fig.
6.2 HEATER CONTROL PANEL 1. DISPLAY Displays the information relative to work programs and allowed adjustments. 2. STOP In whatever operating phase the machine is in, pressing the STOP key stops the machine and cancels the function in progress. 3. AGITAZIONE (MIXING)/UP (▲) This button has 2 functions: 1.
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4. SEMI-AUTOMATIC/CONFIRM (◄►) This button has 4 functions: 1. Whatever the function in progress, the pressing the SEMI-AUTOMATIC key, access is gained to the programming of the semi-automatic thermal processing cycle, were it possible to program the maximum temperature of the product in tank and time for which said temperature will be kept constant.
6.3 BATCH FREEZER CONTROL PANEL 1. DISPLAY Displays the information relative to work programs and allowed adjustments. 2. SLUSH LED The LED switches on when a slush production program is selected. 3. STOP/DOWN (▼) This button has 2 functions: 1. In whatever operating phase the machine is in, pressing the STOP key stops the machine and cancels the function in progress.
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4. MIXING/UP (▲) This button has 2 functions: 1. With the machine at STOP, pressing the MIXING key only starts the beater motor at low speed. During any other operative phase, pressing the MIXING key keeps the beater motor running at low speed and stops the compressor.
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NORMAL SLUSH (GR1) With the machine at STOP, pressing the STOP and SEMI- AUTOMATIC keys at the same time one accesses the normal slush cycle with consistency control, which enables the operator to manually select the desired level of consistency, in relation to the type of mixture used.
6.4 THERMAL PROCESSING OF MIXTURES After having installed the machine in compliance with the instructions of chapter 3 and having accurately washed and sanitised it, according to the instructions contained in chapter 7, proceed as follows to start thermal processing: - Make sure the master switch is closed and that the machine is powered correctly.
6.4.1 AUTOMATIC CYCLE 85°C - Press the 85° AUTOMATIC key to start the Fig.1 automatic heating cycle at 85°C. The key LED such as on and the instantaneous temperature of the product in tank during the entire processing cycle is shown on display (fig.1-2).
6.4.2 SEMI-AUTOMATIC CYCLE Press the SEMI-AUTOMATIC key to select Fig.1 the semi-automatic thermal treatment cycle with temperature and stand-by time control (Fig. 1). The LEDs of the UP (▲),Confirm (◄►) and DOWN (▼) keys start flashing and numbers relative to the set of temperature to be configured, between 30 and 105°C, appear on the display: press the “UP (▲)”...
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Fig.1 By selecting heating temperatures between 65° and 85°C, the machine automatically calculates the stand- by time required to guarantee absolute product hygiene. This time value can be modified at any time, but it is strongly advised against as products with excessively high bacterial loads may be obtained.
6.4.3 CHOCOLATE CYCLE Simultaneously press the STOP and SEMI- Fig.1 AUTOMATIC select semi- automatic cycle, optimised for mounting the chocolate pieces (Fig. 1). The LEDs of the UP (▲), Confirm (◄►) and DOWN (▼) keys start flashing, the Chocolate LED switches on and the numbers relative to the set of temperature to be configured, between 20 and 61℃, appear on the display: press the “UP (▲)”...
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- Once the programmed temperature is reached and any standby time has passed, the display Fig.1 flashes and the buzzer sounds intermittently, to inform the operator that it is possible to extract the product (Fig.1). If this is not possible right away, the beater will keep on mixing and the electrical heat element will hold the product at the correct temperature, thus starting the PRESERVATION...
This technology consists in yielding heat to the mixture in the tank indirectly through an exchange fluid (glycol). The fluid temperature of the bain-marie system (glycol) is programmed by Frigomat at 120°C. This temperature value is adequate for the treating most of the mixtures and also guarantees short heating times with maximum cooking temperature of the product up to 105°C.
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Fig.4 If the temperature selected by the user during programming exceeds 93°C, the SLOW FLAME function will not be accepted: the maximum admitted temperature in slow flame running (93°) will flash on the display, alternative display of 3 horizontal dashes (---) and after a few seconds, will automatically disable the SLOW FLAME function (Fig.5-6).
6.5 EXTRACTION OF BOILING MIXTURES 6.5.1 TRANSFER INTO BATCH FREEZING CYLINDER To transfer the mixture from the upper heater vessel directly into the underlying batch freezing cylinder, Fig.1 refer to the following procedure: Make sure that the amount of product you wish to pour from into the batch freezing cylinder respects the prescribed maximum and minimum values for each model (see chap.
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Fig.4 Check that the plastic sleeve is correctly lowered and perfectly in contact with the metal hopper lid (Fig.4). If the product to be poured is fluid (e.g.: ice cream mixture), ensure to have mounted the flow reducer ring inside the tap (Fig.5). In the presence of liquid mixtures, always use the flow reducer ring to avoid that, during transfer operation, the product completely floods the hopper...
6.5.2 TRANSFER INTO SEPARATE CONTAINER Fig.1 If you wish to transfer the product from the heater vessel to an external container, do as follows: Ensure amount product transferred is compatible with the useful capacity of the container of destination. Make sure the heater tap is in the diagonal position to allow the product to flow directly into the container you wish to use.
6.6 ICE CREAM AND SLUSH PRODUCTION After having installed the machine in compliance with the instructions of chapter 3 and having accurately washed and sanitised it, according to the instructions contained in chapter 7, proceed as follows to start ice cream making: Fig.1 - Make sure that the gate valve of cold water for condensation is open.
6.6.1 AUTOMATIC CYCLE Fig.1 - Press the AUTOMATIC key to start the automatic batch freezing cycle (Fig. 1). - The AUT message is viewed on the display for a few seconds to confirm the automatic cycle has been selected (Fig. 2); subsequently, during batch freezing, the instantaneous consistency numerical value is displayed.(Fig.
6.6.2 SEMI – AUTOMATIC CYCLE WITH CONSISTENCY CONTROL. (only for experts) Press the SEMI-AUTOMATIC key to select Fig.1 the semi-automatic batch freezing cycle with consistency control (Fig. 1). The LEDs of the UP (▲), Confirm (◄►) and DOWN (▼) keys light up and the numbers relative to the consistency setting to be configured, expressed by a numerical value...
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During the maintenance phases of the reached consistency setting, the indicator of Fig.7 the SEMI-AUTOMATIC key flashes (Fig.7). It is possible to go to the product extraction phase at any time. In order to correct any initial programming errors, during the execution of the semi- automatic cycle it is always possible to vary the consistency setting via the following Fig.8...
6.6.3 SLUSH Fig.1 With the machine at STOP, press the STOP and SEMI-AUTOMATIC keys at the same time to access the slush production program with consistency control and continuous mixing (Fig. The SLUSH LED switches on to signal that one has accessed the SLUSH mode.
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It is possible to go to the product extraction Fig.7 phase at any time. In order to correct any initial programming errors, during the execution of the SLUSH cycle it is always possible to vary the consistency setting via the following procedure: Fig.8 With the cycle in progress, press the STOP and - AUTOMATIC keys again (Fig.
6.6.4 COFFEE SLUSH Fig.1 With the machine at STOP, press the STOP and AUTOMATIC keys at the same time to access the slush production program with time control and cyclical mixing (Fig. 1). The SLUSH LED switches on to signal that one has accessed the SLUSH mode.
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Fig.5 In order to correct any initial programming errors, during the execution of the COFFEE SLUSH cycle it is always possible to vary the time setting via the following procedure: With the cycle in progress, press the STOP and AUTOMATIC keys again (Fig. 5). The LEDs of the UP (▲), CONFIRM (◄►) and DOWN (▼) keys light up and the numbers...
6.7 EXTRACTION To extract the product at the end of a productive cycle, refer to the following instructions: - Position a cold and clean tub of adequate capacity on the front shelf of the machine. - Check that the production cycle has ended. - Unscrew the plastic knob at the centre of the door by about half a turn.
However this is not enough to prevent the formation of mould and bacteria caused by insufficient or incorrect cleaning. FRIGOMAT recommends thoroughly washing and sanitizing the parts in direct contact with the product after each work shift and in compliance with hygienic standards in force in the Country where the machine is installed.
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• Pour the maximum admitted load of cold drinking water into the tub to rinse the surfaces which were just treated with the sanitizer. • Drain the rinse water and turn the machine off. • When pre-washing is over, all the removable parts in contact with the product must be disassembled and sanitized in a separate tub.
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REMOVING AND CLEANING BEATER • Turn the beater a few degrees anti-clockwise by hand until the release position and then pull it upwards. Remove the O-ring remaining on the transmission shaft of the heater vessel. • Remove the scrapers, the thrust springs and pull the bottom bushing downwards.
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• Turn the knob of the piston to unblock it and pull it towards you. • Turn the bottom of the tap a few degrees to release it and pull it towards you. Unscrew the steel piston pin and disassemble all the parts of the piston. Remove all the O-rings.
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Never use any type of solvents and/or thinners to preserve the plastic parts and gaskets during washing. Chemical sanitizing products must be used in compliance with standards in force and with the utmost caution. During sanitizing operations, do not touch parts with tissues, sponges, rags or any other non-sterile material.
7.1.2 BATCH FREEZER WASHING PREWASHING • Pour maximum admitted load warm (approximately 50°C) drinking water into machine. • Press the MIXING button to start the beater motor. Let it run for about 3 min: Open the dispenser disk to drain all the wash water. Repeat the procedure until the water coming out is clear and clean.
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SANITIZING REMOVABLE PARTS PREPARATION OF WASHING TUB • Wash your hands well and/or wear disposable gloves. • Fill a clean tub with a sufficient amount of drinking water at approximately 50°C and the sanitizer. • Prepare the supplied brush and the OR disassembly We suggest using the following sanitising solution: Ecolab P3 Topax-san...
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• Pull the beater towards you to remove it from the batch freezing cylinder. • Recover the seal gasket placed on the back of the beater. • Remove the scrapers from the beater by pressing firmly on the small fixing tooth. •...
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RINSING AND DRYING • Wash your hands well and/or wear disposable latex gloves. • Remove from the sanitising tank all the components which were previously disassembled, brushed and immersed. • Rinse them with plenty of cold drinking water, making sure to remove all possible leftover sanitising solution. •...
7.2 EXTRAORDINARY MAINTENANCE (INTENDED FOR QUALIFIED PERSONNEL) These operations are reserved exclusively for authorised qualified personnel. FRIGOMAT S.r.l. will not be held liable for damage to objects or harm to persons which occur due to failure to comply with the above.
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“MEB²” BOARD PROGRAMMING TABLE (**) DESCRIPTION C136-37-38 STEP 1= C136-37-38 Model Selection 2= MIX 8 Tank probe correction (TEV) -10° +10° 0,5°C Probe correction -10° +10° 0,5°C fluid (TEF) Tank overtemperature -10° +10° 0,5°C compensation when TEV>40°C TEF Control Lim. in SEMI- 30°...
“EXTRACTION” (◄►)” keys simultaneously to type in the password and then confirm it.(Fig. 2). If you do not know the password, contact the Frigomat assistance service. 5. When the password has been accepted, the screen accesses the list of programming steps directly.
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“OMEGA²” BOARD PROGRAMMING TABLE(**) DESCRIPTION STEP C136 C137 C138 Machine model Slush coefficient Consistency hysteresis (%of setting) 0= 115-230/50-60/1 Voltage and frequency 1= 400-440/50-60/3 selection 2= 220/230/50-60/3 (without neutral) Sampling 1 SET OK (AUTO cycle minimum threshold) Sampling 1 Time 4,5,6,7,8,9,10,11,12,13,1 (AUTO cycle) 4,15,16,17,18,20,22 sec.
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30 to 250, directly proportional to the hardness of ice cream. Each machine is tested and calibrated by FRIGOMAT with a mixture with standard features at an absorption value of the beater motor referred to 240 numbers of hardness. This value is shown on the test sheet that accompanies the machine (see test sheet at the following entry: BEATER AMPERE @SET240);...
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2. Locate the cable that passes through the current transformer (identified with L1 - see electrical diagram) and connect the clamp-type ammeter. This way you can measure the absorption of the beater motor. 3. Fill the cylinder with ice cream mixture in the maximum amounts admitted for each model.
8. TROUBLESHOOTING INSTRUCTIONS 8.1 MANAGEMENT OF HEATER ALARMS MESSAGE DESCRIPTION REMEDIES Absent or lifted. Make sure that the lid is The buzzer emits an intermittent acoustic assembled lowered signal. properly. Wait a few minutes and then A motor circuit breaker or the transformer press STOP to restore machine fuse has intervened.
8.2 MANAGEMENT OF BATCH FREEZER ALARMS MESSAGE DESCRIPTION REMEDIES The door is open and/or the safety grid is Make sure that the door is lifted. assembled closed The led flashes and the buzzer emits an properly. Check that the safety intermittent acoustic signal.
8.3 HEATER TROUBLESHOOTING PROBLEM PROBABLE CAUSES REMEDIES Master switch open. Close the switch. The machine does not start Electrical anomaly. Contact the technician. (STOP button off). Fuses blown. Contact the technician. Verify that the Slow Flame SLOW FLAME function active. function is disabled (key LED off).
8.4 BATCH FREEZER TROUBLESHOOTING PROBLEM PROBABLE CAUSES REMEDIES Master switch open. Close the switch. The machine does not start Electrical anomaly. Contact the technician. (STOP button off). Fuses blown. Contact the technician. Clean the condenser with a brush, Air-cooled machines: air condenser check functioning of the fan and dirty or fan faulty.
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9.3 IMPIANTO ELETTRICO / ELECTRIC SYSTEM / GROUPE ELECTRIQUE / ELEKTRISCHE ANLAGE / INSTALACION ELECTRICA Lo schema elettrico funzionale ed il lay-out del box elettrico, specifico per ogni modello, è collocato sulla parte esterna del coperchio del box stesso. The functional wiring diagram and the electric box lay-out, different for each model are located on the box cover.
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In case it is necessary to replace a component, always ask a distributor or an authorized retailer for ORIGINAL spare parts. FRIGOMAT declines any liability for damages to people and/or things due to employment of non-original spare parts.
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C136-37-38 s04 Tav.12 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION L19.38015 Spina per rubinetto Bondon Stift Colada P10.017 OR 2018 OR 2018 OR 2018 OR 2018 OR 2018 P02.155 Maniglia Lever Poignée Griff Manija P02.38195 OR 3237 OR 3237 OR 3237 OR 3237 OR 3237 Z82.38951...
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