Related Manuals for Banner DF-G3 Series
Summary of Contents for Banner DF-G3 Series
- Page 1 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Instruction Manual Original Instructions 193604 Rev. D 20 March 2019 © Banner Engineering Corp. All rights reserved 193604...
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Page 2: Table Of Contents
4 IO-Link Interface ................................24 5 Specifications ................................25 5.1 Excess Gain Curves ..................................26 5.2 Beam Patterns ....................................28 5.3 Dimensions ....................................30 6 Accessories .................................. 31 6.1 Quick-Disconnect Cordsets—Single Output Models ........................31 7 Banner Engineering Corp. Limited Warranty ........................ 33... -
Page 3: Product Description
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 1 Product Description Advanced Sensor with Dual Displays for use with Plastic and Glass Fiber Optic Assemblies • World-class long-range sensing capability, more than 3 m (10 ft) with opposed mode fibers •... -
Page 4: Top Panel Interface
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link The sensor’s compact housing has dual digital displays (Red/Green) and a bright output LED for easy programming and status monitoring during operation. The sensor features a push-pull primary output which supports IO-link communication, and a multi-function secondary independent PNP output which can be configured as an input for advanced sensor configuration and remote teach. -
Page 5: Installation Instructions
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 2 Installation Instructions 2.1 Mounting Instructions Mount on a DIN Rail 1. Hook the DIN rail clip on the bottom of the DF-G3 over the edge of the DIN rail (1). 2. -
Page 6: Fiber Adapters
Note: If a thin fiber with less than 2.2 mm outer diameter is used, install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder. Align the fibers to the end of the adaptors. Banner includes the adapters with all fiber assemblies. -
Page 7: Operating Instructions
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3 Operating Instructions 3.1 Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker button is disabled during RUN mode, except when using Window SET. 3.2 Program Mode Program (PRG) mode allows the following settings to be programmed in the DF-G3. - Page 8 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link CH 1 Factory Default Settings: Setting Factory Default Out SEL1 tch SEL1 2-pt tch rESP SPd 2 mS OFSt Pct1 10 Pct Auto thr1 dLY SEL1 SEnS SEL1 diSP rEAd diSP 1234...
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Page 9: Output Selection
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link CH 2 Factory Default Settings: Setting Factory Default Out SEL2 tch SEL2 2-pt tch OFSt Pct2 10 Pct Auto thr2 dLY SEL2 SEnS SEL2 Figure 5. CH 2 Program Mode Chart 3.2.1 Output Selection Both CH1 and CH2 can be programmed for either light operate (LO) or dark operate (DO). -
Page 10: Offset Percent
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Description Response Repetition Repeatability Cross-Talk Energy Efficient Light Maximum Maximum Range, Red 3 Range, IR850 4 Speed Period Avoidance Resistance High Speed 500 µs 100 µs 100 µs 1200 mm 2400 mm... -
Page 11: Delays/Timers
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3.2.6 Delays/Timers ON/OFF Delays and ON/OFF One-Shot timers can be programmed independently Output for both CH1 and CH2 for a time period between between 1 - 9999 ms (a value of 0 Figure 6 disables the delay/timer). -
Page 12: Remote Input
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3.3 Remote Input Use the input wire to program the sensor remotely. To program the sensor using the input wire, remote input must be enabled (inPT SEL = SEt). The remote input provides limited programming options (see the figure below). Pulse the remote input according to the figures and the instructions provided in this manual. -
Page 13: Teach Procedures
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Note: For the Dual Output models, when teaching CH2, the gain setting will be the same as the gain setting made during the CH1 teach. Reteaching CH1 may invalidate the previous CH2 teach. 3.5.1 TEACH Procedures The instruction manual has detailed instructions for these TEACH modes: •... - Page 14 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button 5 Set the Mode switch to ADJ. Display: Red - Signal Level; Green - Threshold Remote Input 6 No action is required; sensor is ready for the Two-Point TEACH method 2.
- Page 15 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Darkest Taught Lightest Taught Condition Condition Sensor positions threshold midway between taught conditions Output OFF Output ON Darkest Most Light Position (no signal) (saturated signal) Figure 9.
- Page 16 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button Present ON and OFF conditions Display: Red - Signal Level; Green - Threshold Remote Input Present ON and OFF conditions 4.
- Page 17 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Output ON and OFF conditions can be reversed using the LO/DO switch. The Output ON and OFF conditions can be reversed by using the LO/DO (Light Operate/ Dark Operate) switch or through the program interface for the dual output model.
- Page 18 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button Move Mode switch to Run Display: Red - Signal Level; Green - Figure 11 Window Center (see on page 18 for instructions on how to display upper and lower thresholds) Remote Input No action required;...
- Page 19 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Note: TEACH Selection must be programmed to Lt SEt. 1. Enter Adjust Mode Method Action Result SET Button 14 Set Mode switch to ADJ Display: Red - Signal Level; Green - Threshold Remote Input 15 No action is required;...
- Page 20 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable % offset above the presented condition Output OFF Output ON Condition Darkest Most Light Presented (no signal) (saturated...
- Page 21 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 3. Return to RUN Mode. Method Action Result SET Button Move Mode switch to RUN Display: Red - Signal Level; Green - Threshold Remote Input No action required;...
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Page 22: Troubleshooting
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Method Action Result SET Button • Present sensing condition Threshold Condition Accepted Displays read "cAL SEt" then flashes • Click the SET rocker button "PASS"; Sensor returns to Adjust mode Remote Input •... - Page 23 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Threshold Alert or Threshold Error Severe contamination/changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold(s). State Display Description Corrective Action Threshold Alert Alternates The threshold(s) cannot be...
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Page 24: Io-Link Interface
IO‐Link Master requires. Each IO‐Link Master AOI is customized for a given brand of IO‐Link Master. Add and configure the relevant Banner IO‐Link Master AOI in your ladder logic program first; then add and configure Banner IO‐Link Device AOIs as desired, linking them to the Master AOI as shown in the relevant AOI documentation. -
Page 25: Specifications
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 5 Specifications Sensing Beam IO-Link Interface DF-G3: Visible red, 635 nm Supports smart sensor profile: Yes DF-G3IR: Infrared, 850 nm Baud rate: 38400 bps Process data widths: 16 bits Supply Voltage IODD files: Provides all programming options of the display, plus 10 V to 30 V dc Class 2 (10% maximum ripple) -
Page 26: Excess Gain Curves
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 5.1 Excess Gain Curves 100000 10000 24mS 24mS 10000 1&2mS 1&2mS 1000 500uS 500uS 1000 1000 1000 Distance (mm) Distance (mm) Figure 15. Diffuse—PBT16U Figure 16. Diffuse—PBT26U 1000000 10000000 24mS... - Page 27 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 10000000 10000000 24mS 24mS 1000000 1000000 1&2mS 1&2mS 100000 100000 500uS 500uS 10000 10000 1000 1000 1000 10000 1000 10000 Distance (mm) Distance (mm) Figure 21. Opposed Mode—PIT46U Note: The length of the fiber optics limits the range for the 8 and 24 ms response speeds.
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Page 28: Beam Patterns
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 5.2 Beam Patterns 24mS 24mS 1&2mS 1&2mS 500uS 500uS -100 Distance (mm) Distance (mm) Figure 27. Diffuse—PBT16U Figure 28. Diffuse—PBT26U 24mS 24mS 250.0 200.0 1&2mS 1&2mS 150.0 500uS... - Page 29 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 24mS 2000 24mS 2500 2000 1500 1&2mS 1&2mS 1500 1000 500uS 500uS 1000 -500 -500 -1000 -1000 -1500 -1500 -2000 -2500 -2000 1000 1500 2000 2500 3000 3500...
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Page 30: Dimensions
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 5.3 Dimensions www.bannerengineering.com - Tel: + 1 888 373 6767... -
Page 31: Accessories
DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 6 Accessories DIN-35-.. SA-DIN-CLAMP • Pair of metal DIN rail end stops; slide onto DIN rail at either 35 mm DIN Rail side of the sensor stack Model Length •... - Page 32 DF-G3 Long Range Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link 4-Pin Threaded M8/Pico-Style Cordsets—Single Ended Model Length Style Dimensions Pinout (Female) PKG4M-2 2 m (6.56 ft) 35 Typ. PKG4M-5 5 m (16.4 ft) Straight ø 9.5 PKG4M-9 9 m (29.5 ft) M8 x 1...
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Page 33: Banner Engineering Corp. Limited Warranty
7 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
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