Frigomat Titan LCD 01 Series Manual Of Use And Maintenance
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Frigomat Titan LCD 01 Series Manual Of Use And Maintenance

Electronic horizontal batch freezer
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ELECTRONIC HORIZONTAL BATCH FREEZER
MANUAL OF USE AND
MAINTENANCE
Series 01
Titan
35
Titan
45
Titan
60
Titan
75
Titan
100

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  • Page 1 ELECTRONIC HORIZONTAL BATCH FREEZER MANUAL OF USE AND MAINTENANCE Series 01 Titan Titan Titan Titan Titan...
  • Page 2 FRIGOMAT S.r.l. reserves the right to carry out all changes necessary to improve its product or manual without prior notice and to insert them in the subsequent issues.
  • Page 3 IMPORTANT We recommend carefully reading this manual before using your FRIGOMAT machine. In your own interest, pay close attention to the following warnings: The non-observance of this warning can jeopardize the user’s health and the correct operation of the machine.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. TRANSPORT, HANDLING AND STORAGE …………..…………………. Preliminary inspection ………………………………………… Packing dimensions ………………………………………… 2. MARKINGS AND GRAPHICS ………………………………………… 3. INSTALLATION ………………………………………… 3.1 Field of use ………………………………………… 3.2 Limits of use ………………………………………… 3.3 Machine outfit ………………………………………… 3.4 Commissioning ………………………………………… 4.

  • Page 5: Transport, Handling And Storage

    1 T R A N P O R T , H A N D L IN G A N D S T O R A G E . 1.1 PRELIMINARY INSPECTION The machine travels at the customer’s risk. In case packing is damaged, immediately inform the carrier.

  • Page 6: Markings And Graphics

    STOP position, the main switch is off and/or the multipolar plug disconnected. FRIGOMAT S.r.l. declines any liability for accidents deriving from an improper use of the machine due to the non-compliance with the above-mentioned recommendations.
  • Page 7 Warning! Do not touch with hands. The following plate placed on the back of air-cooled machines shows that cleaning operations on the heat exchanger shall be carried out only by means of a brush or an exhauster. Warning! High voltage inside, danger of fulguration. The following plate is placed on the electric box cover and warns the operator that in no case the cover must be removed avoiding this way the risk of...

  • Page 8: Installation

    3.3 MACHINE OUTFIT Cleaning rod Door gasket Stiff paddle Door closure gasket Agitator scraping blades FRIGOMAT lubricant Plugs for agitator centering device Manual of use and maintenance Door closure spring Declaration of conformity Stuffing box for agitator Warranty certificate Basket dismantling tool 3.4 COMMISSIONING...
  • Page 9 • Arrange the connection of the yellow-green wire to a good earth connection. • Put the machine metallic parts to earth by means of the appropriate equipotent fastening screw located on the back under the frame and marked by the symbol showed on the left. •...
  • Page 10 35°C. • The ideal humidity shall range between 30 and 60%. FRIGOMAT s.r.l. declines any liability for damages to persons and/or things due to a wrong installation and/or the non-compliance with the accident prevention standards in the place of work. Never touch the machine with hands, both when it is on duty and during cleaning and maintenance operations, without making sure that the machine has been stopped by means of pushbutton STOP and the main switch has been turned off.

  • Page 11: Safety Devices

    4. SAFETY DEVICES Shearing-prevention system: realized by means of a safety circuit in conformity with the European standard; it intervenes when the door is opened and/or the grid on the hopper is lifted and temporarily switches the machine to STOP. The following message appears on the display “ALARM.

  • Page 12: Operation

    5. OPERATION 5.1 CONTROLS 1. Object-holding compartment It is used to lay topping and crumbs containers and everything is used for decorations. 2. Hand-held shower unit Equipped with a pulling-out flexible hose, it allows the operator to wash the cylinder and the agitator.

  • Page 13: Assembly And Adjustment Of Basin Supports

    5.2 ASSEMBLY AND ADJUSTMENT OF BASIN SUPPORT Assemble the two steel brackets as shown in the picture. Pay attention to UP and DOWN direction with reference to the fixing slots on the back of the support. Place the rubber pads in their seats as shown in the picture.

  • Page 14: Control Panel

    5.3 CONTROL PANEL 13 - ENGLISH...
  • Page 15 1. AGITATION When the machine is set to STOP, press AGITATION to start the agitator motor only at low speed; in any other operating phase of the machine, when AGITATION is pressed, the agitator motor remains in function at low speed and the compressor stops. To stop agitation, press pushbutton STOP.
  • Page 16 6. AUTOMATIC HARD CYCLE With the machine set to STOP, press AUTOMATIC HARD to start the agitator motor at low speed. After a few seconds the compressor motor, the motor fans (for air-condensed machines only) and the electronic module for consistency control start. This last one allows reaching the best ice-cream consistency, independently from the kind of mixture used, provided that is within the minimum and maximum quantities allowed by the machine capacity.
  • Page 17 10. OK In programming, press OK to confirm the selection of the menu item or selected parameter value. 11. TURBO / CANCEL This pushbutton carries out 2 functions: 1. During batch freezing (both in automatic and semi-automatic cycles) press TURBO to switch the machine to high speed for 15”.

  • Page 18: Ice-Cream Production

    5.4 ICE-CREAM PRODUCTION After the machine has been installed according to the instructions reported in chapter 3 and carefully cleaned and sanitized according to the instructions reported in charter 6, proceed as follows to start up the ice-cream production: Check that the master switch is closed, the STOP button is lighted up and the water supply cock is open.

  • Page 19: Automatic Cycle

    5.4.1 AUTOMATIC CYCLE The consistency value is visualized on the display during the whole batch freezing cycle. fter a few minutes and after the best possible compromise between the batch freezing time and the consistency, in relation to the type and quantity of mixture used has been reached, the compressor stops, the display visualizes the message “Extract”...

  • Page 20: Automatic Hard Cycle

    5.4.2 AUTOMATIC HARD CYCLE Press AUTOMATIC HARD to start up batch freezing. display during the whole batch freezing cycle. After a few minutes and after the best possible compromise between the batching time and the consistency, in relation to the type and quantity of mixture used has been reached, the compressor stops, the display visualizes the message “Extract”...

  • Page 21: Semiaut. Cycle With Consistency Control

    5.4.3 SEMI – AUTOMATIC CYCLE WITH CONSISTENCY CONTROL. Press “SEMIAUTOMATIC” to enter the batch freezing selection screen. The item “Consistency” is default. Press “OK” to enter the batch freezing parameter set-up menu. The first item, automatically selected, is the consistency SET expressed by a number ranging from 60 to 250: press “UP (▲)”...
  • Page 22 Then press “OK” to confirm the set-up time value. On the bottom of the display the message “OK” appears confirm correct cycle programming. Press “OK” again to start the cycle up. If during programming you have selected to batch freeze at high speed (TURBO function) for a certain period of time, at the beginning of the cycle the count-down of how many seconds or minutes it takes to the end of high-...

  • Page 23: Semiaut. Cycle With Time Control

    5.4.4 SEMI – AUTOMATIC CYCLE WITH TIME CONTROL. With the machine in STOP mode, press “SEMIAUTOMATIC” enter batch freezing mode selection screen. Press “DOWN (▼)” to select “TIME”. Press “OK” to enter the batch freezing parameters set-up menu. The first default item is the time SET expressed in minutes and ranging between 0’...
  • Page 24 Then press “OK” to confirm the set-up time value. On the bottom of the display the message “OK” appears confirm correct cycle programming. Press “OK” again to start the cycle up. If during programming you have selected to batch freeze at high speed (TURBO function) for a certain period of time, at the beginning of the cycle the count-down of how many seconds or minutes it takes to the end of high-...

  • Page 25: Slush Production

    5.5 SLUSH PRODUCTION. 5.5.1 NORMAL SLUSH With the machine in STOP mode, press “SLUSH” to enter the slush production mode selection screen. The item “Normal” is defaulted. Press “OK” to enter the production parameter set-up menu. The first default item is the consistency SET expressed by a numerical value ranging between 120 and 180: press “UP (▲)”...

  • Page 26: Coffee Slush

    5.5.2 COFFEE SLUSH With the machine in STOP mode, press “SLUSH” to enter the slush production mode selection screen. The item “Normal” is defaulted. Press “DOWN (▼)” to select “COFFEE”. Press “OK” to enter the production parameter set-up menu. The first default item is the time SET expressed in minutes and ranging between 0’...

  • Page 27: Flavours" Menu

    5.6 “FLAVOURS” MENU Frigomat batch freezers of the series “TITAN LCD” are programmed with a 24 “flavours” menu and a completely automatic execution. Each “flavour” has its own batch freezing criterium, composed of the information on the consistency control system and the agitation type.

  • Page 28: Flavours" Menu

    5.6.1 EXECUTING A “FLAVOUR" PROGRAM. Fig.1 Press “MENU” to enter the main screen (fig. 1). Fig.2 “Flavours” is defaulted. Press “OK” to enter list stored working programs (fig.2-3). Fig.3 Press “UP (▲)” and “DOWN (▼)” to scroll list stored working program (fig.3).
  • Page 29 Fig.6 When the first flavour of a page is selected, press “UP (▲)” to return to the previous page (fig. 5 - 6). Fig.7 After the desired recipe, for example “CREME BASE” as shown in the figure, has been selected, press “OK” to automatically start the cycle up (fig.

  • Page 30: Flavour Change" Menu

    5.6.2 “FLAVOUR CHANGE” MENU Fig.1 Press “MENU” to enter the main screen (fig. 1 - 2). Fig.2 Press “DOWN (▼)” select “FLAVOUR CHANGE” (fig. 2 - 3). Fig.3 Press “OK” to enter the list of stored working programs (fig. 3 - 4). Press “UP (▲)”...
  • Page 31 The first defaulted item concerns the selection of the batch freezing mode to be coupled with the programmed flavour; press “UP (▲)” and “DOWN Fig.5 (▼)” to select the batch freezing mode among the four ones available: - AUTOMATIC - AUTOMATIC HARD - SEMI-AUTOMATIC - SLUSH Then press “OK”...
  • Page 32 If the TIME control mode has been selected, it is possible to set up the time SET expressed in minutes and Fig.8 ranging from 0’ to 30’: press “UP (▲)” and “DOWN (▼)” to increase or decrease the value. Longer batch freezing times...

  • Page 33: Flavour Creation" Menu

    5.6.3 “FLAVOUR CREATION” MENU Fig.1 Press “MENU” to enter the main screen (fig. 1 - 2). Press “DOWN (▼)” select “FLAVOUR CREATIONS” (fig. 2 - 3). Fig.2 Press “OK” to enter the screen for the creation of a new flavour - “New”(fig. 2 - 3).

  • Page 34: Flavour Cancel" Menu

    Attention: the list of flavours, which can be cancelled, reports only the ones created by the user; it is not possible to cancel the flavours preset by Frigomat. Press “UP (▲)” and “DOWN (▼)” to Fig.4 scroll the list of customized flavours stored in the machine.

  • Page 35: Flavour Restore" Menu

    5.6.5 “FLAVOUR RESTORE” MENU Fig.1 Press “MENU” to enter the main screen (fig. 1 - 2). Fig.2 Press “DOWN (▼)” select “FLAVOUR RESTORE” (fig. 2 - 3). Fig.3 Press “OK” to enter the list of stored flavours (fig. 3 - 4). Press “UP (▲)”...

  • Page 36: Save As

    5.7 “SAVE AS…” MENU At the end of each new flavour creating procedure, user prompted to save the programming or Fig.1 execute it without saving it. If you want that the new working program is stored and therefore added to the list of stored flavours, select “Save with name”...

  • Page 37: Clock" Menu

    5.8 “CLOCK” MENU Fig.1 Press “MENU” to enter the main screen (fig. 1 - 2). Fig.2 Press “DOWN (▼)” select “OPTIONS”. Press “OK” to enter the subsequent menu screen (fig. 2 - 3). Fig.3 The first default item, is “CLOCK CHANGE”.

  • Page 38: Event Archive" Menu

    5.9 “EVENT ARCHIVE” MENU Fig.1 Press “MENU” to enter the main screen (fig. 1 - 2). Fig.2 Press “DOWN (▼)” select “OPTIONS”. Press “OK” to enter the next menu screen (fig. 2 - 3). Fig.3 Press “OK” to enter the next screen (fig.

  • Page 39: Maintenance

    In case of troubles, make sure that they are not caused by a lack of servicing. On the contrary, ask for the intervention of a FRIGOMAT customer service. In case it is necessary to replace a piece, always ask a distributor or an authorized retailer for original spare parts.
  • Page 40 11. Lubricate the O-rings and the stuffing box with FRIGOMAT lubricant for food industry only, which is provided as standard. Once a week, it is advisable to rotate the agitator stuffing box so that the rubber elasticity can be recovered.

  • Page 41: Maintenance Of Agitator And Gaskets

    Each time the machine is cleaned, it is necessary to also all rubber gaskets with FRIGOMAT food Vaseline lubricant (provided as standard) or similar and also carry out the periodical turnover with the ones supplied with the machine. ENGLISH - 40...

  • Page 42: Extraordinary Maintenance

    MAINTENANCE (ADDRESSED QUALIFIED PERSONNEL) Only qualified and authorized personnel must carry out these operations. FRIGOMAT S.r.l. cannot be held responsible for damages to things or people caused by non-compliance with the above-mentioned regulations. 6.2.1 REFRIGERATING UNIT In case of machine with water-cooled condenser it is necessary to run off the circuit if temperature is expected to fall beneath 0°...

  • Page 43: Electronic Card Programming And Language Selection

    Insert password (to obtain the password please get in contact with FRIGOMAT customer assistance service). To insert the numbers press “UP (▲)” and “DOWN (▼)”, then press “OK” to confirm the password. 3. The first programming step P1 is selected automatically and flashes.
  • Page 44 (number decrease) Anti-ice-cream % consistency function at center (% numbers of increase) Batch freezing 0 = 35 min. Time-out alarm 1= 20 min. Display filter 0= off 1= on Language I-E-F-D-S Frigomat logo 0= off 1= on 43 - ENGLISH...

  • Page 45: Lcd Contrast Adjustment

    5. Press “OK” to confirm and exit the contrast adjustment function. 6.2.5 CONSISTENCY CALIBRATION ON OMEGA CARD FRIGOMAT electronic batch freezers series TITAN LCD are equipped with an electronic card with a sophisticated microprocessor that enables to control the ice-cream consistency through the acknowledgement of different parameters, such as the agitator motor power consumption.
  • Page 46 pushbuttons light up and the display visualises the consistency numeric value, which increases while the machine is working. 7. Press “UP (▲)” and “DOWN (▼)” to respectively increase and decrease this number and adjust the consistency. 8. Once the desired consistency has been reached, the expected value can be read on the clamp meter.

  • Page 47: Force Initialization (Reset)

    6.2.6 FORCED INITIALIZATION (RESET) In some cases it may be necessary to reset the store data to restore the correct functioning of the OMG electronic card and the LCD pushbutton panel. To perform this operation, it is necessary to remove the panels and act on the electronic card inside the electric box while the machine is under voltage.

  • Page 48: Trouble-Shooting

    TROUBLESHOOTING INSTRUCTIONS 7.1 ALARM MANAGEMENT MESSAGE DESCRIPTION REMEDIES Make sure that the door ALARM! The door is open or the protection grid on the is closed and the hopper is not completely lowered. EMERGENCY DOOR protection grid on the An intermittent beep is released. OPEN hopper is lowered.

  • Page 49: Troubleshooting

    7.2 TROUBLESHOOTING TROUBLE POSSIBLE CAUSES REMEDIES The machine does not start Electric trouble Send for a technician (STOP button ON without active alarms) Incorrect power supply Check phases Master switch open Turn the switch off The machine does not start (STOP pushbutton off) Burnt fuses Check and replace...
  • Page 50 8 APPENDICES 8.1 Machine Specification MODELLO MODEL TITAN LCD TITAN LCD TITAN LCD TITAN LCD TITAN LCD MODELE MODELL MODELO Dimensioni Size Dimmension 55x67x143 h 60x67x143 h 60x77x143 h äussere (cm) (cm) (cm) Abmessung Dimensiòn Peso netto Net weight Poids net 250 kg 290 kg 310 kg...
  • Page 51 8.2 Refrigerant circuit diagram APPENDICI - 2...
  • Page 52 8.3 ELECTRIC SYSTEM The functional wiring diagram and the electric box lay-out, different for each model are located on the box cover. 3 - APPENDICI...
  • Page 53 In case it is necessary to replace a component, always ask a distributor or an authorized retailer for ORIGINAL spare parts. FRIGOMAT declines any liability for damages to people and/or things due to employment of non-original spare parts.
  • Page 54 TITAN lcd 35-45-60-75-100 s01 Tav.1/8 5 - APPENDICI...
  • Page 55 TITAN lcd 35-45-60-75-100 Tav.1/8 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TITAN lcd A02.38761 35-45-60-75 Pannello laterale Side panel Panneau lat. Seitenblech Panel lateral A02.38778 Pannello laterale Side panel Panneau lat. Seitenblech Panel lateral Z65.38915 35-45 Cappello+vaschetta Cover+pan Couvercle+ Deckel+Abstellfach Tapa+cuba Z65.38916 60-75...
  • Page 56 TITAN lcd 35-45-60-75-100 s01 Tav.2/8 7 - APPENDICI...
  • Page 57 TITAN lcd 35-45-60-75-100 Tav.2/8 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION Assieme completo Becken-Abstellsystem Apoyo cubeta Z22.38835 Pan holding assy Appuie bac compl. mensole kompl. completo B50.38828 Supporto mensole Pan support Support bac Beckenhalter Apoyo cubeta P01.38833 Fermo vasca “A” Pan fixing “A” Ferme-bac ”A”...
  • Page 58 TITAN lcd 35-45-60-75-100 s01 Tav.3/8 9 - APPENDICI...
  • Page 59 TITAN lcd 35-45-60-75-100 Tav.3/8 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TITAN lcd Valvola Soupape Thermostatisches Válvula A02.189 Thermostatic valve 35-45-60-75-100 termostatica thermostatique Ventil termostática Orificio per valvola Orifice for Orifice suopape Öffnung für Orificio válvula A02.169 termostatica thermostatic valve thermostatique thermost.
  • Page 60 TITAN lcd 35 s01 Tav.4/8 11 - APPENDICI...
  • Page 61 TITAN lcd 35 Tav.4/8 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION Valvola Soupape Thermostatisches Válvula A02.189 Thermostatic valve termostatica thermostatique Ventil termostática Orificio per valvola Orifice for Orifice suopape Öffnung für Orificio válvula A02.169 termostatica thermostatic valve thermostatique thermost. Ventil termostática A06.151 Gruppo isolamento Insulation unit...
  • Page 62 TITAN lcd 35-45-60-75-100 s01 Tav.5/8 13 - APPENDICI...
  • Page 63 TITAN lcd 35-45-60-75-100 s01 Tav.5/8 COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION A10.007 Rubinetto Cock Robinet Ausgabehahn Grifo P06.085 Guarnizione Basket Joint Dichtung Guarnición Portagomma Hose connector Porte-caoutchouc Gummihalter Portagoma P09.38929 1/2” X 13 1/2” X 13 1/2” X 13 1/2” X 13 1/2”...
  • Page 64 TITAN lcd 35-45-60-75-100 s01 Tav.6/8 15 - APPENDICI...
  • Page 65 TITAN lcd 35-45-60-75-100 Tav.6/8 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TITAN lcd V17.37933 Seeger DI90 Seegerring Seeger Seegerring Seeger 35-45-60-75-100 B14.007 Cuscinetto Bearing Galet Kugellager Cojinete 35-45-60-75-100 B04.131 Chiavetta Clavette Keil Chaveta 35-45-60-75-100 L21.38699 35-45-60 Perno condotto Driven pin Bolzen Pernio canal B04.106...
  • Page 66 TITAN lcd 35-45-60-75-100 s01 Tav.7/8 17 - APPENDICI...
  • Page 67 TITAN lcd 35-45-60-75-100 Tav.7/8 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TITAN lcd Vorderes- P03.120.01 Isolante anteriore Front insulator Isolant antérieur Aslante anterior 35-45-60-75-100 Isolationselement P18.37146 Tappo centratura Centering boss Bouchon de centrage Duebel Tapon de cierre 35-45-60-75-100 P18.37144 Inserto centrale Central insert Bouchon Einsatz...
  • Page 68 TITAN lcd 35-45-60-75-100 s01 Tav.8/8 19 - APPENDICI...
  • Page 69 TITAN lcd 35-45-60-75-100 Tav.8/8 Mod. COD. DESCRIZIONE DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIPTION TITAN lcd M02.38741 Etichetta anteriore Front label Etiquette antérieure Frontkleber Etiqueta anterior M02.38755 Etichetta anteriore Front label Etiquette antérieure Frontkleber Etiqueta anterior M02.38763 Etichetta anteriore Front label Etiquette antérieure Frontkleber Etiqueta anterior M02.38839...
  • Page 70 NOTES...
  • Page 71 Attachment to the User’s and Maintenance Manual FRIGOMAT ice cream machines 1) LOUDNESS SOUND EMISSION LEVEL IN DECIBEL (measurement method A) As per directive 89/392 standard EN 23741 (Weighted equivalent continuous acoustic pressure level A) MODEL LEVEL (A) MODEL LEVEL (A) Kream 2,5 <...
  • Page 72 FRIGOMAT s.r.l., via 1° Maggio 26862 GUARDAMIGLIO (LO) – ITALIA tel. 0377.415011 – Fax. 0377.451079 www.frigomat.com info@frigomat.com MARCH 2007 cod. M04.38751...

This manual is also suitable for:

Titan lcd 35Titan lcd 45Titan lcd 100Titan lcd 60Titan lcd 75

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