jcb 100 C-1 Service Manual
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SERVICE MANUAL
EXCAVATOR
100 C-1, 85 Z-1, 86 C-1, 90 Z-1
EN - 9813/2700 - ISSUE 2 - 2016-09-28
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 6-09-28 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12
-
Heating,
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
Ventilating
and
Air-

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Summary of Contents for jcb 100 C-1

  • Page 1 Keep it clean and in good condition. Replace the Operator's Manual immediately if it is lost, damaged or becomes unreadable. EXCAVATOR 100 C-1, 85 Z-1, 86 C-1, 90 Z-1 Contents 01 - Machine 03 - Attachments, Couplings and Load Handling...
  • Page 2: Drive Belt

    15 - Engine 18 - Engine Belt 03 - Drive Belt 03 - Drive Belt Introduction Introduction ............ 15-79 Original Belt Configuration Health and Safety .......... 15-80 Component Identification ....... 15-80 The alternator adjusting lever makes sure that the front end accessory drive belt (FEAD) is kept at the Check (Condition) ..........
  • Page 3: Health And Safety

    15 - Engine 18 - Engine Belt 03 - Drive Belt Health and Safety Component Identification Notice: A drive belt that is loose can cause Figure 145. Original Belt Configuration damage to itself and/or other engine parts. A Crankshaft drive pulley B Drive belt C Coolant pump drive pulley D Alternator drive pulley...
  • Page 4: Check (Condition)

    15 - Engine 18 - Engine Belt 03 - Drive Belt Check (Condition) Adjust At the recommended service interval, visually inspect Original Belt Configuration the drive belt for damage. The belt must always be replaced every time it is 1. Make the machine safe. Refer to (PIL 01-03). removed, even if it has not reached the scheduled hours for replacement.
  • Page 5 15 - Engine 18 - Engine Belt 03 - Drive Belt 6. The tension of the belt should between the Figure 150. specified values. Weight/Force: 350–450N 7. If the tension values do not match the specified, tighten the screws, then repeat the steps 1 to 6. Alternate Belt Configuration The belt must always be replaced every time it is removed, even if it has not reached the scheduled...
  • Page 6: Remove And Install

    15 - Engine 18 - Engine Belt 03 - Drive Belt Remove and Install Figure 153. Remove 1. Make the machine safe. Refer to (PIL 01-03). 2. Get access to the drive belt. Refer to (PIL 15-18). 3. Disconnect the battery. Refer to (PIL 33-03). 4.
  • Page 7 15 - Engine 18 - Engine Belt 03 - Drive Belt Figure 155. B Screw C Pulley shaft 5. Tension the drive belt. 6. Tighten the pulley bolt to the correct specified torque value. Torque: 45N·m 7. Tighten the nut. 8.
  • Page 8 15 - Engine 18 - Engine Belt 21 - Tensioner 21 - Tensioner Figure 157. Remove and Install This procedure is applicable for machines installed with Poly-V drive belt. Important: The drive belt must always be replaced every time it is removed, even if it has not reached the scheduled hours for replacement.
  • Page 9 15 - Engine 21 - Oil Filter 00 - General Component Identification Figure 160. Figure 158. A Oil Filter B Element Figure 159. A Cartridge holder cover B Oil filter support E Oil filter cartridge F Outgoing fitting from filter G Water/oil heat exchanger H Crankcase A Cartridge holder cover...
  • Page 10 15 - Engine 21 - Oil Filter 00 - General Check (Level) Remove and Install Engine oil and oil filter replacement must be Before Removal completed in accordance with the service schedules. Failure to replace the oil and filter at the 1.
  • Page 11 15 - Engine 21 - Oil Filter 00 - General Figure 165. 17. When the oil has cooled, check the oil level again, and if necessary top up with clean engine oil. Table 53. Torque Values Item G Element holder cap J Element K Seal 6.
  • Page 12 15 - Engine 27 - Crankcase Ventilation Filter 03 - Separator 03 - Separator Figure 172. Remove and Install Oil is toxic. If you swallow any oil, do not induce vomiting, seek medical advice. Used engine oil contains harmful contaminants which can cause skin cancer.
  • Page 13: After Installation

    15 - Engine 27 - Crankcase Ventilation Filter 03 - Separator Figure 174. A Separator E Clamp F Pipe G Pipe1 7. Attach the pipes on the separator with the clamp. After installation 1. Install the crankcase ventilation filter Refer to: Engine > Crankcase Ventilation Filter (Page 15-97).
  • Page 14 15 - Engine 30 - Valve 00 - General 00 - General Introduction Introduction ..........15-107 The valve train system opens and closes the Technical Data ..........15-108 valves with correct timing in relation to the piston movements. Component Identification ......
  • Page 15 Our support email: ebooklibonline@outlook.com...

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