Related Manuals for Banner DF-G2 Series
Summary of Contents for Banner DF-G2 Series
- Page 1 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Instruction Manual Original Instructions 193602 Rev. C 21 April 2017 © Banner Engineering Corp. All rights reserved 193602...
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Page 2: Table Of Contents
4 IO-Link Interface ................................23 5 Specifications ................................24 5.1 Excess Gain Curves ....................................24 5.2 Beam Patterns ..................................... 27 5.3 Dimensions ......................................29 6 Accessories ..................................30 6.1 Quick-Disconnect Cordsets ................................. 30 7 Banner Engineering Corp. Limited Warranty ........................32... -
Page 3: Product Description
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 1 Product Description Advanced Sensor with Dual Discrete Outputs and IO-Link Communication for Use with Plastic and Glass Fiber Optic Assemblies • Response speeds of: 50 µs, 250 µs, 500 µs, 1000 µs and 2000 µs allow for optimization for fast responses, long distance applications, or noisy environments •... -
Page 4: Top Panel Interface
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Figure 1. DF-G2 IO Link Model Features 1. Output LED 2. CH1/CH2 Switch 3. RUN/PRG/ADJ Mode Switch 4. Lever Action Fiber Clamp 5. Red Signal Level 6. -
Page 5: Installation Instructions
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 2 Installation Instructions 2.1 Mounting Instructions Mount on a DIN Rail 1. Hook the DIN rail clip on the bottom of the DF-G2 over the edge of the DIN rail (1). 2. -
Page 6: Fiber Adapters
Note: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder. Align the fibers to the end of the adaptors. Banner includes the adapters with all fiber assemblies. -
Page 7: Operating Instructions
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3 Operating Instructions 3.1 Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker button is disabled during RUN mode, except when using Window SET. 3.2 Program Mode Program (PRG) mode allows the following settings to be programmed in the DF-G2. - Page 8 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link CH 1 Factory Default Settings: Setting Factory Default Out SEL1 tch SEL1 2-pt tch rESP SPd 250 us OFSt Pct1 10 Pct Auto thr1 dLY SEL1 SEnS SEL1 high diSP rEAd...
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Page 9: Output Selection
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link CH 2 Factory Default Settings: Setting Factory Default Out SEL2 tch SEL2 2-pt tch OFSt Pct2 10 Pct Auto thr2 dLY SEL2 SEnS SEL2 high Figure 5. -
Page 10: Response Speeds
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3.2.3 Response Speeds Description Response Speed Repetition Repeatability Cross-Talk Energy Efficient Maximum Range, Maximum Range, Red 3 IR850 4 Period Avoidance Light Resistance Fast 50 us 12 us 12 us Standard... -
Page 11: Delays/Timers
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3.2.6 Delays/Timers ON/OFF Delays and ON/OFF One-Shot timers can be programmed independently for both CH1 Output and CH2 for a time period between between 1 - 9999 ms (a value of 0 disables the delay/timer). -
Page 12: Sync Master/Slave
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Note: For NPN models, the remote input pulses are active low as shown in the following figures. For PNP models, the remote input pulses are active high and are inverted from the following figures. Remote NOTE: Follow procedure for the selected TEACH/SET method Input... - Page 13 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link • Dark SET • Calibration SET Two-Point TEACH • Establishes a single switching threshold • Threshold can be adjusted by using the "+" and "-" rocker button (Manual Adjust) Two-Point TEACH is used when two conditions can be presented statically to the sensor.
- Page 14 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3. Teach the second condition. Method Action Result SET Button TEACH Accepted a. Present the second condition. Displays alternate "PASS" and % Minimum b. Click the SET rocker button. Difference 7 ;...
- Page 15 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Note: TEACH Selection must be programmed to dYn tcH. 1. Enter Adjust Mode. Method Action Result SET Button 8 Set Mode switch to ADJ Display: Red - Signal Level; Green - Threshold Remote Input 9 No action required;...
- Page 16 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Window SET • Sets window thresholds that extend a programmable % offset above and below the presented condition • All other conditions (lighter or darker) cause the output to change state •...
- Page 17 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button • Present sensing condition Threshold Condition Accepted Displays read "wInd SEt" then alternate "PASS" • Click the SET rocker button with % Offset 13 ;...
- Page 18 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Threshold Position Sensor positions threshold a programmable % offset below the presented condition Output OFF Output ON Darkest Most Light Condition (no signal) (saturated Presented signal) Figure 12.
- Page 19 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green - Threshold Remote Input No action required; sensor returns to RUN mode automatically Dark SET •...
- Page 20 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 2. SET Sensing Condition. Method Action Result SET Button • Present sensing condition Threshold Condition Accepted Displays read "dr SEt" then alternate "PASS" with % •...
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Page 21: Troubleshooting
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Note: TEACH Selection must be programmed to CAL SEt. 1. Enter Adjust Mode Method Action Result SET Button 20 • Set Mode switch to ADJ Display: Red - Signal Level;... - Page 22 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Percent Offset after SET The Window, Dark, and Light SET methods will flash a % offset on the displays after a PASS or FAIL. SET Result % Offset Meaning PASS (with % Offset) Displays the % offset used for the SET method...
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Page 23: Io-Link Interface
For the latest IO-Link protocol and specifications, please visit the web site at http://www.io-link.com. The IO-Link IODD package is contained on the Banner IO-Link Device Description Resource CD (P/N 18491). For the latest IODD files, please refer to the Banner Website at http://www.bannerengineering.com/IO-Link. -
Page 24: Specifications
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 5 Specifications Sensing Beam IO-Link Interface DF-G2: Visible red, 635 nm Supports smart sensor profile: Yes DF-G2IR: Infrared, 850 nm Baud rate: 38400 bps Process data widths: 16 bits Supply Voltage IODD files: Provides all programming options of the display, plus additional 10 V to 30 V dc Class 2 (10% maximum ripple) - Page 25 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Table 1: 0.25 mm (0.01 in) Diameter Fibers Opposed Mode Diffused Mode 1000 10000 Long Long Medium Medium Standard Standard Fast Fast 1000 DISTANCE (mm) DISTANCE (mm) Figure 15.
- Page 26 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Table 3: 1.02 mm (0.04 in) Diameter Fibers Opposed Mode Diffused Mode 1000000 100000 Long Long Medium 100000 Medium Standard Standard Fast 10000 Fast 10000 1000 1000 1000...
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Page 27: Beam Patterns
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Table 5: IT.83.3ST5M6 glass fiber used for opposed mode; BTC1.13.4.T5M6 glass fiber used for diffuse mode Opposed Mode Diffused Mode 10000 10000 Long Long Medium Medium Standard Standard... - Page 28 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Table 7: 0.51 mm (0.02 in) Diameter Fibers Opposed Mode Diffuse Mode Long Medium Long Standard Medium Fast Standard Fast -100 -200 -300 -400 DISTANCE (mm) DISTANCE (mm) Figure 28.
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Page 29: Dimensions
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Table 10: IT.83.3ST5M6 glass fiber used for opposed mode; BTC1.13.4.T5M6 glass fiber used for diffuse mode Opposed Mode Diffuse Mode 1000 Long Medium Long Standard Medium Fast Standard... -
Page 30: Accessories
DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 6 Accessories DIN-35-.. SA-DIN-CLAMP • Pair of metal DIN rail end stops; slide onto DIN rail at either side 35 mm DIN Rail of the sensor stack •... - Page 31 DF-G2 High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 4-Pin Threaded M8/Pico-Style Cordsets Model Length Style Dimensions Pinout (Female) PKG4M-2 2 m (6.56 ft) 35 Typ. PKG4M-5 5 m (16.4 ft) Straight ø 9.5 PKG4M-9 9 m (29.5 ft) M8 x 1...
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Page 32: Banner Engineering Corp. Limited Warranty
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
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